Toro Workman UTX Operator's Manual
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Toro Workman UTX Operator's Manual

Gasoline utility vehicle
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Original Instructions (EN)
Workman
®
Vehicle
Model No. 08100—Serial No. 400000000 and Up
Model No. 08100TC—Serial No. 400000000 and Up
Model No. 08101—Serial No. 400000000 and Up
Form No. 3445-601 Rev A
UTX Gasoline Utility
*3445-601*

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Summary of Contents for Toro Workman UTX

  • Page 1 Form No. 3445-601 Rev A Workman ® UTX Gasoline Utility Vehicle Model No. 08100—Serial No. 400000000 and Up Model No. 08100TC—Serial No. 400000000 and Up Model No. 08101—Serial No. 400000000 and Up *3445-601* Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Distributor or Toro Customer Service and have the model and serial numbers of your product ready.
  • Page 3 This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. The safety-alert symbol (Figure 2) appears both in this manual and on the machine to identify important safety messages that you must follow to avoid accidents.

  • Page 4: Table Of Contents

    Contents Lubrication ............78 Greasing the Machine........78 Engine Maintenance ........... 80 Safety ............... 5 Engine Safety ........... 80 General Safety ........... 5 Servicing the Air Cleaner ........80 Safety and Instructional Decals ......6 Servicing the Engine Oil........81 Setup ................

  • Page 5: Safety

    Safety This machine has been designed in accordance with the requirements of EN 16990 and ANSI/OPEI B71.9. General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine.

  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal106-6755 decal145-2205 106-6755 145-2205 1. Engine coolant under 3. Warning—do not touch the 1.
  • Page 7 decal145-2225 145-2225 Note: * Gasoline machines only 1. Front differential lock and 4-wheel drive disengage relay 12. Front and rear differentials 2. Front differential lock and 4-wheel drive engage relay 13. Cooling fan 3. Front differential lock disengage relay 14. Position lights and turn-signal lights 4.
  • Page 8 For Standard (2-Person) Models decal144-1144 144-1144 1. Runover/backover 2. Attention—read the hazard—do not carry Operator’s Manual; passengers. maximum weight 567 kg (1,250 lb). For Crew (4-Person) Models decal144-2293 144-2293 2. Attention—read the 1. Runover/backover hazard—do not carry Operator’s Manual; passengers. maximum weight 453 kg (1,000 lb).

  • Page 9: Setup

    Setup Note: Determine the left and right side of the machine from the normal operating position. Installing the Steering Wheel TC Models Only Parts needed for this procedure: Steering wheel Cover Procedure If the cover is installed, remove it from the hub of the steering wheel.

  • Page 10: Connecting The Battery

    Connecting the Battery TC Models Only No Parts Required Procedure WARNING Incorrect battery cable routing could damage the machine and cables, causing sparks. Sparks can cause the battery gases to explode, resulting in personal injury. g357128 • Always disconnect the negative (black) Figure 4 battery cable before disconnecting the 1.

  • Page 11: Changing The Blinker Mode From United States (Us) To European (Eu)

    Changing the Blinker Mode Converting the from United States (US) to Speedometer from mph European (EU) to km/h International Models Only No Parts Required No Parts Required Procedure Shift the transmission lever to the P (P Procedure position. Rotate the key switch to the O position.

  • Page 12: Checking The Fluid Levels And Tire Pressure

    Checking the Fluid Levels and Tire Pressure No Parts Required Procedure Check the engine-oil level before you first start the engine; refer to Checking the Engine-Oil Level (page 81). Check the transaxle-fluid level before you first start the engine; refer to Checking the Transaxle-Fluid Level (page 96).

  • Page 13: Installing The Rollover Protection System (Rops)

    Procedure Raise the cargo bed (Figure Installing the Rollover Protection System (ROPS) For Standard (2-Person) Models Parts needed for this procedure: Left, front roll bar assembly Right, front roll bar assembly Left, rear roll bar assembly Right, rear roll bar assembly Front crosslink Rear crosslink Seat panel...
  • Page 14 Raise the hood (Figure Remove the hex-washer head bolts (1/4 x 3/4 inch) from the right and left seat-base panels (Figure Remove the fuel-tank cap from the left seat-base panel (Figure 10). Note: Do not pull the cap out until you reach the end of the tether.
  • Page 15 g361802 Figure 9...
  • Page 16 g364231 Figure 10 Remove the locknut (3/8 inch) and latch pin from the right and left, rear frame tubes (Figure 11). g364844 Figure 11 1. Locknut (3/8 inch) 2. Latch pin Loosely secure the right, rear roll bar assembly to the right, rear frame tube using 1 flange-head bolt (3/8 x 2-1/4 inches) and 1 locknut (3/8 inch) as shown in Figure...
  • Page 17 Repeat steps through for the left, rear roll Loosely secure the right, front roll bar assembly bar assembly. to the right, rear roll bar assembly using 2 hex-head bolts (3/8 x 1-1/4 inches) and 2 Loosely secure the right, front roll bar assembly locknuts (3/8 inch) as shown in Figure to the right roll bar mount bracket using 2...
  • Page 18 Loosely secure the right, front roll bar assembly Secure the front crosslink to the front roll bar to the dash panel using 1 hex-washer head bolt assemblies using 4 carriage bolts (5/16 x 3/4 (1/4 x 1 inch) and 1 locknut (1/4 inch) as shown inch) and 4 locknuts (5/16 inch) as shown in Figure Figure...
  • Page 19 Secure the rear crosslink to the rear roll bar assemblies using 4 carriage bolts (5/16 x 3/4 inch) and 4 locknuts (5/16 inch) as shown in Figure Ensure that you position the crosslink as shown Figure g361808 Figure 17 1. Ensure that the notch is 2.
  • Page 20 Secure the seat panel to the rear roll bar inch) and 4 locknuts (5/16 inch) as shown in assemblies using 4 carriage bolts (5/16 x 3/4 Figure g362076 Figure 18...
  • Page 21 Secure the seat panel to the rear frame crosslink channel using 4 hex-washer head bolts (1/4 x 3/4 inch) as shown in Figure g361809 Figure 19 1. Hex-washer head bolts (1/4 x 3/4 inch)
  • Page 22 Torque the fasteners to the specifications shown Figure g362077 Figure 20...
  • Page 23 Secure the 2 shoulder restraints to the rear roll bar assemblies using 4 hex-washer head bolts (5/16 x 3/4 inch), 2 button-head bolts (5/16 x 1-1/2 inches), and 2 locknuts (5/16 inch) as shown in Figure Torque the locknuts (5/16 inch) to 22.6 N∙m (200 in-lb) as shown in Figure g361806...
  • Page 24 Secure the right seat belt as follows: Remove the cap from the top portion of the seat belt (Figure 22). Insert seat belt into the roll bar seat belt bracket and secure the seat belt using a locknut (7/16 inch) as shown in Figure Torque the locknut (7/16 inch) to 48.8 N∙m (432 in-lb) as shown in...
  • Page 25 Secure the 2 seat backs to the seat panel using Torque the 6 hex-washer head bolts (1/4 x 3/4 6 hex-washer head bolts (1/4 x 3/4 inch) as inch) to 5.4 N∙m (48 in-lb) as shown in Figure shown in Figure g361812 Figure 24...
  • Page 26 Install the previously removed locknuts (3/8 inch) and latch pins to the right and left, rear frame tubes (Figure 25). g361795 Figure 25...
  • Page 27 Adjust the alignment nut for the cargo bed latch until you close the gap and the cargo bed latches securely (Figure 26). g361794 Figure 26...
  • Page 28 Torque the locknut (3/8 inch) to 40.7 N∙m (360 Secure the right and left seat-base panels using in-lb) as shown in Figure the previously removed hex-washer head bolts (1/4 x 3/4 inch) as shown in Figure g361813 Figure 27...
  • Page 29 g361811 Figure 28...
  • Page 30 Install the fuel-tank cap to the left seat-base panel (Figure 29). g364835 Figure 29...

  • Page 31: Installing The Rollover Protection System

    Procedure Raise the cargo bed (Figure 30). Installing the Rollover Protection System (ROPS) For Crew (4-Person) Models Parts needed for this procedure: Left, front roll bar assembly Right, front roll bar assembly Left, rear roll bar assembly Right, rear roll bar assembly Left, middle roll bar assembly Right, middle roll bar assembly Roll bar connector assembly...
  • Page 32 Raise the hood (Figure 31). Remove the hex-washer head bolts (1/4 x 3/4 inch) from the 2 right and 2 left seat-base panels (Figure 32). Remove the fuel-tank cap from the left, rear seat-base panel (Figure 33). Note: Do not pull the cap out until you reach the end of the tether.
  • Page 33 g364843 Figure 32...
  • Page 34 g401266 Figure 33 Remove the 4 hex-washer head bolts (5/16 x 1 inch) securing the foot well and remove the foot well (Figure 34). g364842 Figure 34 Remove the locknut (3/8 inch) and latch pin from the right and left, rear frame tubes (Figure 35).
  • Page 35 Loosely secure the right, rear roll bar assembly Repeat step on the left side. to the right, rear frame tube using 1 flange-head Loosely secure the right roll bar connector bolt (3/8 x 2-1/4 inches) and 1 locknut (3/8 inch) assembly to the right, rear roll bar assembly as shown in Figure...
  • Page 36 Loosely secure the right, front roll bar assembly Loosely secure the right, front roll bar assembly to the right roll bar mount bracket using 2 to the dash panel using 1 hex-washer head bolt hex-head bolts (3/8 x 1-1/4 inches) and 2 (1/4 x 1 inch) and 1 locknut (1/4 inch) as shown locknuts (3/8 inch) as shown in Figure...
  • Page 37 Loosely secure the top of the right, middle roll Loosely secure the bottom of the right, middle bar assembly to the right, front and rear roll bar roll bar assembly to the seat base assembly assemblies using 4 hex-head bolts (3/8 x 1-1/4 using 2 flange-head bolts (3/8 x 1 inch) 2 inches) and 4 locknuts (3/8 inch) as shown in locknuts (3/8 inch) as shown in...
  • Page 38 Secure the front crosslink to the front roll bar Secure the middle crosslink to the middle roll assemblies using 4 carriage bolts (5/16 x 3/4 bar assemblies using 4 hex-head bolts (3/8 x inch) and 4 locknuts (5/16 inch) as shown in 1-1/4 inches) and 4 locknuts (3/8 inch) as shown Figure Figure...
  • Page 39 Secure the rear crosslink to the rear roll bar assemblies using 4 carriage bolts (5/16 x 3/4 inch) and 4 locknuts (5/16 inch) as shown in Figure Ensure that you position the crosslink as shown Figure g364852 Figure 44 1. Ensure that the notch is 2.
  • Page 40 Loosely secure a seat panel to the rear roll bar inch) and 4 locknuts (5/16 inch) as shown in assemblies using 4 carriage bolts (5/16 x 3/4 Figure g364854 Figure 45 Secure a seat panel to the rear frame crosslink channel using 4 hex-washer head bolts (1/4 x 3/4 inch) as shown in Figure...
  • Page 41 Loosely secure the middle portion of the seat Loosely secure the rear seat handle assembly panel to the middle roll bar assemblies using 2 to the middle seat panel using 2 carriage bolts carriage bolts (5/16 x 3/4 inch) and 2 locknuts (5/16 x 3/4 inch) and 2 locknuts (5/16 inch) as (5/16 inch) as shown in Figure...
  • Page 42 Secure the middle seat panel to the foot well Secure the bottom of the foot well using the and 4 clips (1/4 inch) using 4 hex-washer head previously removed 4 hex-washer head bolts bolts (1/4 x 3/4 inch) as shown in Figure (5/16 x 1 inch) as shown in Figure...
  • Page 43 Torque the fasteners to the specifications shown Figure g364859 Figure 52...
  • Page 44 Secure the 4 shoulder restraints to the rear roll bar assemblies and middle roll bar assemblies using 8 hex-washer head bolts (5/16 x 3/4 inch), 4 button-head bolts (5/16 x 1-1/2 inches), and 4 locknuts (5/16 inch) as shown in Figure Torque the locknuts (5/16 inch) to 22.6 N∙m (200 in-lb) as shown in...
  • Page 45 Secure the right seat belts as follows: Remove the cap from the top portion of the seat belt (Figure 54). Insert seat belt into the roll bar seat belt bracket and secure the seat belt using a locknut (7/16 inch) as shown in Figure Torque the locknut (7/16 inch) to 48.8 N∙m (432 in-lb) as shown in...
  • Page 46 Secure the 4 seat backs to the seat panels using Install the previously removed locknuts (3/8 12 hex-washer head bolts (1/4 x 3/4 inch) as inch) and latch pins to the right and left, rear shown in Figure frame tubes (Figure 56).
  • Page 47 Adjust the alignment nut for the cargo bed latch until you close the gap and the cargo bed latches securely (Figure 57). g364830 Figure 57...
  • Page 48 Torque the locknut (3/8 inch) to 40.7 N∙m (360 Secure the 2 right and 2 left seat-base panels in-lb) as shown in Figure using the previously removed hex-washer head bolts (1/4 x 3/4 inch) as shown in Figure g364858 Figure 58...
  • Page 49 g364831 Figure 59...
  • Page 50 Install the fuel-tank cap to the left, rear seat-base panel (Figure 60). g401266 Figure 60...

  • Page 51: Burnishing The Brakes

    Burnishing the Brakes No Parts Required Procedure To ensure optimum performance of the brake system, burnish the brakes before use. Bring the machine up to full speed, apply the brakes to rapidly stop the machine without locking up the tires. Repeat this procedure 10 times, waiting 1 minute between stops, to avoid overheating the brakes.

  • Page 52: Product Overview

    Product Overview Controls Become familiar with all the controls before you start the engine and operate the machine. Control Panel g366070 Figure 61 1. Headlight switch 4. Gear selector 7. 2-wheel drive/4-wheel drive 10. USB power point switch 2. Turn-signal switch 5.
  • Page 53 Cruise Control Switch Horn Switch Press the cruise control switch (Figure 61) up to set Press the horn switch (Figure 61) to sound the horn. the desired drive speed; refer to Using the Cruise Control (page 66). USB Power Point Use the power point (Figure 61) to power mobile...
  • Page 54 Display g355852 Figure 62 1. Left-turn signal indicator 9. Seat belt indicator 10. Hour meter 2. 2-wheel drive/4-wheel drive/differential lock indicator 11. Fault code indicator 3. Cruise control/speed-limited indicator 4. Right-turn signal indicator 12. Fuel gauge 5. Glow-plug indicator (diesel machines only) 13.
  • Page 55 2-Wheel Drive/4-Wheel 2-Wheel Drive/4-Wheel Differential Lock Drive/Differential Lock Indicator Result Drive Switch Switch Position Position Note: When the indicator (Figure 62) is blinking it No indicator means that the setting is not engaged/inactive; when it becomes solid, it is engaged/active. Refer to Figure 63 and the corresponding table for...
  • Page 56 Toro distributor. for Tachometer assistance. Check the operation of the warning light as follows:...
  • Page 57 Accelerator Pedal Use the accelerator pedal (Figure 64) to vary the ground speed of the machine when the transmission is in gear. Pressing down the accelerator pedal increases the engine speed and ground speed. Releasing the pedal decreases the engine speed and ground speed.

  • Page 58: Specifications

    High idle: 4,700 to 4,900 rpm Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com...

  • Page 59: Before Operation

    Performing Daily Operation Maintenance Before Operation Service Interval: Before each use or daily Before starting the machine each day, perform the Before Operation Safety Each Use/Daily procedures listed in Maintenance (page 72). General Safety • This vehicle is not a toy. Never allow children under 16 (unless they have obtained a state-issued motor vehicle driver’s license) or people who are not trained or physically capable to safely...

  • Page 60: Checking The Tire Pressure

    Checking the Tire Pressure Adding Fuel Service Interval: Before each use or daily Recommended Fuel DANGER Type Unleaded gasoline Low tire pressure decreases the side-hill Minimum octane rating 87 (US) or 91 (research stability of the machine. This could cause a octane;...

  • Page 61: Breaking In A New Machine

    Breaking in a New Machine During Operation During the first 50 hours, perform the following During Operation Safety guidelines to provide proper performance for the machine: • After starting a cold engine, let it warm up for about General Safety 15 seconds before using the machine.
  • Page 62 Tall grass can hide obstacles. Use care • Use accessories and attachments approved by when approaching blind corners, shrubs, trees, or The Toro® Company only. other objects that may obscure your vision. • Do not drive the machine near drop-offs, ditches, Rollover Protection System or embankments.

  • Page 63: Operating The Cargo Bed

    Operating the Cargo Bed • Keep all movement on slopes slow and gradual. Do not suddenly change the speed or direction of the machine. Raising the Cargo Bed • Avoid operating the machine on wet terrain. Tires may lose traction. A rollover can occur before the WARNING tires lose traction.
  • Page 64 Opening the Tailgate Ensure that the cargo bed is down and latched. Using both hands, raise the tailgate using the ridge near the top of the tailgate (Figure 68). g356658 Figure 68 Lower the tailgate until it is flush with the bottom of the cargo bed (Figure 69).

  • Page 65: Starting The Engine

    Closing the Tailgate Starting the Engine If you unloaded loose material such as sand, Important: Do not attempt to push or tow the landscaping rock, or wood chips from the cargo bed of machine to get it started. Damage to the drive the machine, some of the material that you unloaded train could result.

  • Page 66: Using The Cruise Control

    Using the Cruise Control Adjusting the Ground Speed Governor In order to use cruise control, your seat belt must be fastened, and you need to be driving at the following Press and hold the button (Figure 72) for at least ground speed based on your selected gear: 10 seconds.

  • Page 67: Using The 4-Wheel Drive/Differential Lock(S)

    Using the 4-Wheel Engaging 4-Wheel Drive Drive/Differential Lock(s) Ensure that the machine speed is 16 km/h (10 mph) or less and your foot is off the accelerator pedal. WARNING Press the 2-wheel drive/4-wheel drive switch (Figure 73) up to engage 4-wheel drive. Loss of control or damage to the machine or turf can happen if you do not properly use the Note:...

  • Page 68: Controlling The Engine Throttle While In The P (Park ) Position

    Engaging the Differential Lock(s) Controlling the Engine Ensure that the machine speed is 8 km/h (5 Throttle While in the P mph) or less and your foot is off the accelerator ) Position pedal. Press the differential-lock switch to the mid If you are warming up the engine in cold weather or position to engage the rear differential lock if you need to charge your battery using the engine,...

  • Page 69: Loading The Cargo Bed

    Loading the Cargo Bed Material Density Maximum Cargo Box Capacity (on level ground) Use the following guidelines when loading the cargo bed and operating the machine: Full Gravel, dry 1522 kg/m lb/ft • Observe the weight capacity of the machine and Gravel, wet 1922 kg/m (120...

  • Page 70: After Operation

    After Operation After Operation Safety General Safety • Before you leave the operating position, do the following: – Park the machine on a level surface. – Shift the transmission lever to the P (P position. – Shut off the machine and remove the key. –...

  • Page 71: Towing The Machine

    Towing a Trailer The machine is capable of pulling trailers and attachments. Contact your authorized Toro distributor for the available tow hitches. Your machine can tow trailers with a maximum gross trailer weight (GTW) up to 907 kg (2,000 lb).

  • Page 72: Maintenance

    Toro distributor. • Altering this machine in any manner may affect the operation of the machine, performance, durability, or its use may result in injury or death. Such use could void the product warranty of The Toro® Company.

  • Page 73: Recommended Maintenance Schedule(S)

    Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check and adjust the alternator belt. • Check the intake/exhaust-valve clearance. Adjust, if necessary. After the first 50 hours • Torque the wheel-lug nuts. • Check the seat belt(s) for wear, cuts, and other damage. Replace the seat belt(s) if any component does not operate properly.
  • Page 74 Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures. WARNING Failing to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders.

  • Page 75: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the operation of the gear selector. Check the fuel level. Check the engine-oil level. Check the brake-fluid level.

  • Page 76: Pre-Maintenance Procedures

    Pre-Maintenance Procedures Preparing the Machine for Maintenance Park the machine on a level surface. Shift the transmission lever to the P (P position. g365613 Figure 76 Raise and empty the cargo bed. 1. Front jacking point Shut off the engine and remove the key. Allow the machine to cool before performing The jacking point at the rear of the machine is located maintenance.

  • Page 77: Accessing The Hood

    Accessing the Hood Closing the Hood Gently lower the hood. Raising the Hood Secure the hood by aligning the rubber latches onto the latch anchors on each side of the hood Lift up the handle of the rubber latches on each (Figure 78).

  • Page 78: Lubrication

    Lubrication • Ball joints (2); refer to Figure 81 Greasing the Machine Service Interval: Every 250 hours—Grease the machine (lubricate more frequently in heavy-duty applications). Grease Type: No. 2 lithium grease Use a rag to wipe the grease fitting clean so that foreign matter cannot be forced into the bearing or bushing.
  • Page 79 • Rear knuckle pivots (4); refer to Figure 82 g390952 Figure 82 Right side shown 1. Rear knuckle pivots grease fittings • Drive shaft (2); refer to Figure 83 g357005 Figure 83 1. Drive shaft grease fittings...

  • Page 80: Engine Maintenance

    Engine Maintenance Note: Holes in the filter appear as bright spots. Inspect the element for tears, an oily film, or damage to the rubber seal. If the filter is Engine Safety damaged, do not use it. Note: • To prevent engine damage, always Shut off the engine, remove the key, and wait for operate the engine with the air filter and cover all moving parts to stop before checking the oil or...

  • Page 81: Servicing The Engine Oil

    Servicing the Engine Oil Service Interval: Before each use or daily Every 250 hours—Change the engine oil and filter. Note: Change the oil more frequently when operating conditions are extremely dusty or sandy. Note: Dispose of the used engine oil and oil filter at a certified recycling center.
  • Page 82 Changing the Engine Oil and Filter Change the engine oil as shown in Figure If possible, run the engine just before changing the oil because warm oil flows better and carries more contaminants than cold oil. Park the machine on a level surface. Shift the transmission lever to the P (P position.

  • Page 83: Servicing The Spark Plugs

    Servicing the Spark Plugs Service Interval: Every 750 hours—Change the spark plugs. Type: Toro Part 145-2128; refer to your authorized Toro distributor. Air Gap: 1 mm (0.04 inch) Important: A cracked, fouled, dirty, or malfunctioning spark plug must be replaced. Do...

  • Page 84: Checking And Adjusting The Alternator Belt

    Checking and Adjusting the Alternator Belt Service Interval: After the first 50 hours—Check and adjust the alternator belt. Every 250 hours—Check and adjust the alternator belt. Measure the belt deflection by applying 98 N (22 lbf) to the belt between the fan pulley and alternator pulley (Figure 89).

  • Page 85: Checking The Spark-Plug Wires

    Checking the Spark-Plug Wires Service Interval: Every 500 hours Check the spark-plug wires for cuts, abrasions, hardening, and/or cracking. Replace, if necessary. g390955 Figure 90 1. Spark-plug wire routing for cylinder 1 3. Spark-plug wire routing for cylinder 3 2. Spark-plug wire routing for cylinder 2 4.

  • Page 86: Checking The Positive Crankcase Ventilation (Pcv) Valve

    Checking the Positive Checking the Timing Belt Crankcase Ventilation Service Interval: Every 500 hours—Check the timing belt. Replace, if necessary. (PCV) Valve Every 2,000 hours—Replace the timing belt. Service Interval: Every 250 hours—Check the Remove the rubber plug. positive crankcase ventilation (PCV) Using a flashlight, check the timing belt for valve.

  • Page 87: Checking The Intake/Exhaust-Valve Clearance

    Checking the Rotate the engine until you see the gap on cylinder 1. Intake/Exhaust-Valve With the rocker arm at the highest position, use Clearance a feeler gauge to check the clearance between the bottom of the adjustment screw and the end of the valve stem.

  • Page 88: Fuel System Maintenance

    Fuel System Electrical System Maintenance Maintenance Checking the Fuel Lines Electrical System Safety and Connections • Disconnect the battery before repairing the machine. Disconnect the negative terminal first Service Interval: Every 500 hours/Yearly (whichever and the positive last. Connect the positive terminal comes first) first and the negative last.
  • Page 89 Disconnecting the Battery Removing the Battery WARNING WARNING Battery terminals or metal tools could short Incorrect battery cable routing could damage against metal machine components, causing the machine and cables, causing sparks. sparks. Sparks can cause the battery gasses Sparks can cause the battery gases to to explode, resulting in personal injury.
  • Page 90 Connecting the Battery Connect the negative (-) battery cable to the battery post (Figure 98). g388241 Figure 97 1. Locknut 2. Battery retainer g365493 Figure 98 Installing the Battery 1. Negative (-) battery cable 2. Battery post Place the battery on the battery tray and secure the battery to the retainer by tightening the locknut (Figure...
  • Page 91 Charging the Battery WARNING Charging the battery produces gasses that can explode. • Keep sparks and flames away from the battery. • Never smoke near the battery. Important: Always keep the battery fully charged. This is especially important to prevent battery damage when the temperature is below 0°C (32°F).

  • Page 92: Servicing The Fuses

    Servicing the Fuses The fuses for the electrical system are located underneath the seat (Figure 99). g388509 Figure 99 1. Fuse block 2. Fuse decal Refer to Figure 100 for the fuse locations. decal145-2225 Figure 100 1. Front differential lock and 7.

  • Page 93: Drive System Maintenance

    Drive System Maintenance Maintaining the Tires Service Interval: Every 100 hours—Check the condition of the wheels and tires. After the first 50 hours—Torque the wheel-lug nuts. Every 250 hours—Torque the wheel-lug nuts. Inspect the tires and rims for signs of wear and damage.

  • Page 94: Checking/Adjusting The Front Wheel Alignment

    Checking/Adjusting the Adjusting the Front Wheel Alignment Front Wheel Alignment Important: Before adjusting the alignment, Service Interval: Every 100 hours/Yearly (whichever ensure that the height of the machine is as close comes first)—Check the front wheel to neutral as possible; refer to Adjusting the Front alignment.

  • Page 95: Adjusting The Front Ride Height

    Adjusting the Front Ride Height Owner-provided tools: spring-adjuster wrench, Toro Part 139-4678; refer to your authorized Toro distributor. Important: Make height adjustments only if there is uneven tire wear or if you are adding additional weight to the front of the machine (e.g., adding a BOSS plow).

  • Page 96: Checking The Transaxle-Fluid Level

    Transaxle-Fluid Level Fluid Service Interval: Every 250 hours Service Interval: Every 500 hours Fluid Type: Toro Premium Synthetic Transaxle Fluid Fluid Type: Toro Premium Synthetic Transaxle Fluid (Toro Part 145-2048) (Toro Part 145-2048) Park the machine on a level surface.

  • Page 97: Checking The Front Differential Oil Level

    Checking the Front Changing the Front Differential Oil Level Differential Oil Service Interval: Every 500 hours—Check the front Service Interval: Every 1,000 hours—Change the differential oil level. front differential oil. Fluid Type: 80W-90 Gear Oil Fluid Type: 80W-90 Gear Oil Park the machine on a level surface.

  • Page 98: Cooling System Maintenance

    Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap.

  • Page 99: Removing Debris From The Cooling System

    Removing Debris from the Cooling System Service Interval: Before each use or daily—Remove debris from the engine area and radiator. Park the machine on a level surface. Shift the transmission lever to the P (P position. Shut off the engine and remove the key. Clean the engine area thoroughly of all debris.

  • Page 100: Checking The Coolant Hoses

    Check the coolant hoses for cracks, swelling, or deterioration. Replace the hoses if there are cracks, swelling, or deterioration. g391147 Figure 110 Changing the Engine Coolant Service Interval: Every 1,000 hours/Every 5 years (whichever comes first)—Change the engine coolant. Contact your authorized Toro distributor.

  • Page 101: Brake Maintenance

    Raise the hood to access to the master brake cylinder and reservoir (Figure 111). Service Interval: Every 1,000 hours/Every 5 years (whichever comes first)—Change the brake fluid. Contact your authorized Toro distributor. g362521 Figure 111 1. Filler neck (reservoir) 3. DOT 3 brake fluid 2. Reservoir cap...

  • Page 102: Belt Maintenance

    Belt Maintenance Servicing the Drive Belt Checking the Drive Belt and Cleaning the Clutches Service Interval: Every 250 hours Park the machine on a level surface. Shift the transmission lever to the P (P g366145 position. Figure 114 Shut off the engine and remove the key. 1.

  • Page 103: Cleaning

    Cleaning Washing the Machine Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine. Important: Do not use brackish or reclaimed water to clean the machine. Important: Do not use power-washing equipment to wash the machine.

  • Page 104: Storage

    For storage over 30 days, prepare the fuel Paint all scratched or bare metal surfaces system as follows: with paint available from your authorized Toro distributor. Add a petroleum based stabilizer/conditioner to the fuel in the Store the machine in a clean, dry garage or tank.

  • Page 105: Troubleshooting

    The engine cranks, but does not start. 1. The fuel tank is empty. 1. Fill the fuel tank. 2. There is dirt, water, or stale fuel in the 2. Contact your authorized Toro fuel system. distributor. 3. The air cleaner is dirty or plugged.
  • Page 106 Possible Cause Corrective Action A fault code appears on the display. 1. There is an issue with the machine. 1. Do not operate the machine if a fault code appears; otherwise, serious damage could occur. Contact your authorized Toro distributor.
  • Page 107 Notes:...
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  • Page 110 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 111 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 112 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

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