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Onlogic Karbon 800 Series Product Manual

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Karbon 800 Product Manual

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Summary of Contents for Onlogic Karbon 800 Series

  • Page 1 Karbon 800 Product Manual...
  • Page 2 Revision History Date Revision History First release of Karbon 800 manual...

  • Page 3: Table Of Contents

    1 - System Overview 1.1 - Accessories 1.2 - Product Specifications 1.3 - Exterior Features & Dimensions 1.3.1 - Front I/O 1.3.2 - Back I/O 1.3.3 - K801 System Dimensions 1.3.4 - K802 System Dimensions 1.3.5 - K803 System Dimensions 1.3.6 - K804 System Dimensions 1.4 - Motherboard Overview 1.4.1 - System Block Diagram...
  • Page 4 4 - Mounting Instructions 4.1 - Wall Mount Brackets 4.2 - Wall Mount Brackets with Vibration Isolation 4.3 - DIN Rail Mount Brackets 5 - OnLogic Microcontroller (MCU) 5.1 - Overview 6 - Power Management 6.1 - Wake-Up Events 6.2 - Protection Circuitry 7 - Regulatory Compliance 7.1 - CE...
  • Page 5 7.4 - UKCA 7.5 - VCCI 8. Appendices 8.1 - Appendix A: Software Documentation 8.2 - Appendix B: System Thermal Results 8.2.1 - Testing Conditions 8.2.2 - Results Summary 8.3 Appendix C: PoE Power Budget 8.4 - Appendix D: Expansion Port Pinouts 8.4.1 - M.2 B-key Pinout 8.4.2 - M.2 M-key Pinout 8.4.3 - M.2 E-key Pinout...

  • Page 6: System Overview

    ● 20-pin DIO/CAN/SW Terminal Block Connector (Dinkle 0159-0320) ● SATA Power and Data Cables if not installed (OnLogic CBD123) ● If you purchased additional items such as mounting brackets, power supplies or antennas, they will be located in the system box or within the outer shipping carton.

  • Page 7: Product Specifications

    1.2 - Product Specifications OnLogic Karbon 800 Series K801 - High-Performance Rugged Low-Profile Computer K802 - High-Performance Rugged Computer w/ModBay Variants K803 - High-Performance Rugged Computer w/PCIe K804 - High-Performance Rugged Computer w/ModBay & PCIe Intel 12th Gen Alder Lake-S (LGA1700) Processor Core i3, i5, i7 &...
  • Page 8 -40°C ~ 70°C (35W TDP CPU) Operating Temperature -40°C ~ 50°C (65W TDP CPU) Storage Temperature -40°C ~ 85°C Operating Humidity 10~95% relative, non-condensing Storage Humidity 0~95% relative, non-condensing Shock: Tested according to IEC 60068-2-27 and MIL-STD-810H Shock & Vibration Vibration: Tested according to IEC 60068-2-64 and MIL-STD-810H FCC 47 CFR Part 15 Subpart B (Class A) EN 60950-1 &...
  • Page 9 Radio Specifications when equipped with Intel AC 9260 Wi-Fi (device for indoor use) Frequency Bands 2.4 GHz and 5 GHz bands 2400 - 2485 MHz Operating Frequency 5150 - 5250 MHz, 5250 - 5350 MHz 5470 - 5725 MHz, 5725 - 5878 MHz 2.4GHz: 802.11b/g/n;...

  • Page 10: Exterior Features & Dimensions

    1.3 - Exterior Features & Dimensions 1.3.1 - Front I/O 1.3.2 - Back I/O...

  • Page 11: K801 System Dimensions

    1.3.3 - K801 System Dimensions 1.3.4 - K802 System Dimensions...

  • Page 12: K803 System Dimensions

    1.3.5 - K803 System Dimensions 1.3.6 - K804 System Dimensions...

  • Page 13: Motherboard Overview

    1.4 - Motherboard Overview 1.4.1 - System Block Diagram...

  • Page 14: Motherboard Features

    1.4.2 - Motherboard Features Item Description Power button Audio Jack 8-bit Isolated DIO (4-in, 4-out), CAN bus, External Switch COM RS-232/422/485 ports (2x) USB 3.2 Gen 2 Type-A ports (4x) 3FF Mini-SIM slots (2x) External fan header 5-pin Power input with ignition sense Auxiliary power for GPU Power card DisplayPorts (2x) 2.5 GbE LAN ports (2x or 6x)
  • Page 15 USB 3.2 Gen 2 Type-A ports (2x) PCIe Gen 5.0 x16 connector PCIe Aux power and fan control header CMOS battery TPM header Onboard PoE header SATA III ports (2x) M.2 2280 M-key (PCIe Gen 4 x4) ModBay connectors (2x) SATA power headers (2x) 4-pin Aux power expansion (12V, 5V) mPCIe slot (PCIe Gen 3 x1, USB 2.0)

  • Page 16: I/O Definitions

    2 - I/O Definitions 2.1 - Serial Ports The serial ports on the Karbon 800 series motherboard support RS-232, RS-422 Full-Duplex, and RS-485 half-Duplex configurations. The serial port communication mode can be selected in the BIOS configuration. In addition, 5V & 12V power can be enabled on pin 9 in the same BIOS menu. Pin 9 is rated to provide 250mA of current.

  • Page 17: Dio, Can, Ext. Power Switch

    2.2 - DIO, CAN, Ext. Power Switch The Karbon 800 series 20-Pin header provides the following interfaces: 8-bit (4-in, 4-out) Digital Input Output (DIO) or General Purpose Input Output (GPIO) with optically isolated terminals, one CAN bus connection, and an optional external power switch connection.

  • Page 18: Dio Connection Diagram

    2.2.1 - DIO Connection Diagram...

  • Page 19: Status Leds

    2.4 - Status LEDs Blink Pulse Currently LEDs 1-4 selected user mode MCU is not MCU is not Firmware MCU is Watchdog functioning functioning bootloader functioning normally normally is active normally Automotive Ignition input Ignition input Ignition to device is on to device is off Device is Power...

  • Page 20: Automotive Ignition Power Sensing (Ign)

    For more information on ignition power sensing, and instructions on how to use the serial commands from Windows or Linux, visit OnLogic’ s support site: https://www.onlogic.com/support/documentation/karbon-series-ignition-sensing/...

  • Page 21: Networking

    2.8 - USB Ports There are six USB 3.2 Gen 2 Type A ports on the Karbon 800 series. All six USB ports are capable of delivering 10 Gbps of bandwidth per port and are rated to 5V @ 900mA of power delivery per USB-IF specification.

  • Page 22: Sim Cards

    2.11 - RTC Reset Button Karbon 800 series features an RTC reset button that can be accessed using a paperclip or SIM card removal tool. Be sure the system is powered off and unplugged before resetting with the button. The RTC reset button is found next to the power button.

  • Page 23: Modbay 3X M12 Lan Expansion

    2.12.3 - Modbay 3x M12 LAN Expansion The 3x M12 LAN Expansion (MODBAY-M12LAN01) adds additional M12 X-coded GbE LAN ports to the K802 and K804. This ModBay uses dedicated Intel I210-IT network controllers for each port which support speeds up to 1 Gbps. Supported cables: CABLE-M12-RJ45-5M (5 Meter X-coded M12 to RJ45) ●...

  • Page 24: Motherboard Connectors

    port is rated to 5V @ 900mA of power delivery per USB-IF specification. These ports can only wake in Modern Standby and are not active in Sleep and Hibernate system states. Operating Temperature: -40~50°C 3 - Motherboard Connectors 3.1 - M.2 2280 M-key 1 This expansion slot is capable of supporting PCIe Gen 4 x4 and is routed directly to the CPU.

  • Page 25: Tpm Header

    3.7 - Onboard PoE Header The Karbon 800 series has a PoE header which uses an optional module to enable PoE on two of the onboard 2.5 GbE LAN ports. On the two LAN models, both ports 1 and 2 will have PoE enabled. On the six LAN models, ports 2 and 3 will have PoE enabled which leaves port 1 as the AMT-enabled remote management port.

  • Page 26: Dual Pcie X8 Riser (K804)

    3.11 - DDR4 SO-DIMM Slots The Karbon 800 series supports up to two DDR4 SO-DIMM slots rated up to 3200MHz. The system will support non-ECC memory with all CPU options and ECC memory with a Core i5 (Except i5-12400),...

  • Page 27: Mounting Instructions

    K802 Spec Sheet and Dimensional Drawings K803 Spec Sheet and Dimensional Drawings K804 Spec Sheet and Dimensional Drawings 5 - OnLogic Microcontroller (MCU) 5.1 - Overview The microcontroller on Karbon 800 series controls several systems, including: Automotive ignition power sensing ● CAN bus ●...

  • Page 28: Power Management

    The Pykarbon module is designed to be a simple and easy tool for configuring your system to meet your needs and applications. Visit OnLogic’ s Pykarbon GitHub page for specific information regarding using the interface tool. 6 - Power Management 6.1 - Wake-Up Events...

  • Page 29: Regulatory Compliance

    7 - Regulatory Compliance 7.1 - CE The computer system was evaluated for medical, IT equipment, automotive, maritime and railway EMC standards as a class A device. The computer complies with the relevant IT equipment directives for the CE mark. Modification of the system may void the certifications. Testing includes: EN 55032, EN 55035, EN 60601-1, EN 62368-1, EN 60950-1, EN 50121-3-2, EN 60945 and UN Regulation No.

  • Page 30: Appendices

    8. Appendices 8.1 - Appendix A: Software Documentation Link to drivers here once uploaded Link to BIOS manual 8.2 - Appendix B: System Thermal Results The thermal performance of the Karbon 800 was validated by loading the system to simulate expected workloads while the test system was exposed to high ambient temperatures in a thermal chamber environment.
  • Page 31 The i9-12900T CPU (35W) was able to maintain above 100% base clock speeds as defined by Intel on both the performance cores and efficiency cores up to 70°C ambient temperature. This indicates that there was thermal headroom for turbo power over the entire 2 hour run at 70°C.

  • Page 32: Appendix C: Poe Power Budget

    8.3 Appendix C: PoE Power Budget The nominal power budget for all PoE ports on the Karbon 800 series is provided below. These values are provided for room temperature operating conditions. Increased ambient temperature will limit the maximum safe operating power for the Karbon 800 series. Please contact OnLogic for specific derating information for your installation.

  • Page 33: Appendix D: Expansion Port Pinouts

    8.4 - Appendix D: Expansion Port Pinouts 8.4.1 - M.2 B-key Pinout Function Function CONFIG_3 3.3V 3.3V FULL_CARD_POWER_OFF# USB 2.0 D+ W_DISABLE1# USB 2.0 D- CONFIG_0 GPIO_10/W_DISABLE2# PERn1/USB3.1-Rx- UIM-RESET PERp1/USB3.1-Rx+ UIM_CLK UIM_DATA PETn1/USB3.1-Tx- UIM_PWR PETp1/USB3.1-Tx+ PERn0/SATA-B+ PERp0/SATA-B- PETn0/SATA-A- PETp0/SATA-A+ PERST# CLKREQ# REFCLKn PEWAKE#...

  • Page 34: M.2 M-Key Pinout

    RESET_N SUSCLK CONFIG_1 3.3V 3.3V 3.3V CONFIG_2 8.4.2 - M.2 M-key Pinout Function Function 3.3 V 3.3 V PERn3 PERp3 DAS/DSS (I/O)/LED_1# (I)(0/3.3V) PETn3 3.3 V PETp3 3.3 V 3.3 V PERn2 3.3 V PERp2 PETn2 PETp2 PERn1 PERp1 PETn1 PETp1 DEVSLP (O) SMB_CLK (I/O)(0/1.8V)

  • Page 35: M.2 E-Key Pinout

    8.4.3 - M.2 E-key Pinout Function Function 3.3 V USB_D+ 3.3 V USB_D- PCM_CLK RESERVED CNV_RF_RESET#_R RESERVED BT_PCMIN BT_PCMOUT RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED PETp0 RESERVED PETn0 RESERVED RESERVED PERp0 RESERVED PERn0 RESERVED RESERVED REFCLKp0 RESERVED REFCLKn0 SUSCLK(32kHz) PERST0# CLKREQ0# W_DISABLE2#...

  • Page 36: Appendix D: Errata

    CLKREQ# UIM_PWR UIM_DATA REFCLK- UIM_CLK REFCLK+ UIM_RESET UIM_SPU W_DISABLE1# PERST# PERn0 3.3V PERp0 1.5V SMB_CLK PETn0 SMB_DATA PETp0 USB 2.0_D- USB 2.0_D+ 3.3V 3.3V 1.5V W_DISABLE2# 3.3V 8.5 - Appendix D: Errata 1. Linux requires Kernel 5.16 or higher to operate as expected. 8.6 - Appendix E: Safety Information Do not open or modify the device.

  • Page 37: Précautions Et Guide D'installation

    9. Do not clean the device with liquids. The chassis can be cleaned with a cloth. 10. Allow at least 2 inches of space around all sides of the device for proper cooling. If the device is mounted to a vertical surface then recommended device orientation is so that heatsink fins allow air to rise unobstructed.
  • Page 38 à l'air de monter sans obstruction. Des orientations alternatives peuvent entraîner une plage de températures de fonctionnement réduite.. 11. Cet appareil est destiné à une utilisation en intérieur uniquement. 12. Utilisez une alimentation externe homologuée UL avec une sortie nominale de 24 à 36 Vdc. 13.

This manual is also suitable for:

K800K801K802K803K804

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