Sealey RE232.V3 Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Wear eye
instructions protection
1. SAFETY
1.1. GENERAL SAFETY
IMPORTANT! Ensure Health & Safety, local authority regulations, and general safe workshop practices are adhered to when using this
equipment.
IMPORTANT! Wear approved safety hand and eye protection (standard spectacles are not adequate).
IMPORTANT! TRAPPING DANGER – Keep hands and fingers away from the spring and compressing jaws in use.
Familiarise yourself with the applications, limitations and potential hazards of the spring compressor.
9
▲ CAUTION! DO NOT use the spring compressor for a task it was not designed to perform.
▲ CAUTION! DO NOT allow untrained persons to use the spring compressor.
Keep the work area clean, uncluttered and ensure there is adequate lighting.
9
1.2. PRE-OPERATIONAL SAFETY
Apply a little transmission oil to the front and rear faces of the main upright to assist the smooth action of the compressor.
9
DO NOT operate compressor if damage is seen, parts are damaged or missing as this may cause failure and/or personal injury.
8
Before commencing compression, carry out a visual inspection of compressor to ensure pins are securely positioned and that there are
9
no sign of wear or fatigue – if found, DO NOT use and refer to your local Sealey stockist for advice and replacement parts.
Ensure jaw locating pins are properly positioned and safety clips are attached correctly.
9
Before commencing compression of spring, ensure coils of the spring are seated securely in the yokes of the compressor and cannot slide out
9
during compression.
If the restraint system is in use, ensure that the safety guard locks in place. Use the chain to secure the spring safely.
9
1.3. OPERATIONAL SAFETY
▲ CAUTION! Stop compressing the spring before the coils touch / bind.
▲ CAUTION! Before attempting to remove top strut-nut, always use a tool or similar to test if the compression has been relieved, DO NOT
use your hands / fingers.
When applying compression to the spring, always stand to one side of the compressor.
9
We recommend the use of purpose made strut tools to remove the top strut-nut.
9
Once compressed, and the strut removed, we recommend releasing the tension on the spring. DO NOT leave the spring under
9
compression in the machine unattended and DO NOT leave in compression for prolonged periods, i.e. overnight.
Before releasing the compression ensure that the top strut-nut is securely tightened to the manufacturer's tolerance.
9
Release the compression slowly keeping your hands and fingers away from the spring assembly.
9
Be sure that the tension on the spring is fully controlled by the strut assembly before removing it from the yokes of the compressor.
9
1.4. POST OPERATIONAL SAFETY
When not in use, clean and store the spring compressor in a safe, dry, childproof location.
9
Maintain the spring compressor in good condition. Replace with genuine Sealey parts only.
9
Unauthorised parts may be dangerous and will invalidate the warranty.
9
2. INTRODUCTION
1500kg Air actuated hydraulic unit with alternative foot operation. Quicker and easier
than using ratchet driven spring compressor. Plastic coated yokes reduce the risk of spring
slippage or damage and are suitable for springs from Ø80mm to Ø175mm.
3. SPECIFICATION
Model No: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RE232.V3
Maximum Load: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500kg
Upper Yoke Positions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Lower Yoke Travel: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .340mm
Spring Diameter: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-175mm
Actuation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air or Foot Pedal
Maximum Air Pressure: . . . . . . . . . . . . . . . . . . . . . . . . . .120psi (8.3bar)
Coil Spring Compressor Restraint System: (not supplied). . . . .RE23RS
© Jack Sealey Limited
1500KG AIR/HYDRAULIC COIL SPRING
COMPRESSING STATION
MODEL NO:
Wear protective Beware
gloves coil binding
Original Language Version
RE232.V3
No reaching in
RE23RS
Coil Spring
Compressor
Restraint
System
SOLD
SEPARATELY
RE232.V3 Issue 3 (U) 01/05/20