SEW-Eurodrive MOVITRAC advanced Compact Operating Instructions
  1. Manuals
  2. Brands
  3. SEW-Eurodrive Manuals
  4. Inverter
  5. MOVITRAC advanced
  6. Compact operating instructions

SEW-Eurodrive MOVITRAC advanced Compact Operating Instructions

Hide thumbs
Table of Contents

Advertisement

Quick Links

*26879336_0721*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Inverter
®
MOVITRAC
advanced
Edition 07/2021
26879336/EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MOVITRAC advanced and is the answer not in the manual?

Questions and answers

Related Manuals for SEW-Eurodrive MOVITRAC advanced

Summary of Contents for SEW-Eurodrive MOVITRAC advanced

  • Page 1 *26879336_0721* Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions Inverter ® MOVITRAC advanced Edition 07/2021 26879336/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of contents Table of contents General information........................  4 Scope of this documentation................... 4 Structure of the safety notes ................... 4 Safety notes ..........................  6 Preliminary information .................... 6 Duties of the user...................... 6 Target group ........................ 7 Network security and access protection ................. 7 Designated use ....................... 8 Functional safety technology .................. 9 Transport......................... 9 Installation/assembly..................... 10...

  • Page 4: General Information

    General information Scope of this documentation General information Scope of this documentation This documentation comprises the general safety notes and selected information on ® the MOVITRAC advanced inverter. • Please note that this documentation does not replace the detailed operating in- structions.
  • Page 5 General information Structure of the safety notes Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of automatic restart 1.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de-...

  • Page 6: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 7: Target Group

    Safety notes Target group Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product who possess the following qualifications: •...

  • Page 8: Designated Use

    In this control mode only applications of horizontal materials handling are permitted. 2.5.2 Restrictions under the European WEEE Directive 2012/19/EU You may use options and accessories from SEW-EURODRIVE exclusively in connec- tion with products from SEW-EURODRIVE. ® Compact Operating Instructions – MOVITRAC...

  • Page 9: Functional Safety Technology

    Safety notes Functional safety technology Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem unless explicitly allowed by the documentation. Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage.

  • Page 10: Installation/Assembly

    Safety notes Installation/assembly Installation/assembly Ensure that the product is installed and cooled according to the regulations in this doc- umentation. Protect the product from strong mechanical strain. Ensure that components are not deformed and insulation spaces are not changed, particularly during transportation and handling.

  • Page 11: Electrical Installation

    Safety notes Electrical installation Electrical installation Ensure that all of the required covers are correctly attached after carrying out the elec- trical installation. Make sure that preventive measures and protection devices comply with the applica- ble regulations (e.g. EN 60204-1 or EN 61800-5-1). 2.9.1 Required preventive measure Make sure that the product is correctly attached to the ground connection.

  • Page 12: Startup/Operation

    Safety notes Startup/operation 2.11 Startup/operation Observe the safety notes in chapters Startup and Operation in this documentation. Make sure the connection boxes are closed and screwed before connecting the sup- ply voltage. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation.

  • Page 13: Type Code

    Type code Type code Example: MCX91A-0125-5E3-4-T00 ® Product name MOVITRAC Device type • X = Single-axis inverter • 91 = With DC 24 V switched-mode power supply Series • A = Version status of the device series Version 0125 • 0125 = Nominal output current – e.g. 0125 = 12.5 A Power class •...

  • Page 14: Installation

    Installation Special aspects when transporting the devices Installation Special aspects when transporting the devices The rear wall of the housing of the following devices is designed in such a way that you can grip them securely by hand to lift and transport the inverters without damaging them.

  • Page 15: Mechanical Installation

    Installation Mechanical installation Mechanical installation CAUTION Risk of injury to persons and damage to property. Never install defective or damaged products. • Before installing any products, check them for external damage. Replace any damaged products. NOTICE Risk of damage to property due to mounting surfaces with poor conductivity. Inverter damage can occur.
  • Page 16 Installation Mechanical installation 30904224779 Hole pattern 1 Hole pattern 2 4.2.2 Minimum clearance and mounting position When installing the inverters in the control cabinet, observe the following: • To ensure unobstructed cooling, leave a minimum clearance of 100  mm above and below the inverter housings.

  • Page 17: Electrical Installation

    Installation Electrical installation 4.2.3 Special features of the lower shield plate Cables with RJ45 connectors must be mechanically fastened to the lower shield plate. With the following inverters, the cables must be attached to the screw connection point [1] of the shield plate. •...
  • Page 18 Installation Electrical installation DANGER A leakage current > 3.5 mA can occur when operating the inverter. Severe or fatal injuries from electric shock can occur. To avoid dangerous shock currents in accordance with EN  61800-5-1, strictly ob- serve the following: • Supply system cable < 10 mm –...
  • Page 19 Installation Electrical installation 4.3.3 Line fuses, fuse types Type class Requirement Fuses in utilization catego- Fusing voltage ≥ nominal line voltage ries gL, gG Miniature circuit breaker with Nominal miniature circuit breaker voltage ≥ nominal characteristics B, C, D line voltage Nominal currents of the miniature circuit breaker must be 10% higher than the nominal line current of the in- verter...
  • Page 20 Installation Electrical installation Special aspects for the line connection Note that the IP20 degree of protection is achieved with the following devices only if the terminal studs are protected with special plastic covers against contact. • MCX91A-0620 – 1770-5_3-.. • MCX91A-0570 –...
  • Page 21 Installation Electrical installation 3. The plastic covers must be removed in different ways depending on the used cross section. 21439477771 4. Attach the plastic covers at the individual connections. 9007232230588299 4.3.5 24 V supply voltage The MCX91A-... inverters have an internal 24 V voltage supply that can also be sup- ported externally.

  • Page 22: Braking Resistors

    Installation Braking resistors – Devices with safety option (CSB, CSL) must have an external backup voltage. This backup voltage must not be interrupted; otherwise, the safety options are not supplied. – The following applies to both cases: If the device is supported by an external supply, the entire supply is provided by ®...
  • Page 23 Installation Braking resistors 4.4.1 Protection of braking resistor against thermal overload INFORMATION PTC braking resistor A PTC braking resistor goes to high resistance in the event of overload. INFORMATION Flat-type resistor Flat-type resistors have internal thermal protection (fuse cannot be replaced) that in- terrupts the current circuit in the event of overload.
  • Page 24 Installation Braking resistors Internal temperature switch -T Inverter: MCX91A-0010 – 0240-5_3-.., MCX91A-0017 – 0093-.. If a BW...-T braking resistor with internal temperature switch is used with these invert- ers, then 3 connections are possible. Connection 1 Connection 2 Connection 3 24 V OUT 24 V OUT MDX9_A...
  • Page 25 Installation Braking resistors – If the thermal circuit breaker trips, the signal directly affects the line contactor. – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no direct response in the inverter. Inverters: from MCX91A-0320-5_3-.., from MCX91A-0290-2_3-..
  • Page 26 Installation Braking resistors INFORMATION When using connection variant  1 (connection of braking resistor without line con- tactor), the inverter must be supplied with external DC 24 V. • Connection 2 – If the thermal circuit breaker trips, the signal is evaluated only in the PLC. –...
  • Page 27 Installation Braking resistors External bimetallic relay Inverter: MCX91A-0010 – 0240-5_3-.., MCX91A-0017 – 0093-.. If an external bimetallic relay is used with the inverter, there are 3  possible connec- tions. Connection 1 Connection 2 Connection 3 24 V OUT 24 V OUT MCX91A MCX91A MCX91A...
  • Page 28 Installation Braking resistors • Connection 2 – If the thermal circuit breaker trips, the signal is evaluated only in the PLC. – If the thermal circuit breaker trips, the PLC must interrupt the power supply. – If the thermal circuit breaker trips, there is no direct response in the inverter. –...

  • Page 29: Terminal Assignment

    Installation Terminal assignment – It is not required to disconnect the supply system connection with an external switching device. – If the thermal circuit breaker trips, the inverter switches to the operating state "Output stage inhibit". – If an internal short circuit in the brake chopper is detected by the inverter, the inverter interrupts the energy supply by inhibiting the rectifier.
  • Page 30 Installation Terminal assignment Depiction Terminal Connection Brief description X1:L1 Line connection - MCX91A-0010 – 0055-5E3-.. (size 0S) X1:L2 - MCX91A-0017 – 0055-2E3-.. (size 0S) X1:L3 PE connection X2:U Motor connection - MCX91A-0010 – 0055-5E3-.. (size 0S) X2:V - MCX91A-0017 – 0055-2E3-.. (size 0S) X2:W X2:-R Braking resistor connection...
  • Page 31 Installation Terminal assignment Depiction Terminal Connection Brief description X1:L1 Line connection - MCX91A-0320 – 0460-503-.. (size 4) X1:L2 - MCX91A-0290 – 0420-203-.. (size 4) X1:L3 X1:-U DC link connection X1:+U PE connection X2:U Motor connection - MCX91A-0320 – 0460-503-.. (size 4) X2:V - MCX91A-0290 –...
  • Page 32 Installation Terminal assignment Depiction Terminal Connection Brief description X2:U Motor connection - MCX91A-0055 – 0110-2E1-.. (size 0L) X2:V X2:W X2:-R Braking resistor connection X2:+R PE connection X5:24 V 24V_in DC 24 V supply voltage X5:GND Reference potential X6:1 F_STO_P F_STO_P: DC +24 V input X6:2 F_STO_M F_STO_M: DC 0 V input...

  • Page 33: Wiring Diagrams

    Installation Wiring diagrams Depiction Terminal Connection Brief description OUT X30/ X30 OUT - System bus OUT X30/IN X30 with MCX91A-..-S00 OUT X30/X41 ® – EtherCAT OUT X30/In X30 with MCX91A-..-E00 IN X30/X40 - PROFINET X40/X41 with MCX91A-..-T00/CFN IN X30/ X30 IN –...
  • Page 34 Installation Wiring diagrams 4.6.2 Power connection Wiring of the power connections with line contactor, line choke, line filter, and output choke - MCX91A-0010 – 0055-5_3-.., MCX91A-0017 – 0042-2_3-... L1 L2 L3 L1´ L2´ L3´ L1 L2 L3 L1´ L2´ L3´ MCX91A..
  • Page 35 Installation Wiring diagrams Wiring of the power connections with line contactor, line choke, line filter, and output choke - MCX91A-0017 – 0093-2_1-... L1´ N´ L1´ N´ MCX91A.. U1 V1 W1 U2 V2 W2 9007231787347595 [1] Line contactor [4] Braking resistor (optional) [2] Line choke (optional) [5] Output choke [3] Line filter (optional)
  • Page 36 Installation Wiring diagrams Wiring of the power connections with line contactor, line choke, line filter, and output choke - MCX91A-0070 – 0240-5_3-.., MCX91A-0055– 0093-2_3-... L1 L2 L3 L1´ L2´ L3´ L1 L2 L3 L1´ L2´ L3´ MCX91A.. U1 V1 W1 U2 V2 W2 30904352011 [1] Line contactor...
  • Page 37 Installation Wiring diagrams Wiring of the power connections with line contactor, line choke, line filter, and output choke – from MCX91A-0320-5_3-..., from MCX91A-0290-2_3... L1 L2 L3 L1´ L2´ L3´ L1 L2 L3 L1´ L2´ L3´ MCX91A.. U1 V1 W1 U2 V2 W2 30404114443 [1] Line contactor [4] Braking resistor (optional)
  • Page 38 Installation Wiring diagrams NOTICE Operation without line contactor If the required measures are not taken, operation of an inverter with connected brak- ing resistor without line contactor may result in severe damage to property. Refer to the chapter Line contactor for the necessary measures. L1 L2 L3 L1´...
  • Page 39 Installation Wiring diagrams 4.6.3 Brake control Key: Cut-off in the DC and AC circuits (rapid brake application) Cut-off in the DC circuit Brake BS = Accelerator coil TS = Coil section DC brake with one brake coil Auxiliary terminal strip in terminal box Control cabinet limit White Blue...
  • Page 40 Installation Wiring diagrams BMK. brake control DB00 BMK3.0 BMK1.5 BMKB1.5 33921560203 BMV brake control – 2 coils DB00 DC 24 V 14373482507 ® Compact Operating Instructions – MOVITRAC advanced...
  • Page 41 Installation Wiring diagrams BMV brake control – 1 coil DB00 DC 24 V 14373494923 BMS, BME brake control DB00 14324554891 ® Compact Operating Instructions – MOVITRAC advanced...
  • Page 42 Installation Wiring diagrams BMP brake control DB00 14324544523 BG, BGE brake control DB00 14324565259 ® Compact Operating Instructions – MOVITRAC advanced...
  • Page 43 Installation Wiring diagrams BSG brake control DC 24 V DB00 14324597131 ® Compact Operating Instructions – MOVITRAC advanced...
  • Page 44 Installation Wiring diagrams 4.6.4 Electronics connection Wiring the control electronics For the terminal assignment and connections, refer to chapter "Terminal assignment." The assignment of the digital inputs/outputs is different depending on the device vari- ant. DI01 Digital input 1 Digital input 2 DI02 Digital input 3 DI03...
  • Page 45 Installation Wiring diagrams DC 24 V 24 V F_STO_P F_STO_M F_STO_P F_STO_M 24VSTO_OUT 6 GND Brake control DB0/DB00 Reference potential Motor temperature evaluation Reference potential 18014429418863883 24 V supply voltage Connection for Safe Torque Off (STO) If safety option CSB and CSL are installed, X6 has no function. Brake control and motor temperature monitoring Digital motor integration connection Connection for EI7C-FS encoder...

  • Page 46: Startup

    Safety precautions prevent danger to persons or machines. ® Startup using the MOVISUITE engineering software: ® • PC/laptop with MOVISUITE engineering software from SEW-EURODRIVE • CDM diagnostic module • USM21A interface adapter and corresponding cables Startup with keypad: • CBG01A keypad •...
  • Page 47 Startup EtherCAT® ID ® ® The EtherCAT ID must only be set on the inverter if the use of EtherCAT IDs has been preset in the hardware configuration of the master. Required ID, decimal ID, hexadecimal Setting S1 Setting S2 (x10) (x1) ®...

  • Page 48: Operation

    Operation General information Operation General information DANGER Dangerous voltages present at cables and motor terminals Severe or fatal injuries from electric shock can occur. • Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the device is switched on. This also applies even when the device is inhibited and the motor is at standstill.

  • Page 49: Led Display

    Operation LED display LED display 6.2.1 Status and operating displays The device label depends on the device variant/function. Consequently, not all LEDs are labeled for all device variants. The following labeling shows the maximum expan- sion of the respective variant. 31127161611 PLUS PROFINET IO...
  • Page 50 Operation LED display "ERR" LED Meaning No fault The interface is in operating state. Boot error Flickering A BOOT error has occurred. "INIT" state has not been reached. However the "Change" parameter is set to "0x01:change/error". Invalid configuration Flashing A general configuration error has occurred. Unprompted state change Flashing once The slave application has changed the state automatically.
  • Page 51 Operation LED display 6.2.3 PROFINET CFN fieldbus card "BF" LED This LED indicates the status of the PROFINET interface. The state includes commu- nication link, bus error and process data configuration. Status Possible cause Measure Error-free operating state. – The PROFINET device is exchanging data with the PROFINET controller (Data Exchange state).
  • Page 52 Operation LED display Status Possible cause Measure Green, flashing The PROFINET interface is in energy-sav- – ing mode (PROFIenergy mode). Cyclic duration factor: 500 ms Switch-off time: 3000 ms The PROFINET interface box has detect- Switch the device off and back on ed a fault.
  • Page 53 Operation LED display Meaning Measure Conflict detected while assigning the IP ad- • Check whether there is a unit with the same IP address within the net- dress. Illuminated work. Another station in the network uses the • Change the IP address of the same IP address.
  • Page 54 Operation LED display "LNK/ACT" LED Status Meaning All LEDs A physical connection to another Ethernet node was detected. Currently, no data is being exchanged via the Ethernet port. Green Permanently lit All LEDs The blink test has been activated to localize the Ethernet nodes visually.

  • Page 55: Operating Displays

    Operation Operating displays "BE" LED Meaning Measure Transition to "OPERA- – TIONAL_Mode" state Software reset of the NMT state ma- – chine (start basic node initialization) Transition to "BASIC_ETHER- – NET_Mode" state after a timeout of the SoC, PReq, Pres, and SoA mes- sage types.
  • Page 56 Operation Operating displays Display Description State Comment/action Device passes through • Status: Not ready • Waiting for boot process to finish. several states when load- • Output stage is inhibited. • Device stays in this condition: ing the firmware (boot) in Device is defective.
  • Page 57 Operation Operating displays Display Description State Comment/action Displays during initialization processes (parameters will be reset to default values) Basic initialization • Status: Not ready Waiting for initialization to finish. • Output stage is inhibited. Flashing • Communication is pos- Initialization at delivery sible.
  • Page 58 Operation Operating displays Display Description State Comment/action Default stop For further information, refer Drive function (FCB) "Default stop" to the description of the active, if not other FCB is selected FCBs. and the system is ready. Manual mode Manual mode active Speed control Speed control with internal ramp gen- erator...

  • Page 59: Service

    7.1.1 Procedure when maintenance has been neglected If you have not performed maintenance regularly, SEW-EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage. This can be done, for example, by using a variable transformer for which the output voltage has been set according to the following overview.
  • Page 64 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

Table of Contents

Save PDF