Sealey RE97/4 Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
Only fully trained and qualified persons should use this equipment. These instructions are not a substitute for user receiving full
supervised training by a qualified person. It is important the user understands the applications, limitations and potential hazards of the product.
1. SAFETY INSTRUCTIONS
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
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Familiarise yourself with the application and limitations, as well as the specific potential hazards, of the repair kit.
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WARNING! No part of this unit or any accessory relating to the repair kit is designed for lifting loads. It is intended only as a
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pushing device and must be used as such, with care.
WARNING! Disconnect the repair kit from the hydraulic pump before servicing or performing any maintenance on the unit.
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Maintain repair kit in good order. Replace/repair with genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
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Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
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Keep the repair kit clean for best and safest performance.
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WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing capacity.
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Use only with the supplied Sealey hydraulic pump and accessories. Other equipment may damage unit and will invalidate your warranty.
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The kit accessories may be used with other popular makes of kit.
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Ensure there is positive engagement of repair kit accessories with the vehicle body before pushing.
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Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
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If working on an ‘off centre’ load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.
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WARNING! Keep your hands, body and clothing away from the repair kit and accessories when in use. Take any necessary
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precautions to protect your personal safety and that of others whilst using the repair kit.
Ensure the hydraulic hose is not bent or kinked.
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Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.
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When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.
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DO NOT operate the repair kit if any parts are damaged or missing as this may cause failure and/or personal injury.
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WARNING! DO NOT use repair kit as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.
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DO NOT over extend the ram as the plunger may be forced out of the cylinder.
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DO NOT heat accessories as this may weaken them.
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DO NOT modify accessories for use with this kit.
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When not in use, place dust cap on end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.
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2. CONTENT
RE97/4
RE97/10C
INSTRUCTIONS FOR:
SNAP BODY REPAIR KITS
RE97/4 & RE97/10C
Models:
ITEM PART NO. DESCRIPTION
1 RE97.4-01 Pump assembly
2 RE97.4-02 Ram assembly
3 RE97.4-03 Hose assembly
4 RE97.4-A14 Extension Tube, 19 1/2”
5 RE97.4-A01 Extension Tube, 16 1/2”
6 RE97.4-A02 Extension Tube, 8 1/2”
7 RE97.4-A03 Extension Tube, 5”
8 RE97.4-A04 Extension Tube, 3 1/4”
9 RE97.4-A05 Male connector
10 RE97.4-A06 Serrated sadle
11 RE97.4-A07 Wedge head
12 RE97.4-A08 Flat base
13 RE97.4-A09 90º Combination head
14 RE97.4-A10 Rubber head
15 RE97.4-A11 Ram toe
16 RE97.4-A12 Plunger toe
17 RE97.4-A13 Hydraulic spreader
ITEM PART NO. DESCRIPTION
1 RE97.10C-40 Pump assembly
2 RE97.10C-41 Ram assembly
3 RE97.10C-42 Hose assembly
4 RE97.10C-A02 Extension Tube, 27”
5 RE97.10C-A03 Extension Tube, 18”
6 RE97.10C-A04 Extension Tube, 10”
7 RE97.10C-A05 Extension Tube, 5”
8 RE97.10C-18 Male connector
9 RE97.10C-07 Serrated sadle
10 RE97.10C-16 Wedge head
11 RE97.10C-13 Flat base
12 RE97.10C-17 90º Combination head
13 RE97.10C-12 Rubber head
14 RE97.10C-14 Ram toe
15 RE97.10C-15 Plunger toe
16 RE97.10C-11 Hydraulic spreader
17 RE97.10C-01 Metal Box
RE97/4, RE97/10C - 1 - 060802