Steris SYSTEM 1E Maintenance Manual
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Steris SYSTEM 1E Maintenance Manual

Liquid chemical sterilant processing system
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MAINTENANCE MANUAL
SYSTEM 1E
™
Liquid Chemical Sterilant
Processing System
764333-674
(12/09/10)
P

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Summary of Contents for Steris SYSTEM 1E

  • Page 1 MAINTENANCE MANUAL SYSTEM 1E ™ Liquid Chemical Sterilant Processing System 764333-674 (12/09/10)
  • Page 2 TABLE OF CONTENTS Section Title Part Number Maintenance Manual....................P764333-674 Maintenance Instructions ................... P764333-675 Illustrated Parts Breakdown ..................P764333-676 Reference Drawings Piping Schematic (Processor Only) ..............755718-179 Electrical Schematic (Processor Only) ..............762650-985 Cycle Graph ......................755718-204 Diagnostic Cycle Graph..................755718-205 Interface Board Schematic..................093922-904 Control Diagram ......................10020568 764333-674...
  • Page 4 OVERVIEW A listing of the safety precautions to be observed when operating and servicing this equipment can be found The SYSTEM 1E Processor is designed for liquid in S 1 of this manual. Do not operate or service ECTION...
  • Page 5 This publication is protected by copyright. Copying, disclosure to others, or use of this publication is prohibited without express written consent of STERIS Corporation. STERIS Corporation reserves the right to make changes in specifications shown herein without notice or obligation. Contact your STERIS representative of STERIS Customer Service of the latest information.

  • Page 6: Table Of Contents

    Verification ......................1-7 Return Materials Authorization Procedure ................ 1-8 1.6.1 Shipping Precautions .................... 1-8 1.6.2 Draining the SYSTEM 1E Liquid Chemical Sterilant Processing System Prior to Shipment....................... 1-8 1.6.3 Boxing Procedure ....................1-8 Service Mode Procedures ....................... 2-1 General ..........................2-1 2.1.1...

  • Page 7: Section Description Page

    Enhanced Operator Mode....................2-17 2.2.1 Enhanced Operator Mode Print-outs ..............2-18 2.2.2 Burn-In SYSTEM 1E Liquid Chemical Sterilant Processing System ....2-18 2.2.3 How To Exit Service Mode ................. 2-18 Principles of Operation ......................3-1 SYSTEM 1E™ Liquid Chemical Sterilant Processing System Description....... 3-1 Overview Of The System ....................
  • Page 8 5.2.18 HP Pump Fault....................5-14 Other Faults ........................5-15 5.3.1 Ground Fault Interrupt (GFI) Trip ................ 5-15 5.3.2 Water Spills from SYSTEM 1E Processor ............5-15 Control Faults ........................5-16 5.4.1 Printer Prints: ROM FAILURE................5-16 5.4.2 Printer Prints: RAM FAILURE ................5-16 5.4.3...
  • Page 9 Section Description Page 5.4.15 Printer Prints: **LOW BATTERY** PLEASE REPLACE........5-18 5.4.16 Printer Prints: KEY X ERROR ................5-18 Cable/Harness Pin Outs ....................5-18 Field Test Procedure ....................... 6-1 General ..........................6-1 Test Instrumentation ......................6-1 Installation Verification ...................... 6-1 Test Procedures........................
  • Page 10 Section Description Page 7.26 UV Power Supply Fuse Replacement ................7-26 7.27 Reset UV Lamp Elapse-Time Meter ................7-27 7.28 Convert Fan From Vertical To Horizontal Mounting Configuration ......... 7-27 7.29 UV Lamp Socket Grounding ................... 7-29 764333-675...
  • Page 11 Figure 2-9. Calibration Data Printout ......................2-17 Figure 2-10. Cycle Data Printout ........................2-17 Figure 3-1. General Components ........................3-3 Figure 4-1. Clean SYSTEM 1E Processor External Surfaces ................4-1 Figure 4-2. Open Lid............................4-1 Figure 4-3. Clean Tray for Processing......................4-1 Figure 4-4.
  • Page 12 Section Description Page Figure 7-16. Ultra Violet Water Treatment System (Catalog # A1579)............7-18 Figure 7-17. Aquafine STERIUV5 Control Panel.................... 7-19 Figure 7-18. Loosen Brass Nut........................7-20 Figure 7-19. Install O-Rings..........................7-20 Figure 7-20. Unthread Sensor Nipple ......................7-21 Figure 7-21. Remove Sensor Sleeve......................7-21 Figure 7-22.

  • Page 13: Safety Precautions

    Liquid Chemical Sterilant Processing System until it has been properly installed and its electromechanical performance has been verified. The SYSTEM 1E Liquid Chemical Sterilant Processing System may be used only in hospital-grade rooms when it is installed according to the applicable specification (VDE 0107, Class 1, Group C NFPA rating).
  • Page 14 SYSTEM 1E Processor performance has been validated and optimized with components defined by STERIS in the Operator Manual for the SYSTEM 1E Processor. Use of pre-filters that do not meet STERIS's specifications can lead to premature failure of the MaxPure Filter inside the processor.
  • Page 15 Do not force lid to close. After a cycle is cancelled, if fluid remains in the chamber, call STERIS. When replacing the control board, use care when picking up the sheet metal/board assembly, because the display and printer cables are still connected under the board.

  • Page 16: Symbol Definitions

    SYSTEM 1E Processor or create a paper jam. Do not remove MaxPure filter from plastic bag until fully installed. To avoid damage to the SYSTEM 1E Liquid Chemical Sterilant Processing System prior to boxing for shipment. Follow procedure 1.6.3, B to aid in the process.

  • Page 17: General Information

    1.3 GENERAL INFORMATION 1.4.4 Water Requirements • Pressure: Minimum, 40 psi (276 kPa); preferred 50 This Maintenance Manual is applicable for SYSTEM 1E to 60 psi (345 to 414 kPa). Liquid Chemical Sterilant Processing System. • Flow Rate: Minimum, 2.5 gpm (9.5 lpm).

  • Page 18: Installation Checkout Procedure

    TRIP: been observed to trip by performed on more than one unit, a new installation using a test button or GFI report must be completed for each SYSTEM 1E Liquid tester. Chemical Sterilant Processing System. • DUAL/ Circle one that applies.

  • Page 19: Fill Times

    Enter F for water pressure (in psi), DIAGNOSTICS run by the with no water flowing, at field service representative, the inlet to the SYSTEM 1E or C for DIAGNOSTICS Processor. run by the Customer. • INLET PRESS: Enter the water pressure (in •...

  • Page 20: Return Materials Authorization Procedure

    AUTHORIZATION PROCEDURE chamber (drip pan) of SYSTEM 1E Liquid Chemical Sterilant Processing System. Before the shipment or the return of any SYSTEM 1E Liquid Chemical Sterilant Processing System, or other CAUTION – POSSIBLE EQUIPMENT materials to STERIS Corporation, a return materials DAMAGE: Do not place hard or rigid authorization (RMA) number must be obtained.

  • Page 21: Service Mode Procedures

    Section 2: Service Mode Procedures 2.1 GENERAL 4. The access code is the current year. Enter access code using keypad, and press SAVE VALUES button. 2.1.1 Variable Names General: During the DIAGNOSTIC Cycle operation of SYSTEM 1E™ Liquid Chemical Sterilant SERVICE OPERATE Processing System, the unit measures and stores the BURN IN...

  • Page 22: Service

    TESTS VALUES CALIB CALIB VALUES TESTS - CYCLE COUNT - VALVES - CHECK - RUN TIME - SF HOLD - INPUT - SERIAL NO. - AIRTEST - CONSOLE - PRESSURE UNITS - BATTERY - MORE - KEYPAD - ENABLE PC (option) - DIPSW - PC NODE ADDRESS - DISPLAY...
  • Page 23 This menu allows the setting time spent in AIR TEST. This is detailed later in this section. After setting the FACTORY TEST time, press SAVE VALUES touch pad. Display shows: COMP1 CONTROL ON FACTORY CHECK Compressor runs to pressure switch setting and then CHECKING ANALOG control holds for two minutes.

  • Page 24: Sf Hold

    Check audible indication that drain pinch valve (V5) Display shows: air pressure is relieved. Display shows: PRESS SAVE VALUES FACTORY TEST TO CHECK HP PUMP VERIFY CIRC OFF Display shows: Check audible indication that circulation pinch valve (V6) air pressure is relieved. Display shows: FACTORY TEST VERIFY HP PUMP INSERT TEST PLUG...

  • Page 25: Battery

    NOTE: If compressor does not shut off within two At this point, the following outputs can be checked: minutes, test does not continue to AIR TEST X:XX screen. At end of countdown, if compressor stayed off, tk - Paper Take-up display shows: s8 - Air-water solenoid valve (SOL8) s5 - Dump valve (SOL5)

  • Page 26: Input

    • Input Select INPUT, then press SAVE VALUES touch pad. Display shows: lid FLT hpp CMP 9 15 10 16 17 18 19 20 Check for proper ON and OFF operation shown on display (CAPITAL LETTERS = switch closed, lowercase = switch open). XXXXXXXXX •...

  • Page 27: Dip Sw (Dip Switch)

    VALVES INPUT TESTS CONSOLE MORE VALUES CALIB Select CONSOLE, then press SAVE VALUES touch Select TESTS, then press SAVE VALUES touch pad. pad. Display shows: Display shows: VALVES INPUT CONSOLE MORE KEYPAD DIPSW DISPLAY Select CONSOLE, then press SAVE VALUES touch pad.

  • Page 28: Hpp Test

    Select TESTS, then press SAVE VALUES touch pad. Display shows: HPP TEST DIAGVAL LISTS HISTORY VALVES INPUT CONSOLE MORE • HPP Test The HPP TEST is used to test operation of high- Select MORE, then press SAVE VALUES touch pad. pressure pump.

  • Page 29: Lists

    Select PRINT ERRORS to print a listing of non-cycle related errors. These are non-critical errors that do not VALVES INPUT abort a cycle, and would only be displayed in the CONSOLE MORE Service mode. Select PRINT CYCLE DATA to print last five cycle tapes in an Enhanced Operator Mode format.

  • Page 30: Calibration

    * UPDATING * S E T U P * MEMORY * D-MM-YY H:MM:SSP ACCESS CODE: The printer prints: * Change Value X:XX:XXA or P. See OPERATOR ID: Figure 2-5. The printer prints values selected in normal PATIENT ID: Operating Mode. DEVICE ID: PROCEDURE ID: 2.1.6 Calibration...

  • Page 31: Pressure Calibration

    Temperature calibration is not normally necessary on transducer due to the head of water in the chamber, SYSTEM 1E Liquid Chemical Sterilant Processing and set the calibration point automatically. No System. adjustments are necessary by the technician. Unit NOTE: A calibrated temperature measuring device is proceeds to drain.

  • Page 32: Figure 2-7. Temperature Calibrated Values

    When the display shows: TESTS ========================== VALUES CALIB =========INLET============ =========OUTLET========== ========= DRAIN ========= ===== TEMPERATURE ======= Select CALIB, then press SAVE VALUES touch pad. ===== CALIBRATION ======= Display shows: ========================= AT X:XX:XX ON XX-XX-XX PREVIOUS VALUES CALIB RESTORE VIEW PRINT INLET TEMPERATURE LOW PT = XXXX LOW RAW = XXXX...

  • Page 33: Concentration Probe Calibration (Conc)

    Printer then prints calibration data. See Figure 2-7, for example. Press CANCEL touch pad to exit calibration. STABILIZING LOW Display shows: MFG TESTS VALUES CALIB (THERMOCOUPLE LOCATION) = XX.XC • Concentration Probe Calibration (CONC) Display shows: This routine is used to calibrate Control Board using established values.

  • Page 34: Uv Sensor Calibration

    Display shows: Printer then prints new calibration data. See Figure 2-8. Remove jumpers from board and press SAVE VALUES. Display Shows: PLACE JUMPER ON TP 1 & 3 PRESS SV TESTS VALUES CALIB Locate test points on connector board and jumper TP1 and TP3 (high points).

  • Page 35: Default Calibration

    The following displays and prints: STABILIZING HIGH UV = 20.0 mA SET UV TO LO CUR PRESS SV While the STABILIZING HIGH screen is shown quickly raise signal generator to 20.0 mA. Wait 30 seconds from the time the value stopped changing. The following displays with the first number of the UV intensity flashing: ========================...

  • Page 36: Restore Calibration Data

    The following displays with CALIB flashing: Display shows: CALIB RESTORE PRES TEMP VIEW PRINT CONC MORE Select CALIB and press the SAVE VALUES Select CANCEL to continue. Display shows: pushbutton. Select MORE and press the SAVE VALUES touch pad. TESTS Select DEFAULT and press the SAVE VALUES touch VALUES CALIB...

  • Page 37: Enhanced Operator Mode

    INLET TEMPERATURE LOW PT =XXXX LOW RAW =XXXX HIGH PT =XXXX SYSTEM 1E HIGH RAW =XXXXX DATE: mm-dd-yy OUTLET TEMPERATURE CYCLE START: hh:mm:ssp LOW PT =XXXX OPERATOR:_______________ LOAD ID:________________ LOW RAW =XXXX HIGH PT =XXXX REMARKS:________________ ________________ HIGH RAW =XXXXX...

  • Page 38: Enhanced Operator Mode Print-Outs

    The printouts in the Enhanced Operator mode (see Figure 2-10) are expanded to give more cycle detail. This detail can be used to help troubleshoot a unit. 2.2.2 Burn-In SYSTEM 1E Liquid Chemical Sterilant Processing System Selecting Burn-In sets all parameters to default values, and printer prints the default values.

  • Page 39: Principles Of Operation

    Processor fungi and protozoa from the rinse water. 1. Due to their size, a limited number of critical devices are processed in a processing tray. Go to www.steris.com to determine how a specific device is processed. 764333-675...

  • Page 40: Table 3-1.Component List

    Table 3-1. Component List Flow Chart Name Common Name Flow Chart Name Common Name Flow Chart Name Common Name Drain Block Assembly Float Block Assembly Dual Water Inlet Assembly CK8 ....... Drain check valve CK1 ....... Air inlet check valve SOL5 .....

  • Page 41: Figure 3-1. General Components

    )/2$7 ,1)/$7$%/( %/2&. 6($/  )/7 &. 6($/ (0(5*(1&< 67(5,/( $,5 5(/,() ),/7(5 %8/. +($' &. 6)+ 67(5,/( ),/7(5 &2035(6625  +286,1* 352;  36, )/7 6:,7&+ &. &203 $,5 35(6685( &. 5(*8/$725  $,5 0$1,)2/' $,5:$7(5  62/ '7%  7& '5$,1...

  • Page 42: Water Filter Housing Description

    A water tight processing chamber is formed when the which raises LS3. System fluid loss is detected when inflatable seal forces the processing adapter tray the float switch drops. This drop occurs when a against the upper seal on the lid. sufficient fluid volume loss from the system and float block assembly cracks open CK1, which lets air in, During the dump portion of the cycle, extensively...

  • Page 43: Air Manifold Description

    The stabilization phase starts immediately after A list of the components used in the unit is shown in pressure is reached in the filter housing. A 3-minute Table 3-1. timer is started and the air compressor is controlled to maintain filter housing pressure between 51.73 3.4 PRINCIPLES OF and 58.75 psig.
  • Page 44 V5 remains closed while SOL7 is energized, allowing phase and starts a six-minute timer. HTR1 cycles water to flow into the SYSTEM 1E Processor, past on/off to maintain TC1 between 53 and 55°C. HRT1 CK4 and the MaxPure Filter. Note that V6 is open at is energized if TC1 <...

  • Page 45: Principles Of Operation - Diagnostic Cycle Description

    The Diagnostic Cycle is a test cycle used to check the is not reached within a three-minute time period, the operation performance of the SYSTEM 1E Liquid first part of this test fails, an alarm occurs (Alarm: Chemical Sterilant Processing System. Refer to the "MAXPURE...
  • Page 46 below 14.5 mA, an abort is called (Alarm: "UV LAMP psi, the test fails and an alarm occurs (Alarm: BELOW 14.5 mA".). "PRESSURE XDUCER FAULT"), and the cycle aborts. printout indicates pressure Event 2 – Printer starts to print header, COMP1 and transducer reading in psi in the event of a failure.

  • Page 47: Control

    40-second time period. Cycle continues to Event 14. 3.6.1 Control Assembly If the test fails, an alarm occurs (Alarm: "HP PUMP The SYSTEM 1E Processor control features a FAULT: OPEN") and the cycle aborts. microcomputer control system. The control includes Event 14 –...

  • Page 48: Interface Box Assembly

    The control monitors the LS6 switch by reading Device voltages across the switch. A high reading (5V dc) is Fuse Output Component Designation interpreted as switch OPEN, which should be the case with the HP pump OFF. A low reading (0 VDC) is interpreted as switch CLOSED, which indicates the switch is reading a pressure greater than the switch set-point of 1.75 psi.

  • Page 49: Inspection And Maintenance

    Figure 4-2. Open Lid Liquid Chemical Sterilant Processing System 2. Open lid (Figure 4-2). before servicing. Do not service the SYSTEM 1E Liquid Chemical Sterilant Processing System 3. Clean Tray for Processing (Figure 4-3). unless all utilities have been properly locked out.

  • Page 50: Figure 4-4. Clean Flexible Tray

    Flexible Tray for Processing: Wipe inner surface 6. Check Drain Screen (Figure 4-6) and seal, tray for processing, and accessory rack a. Drain screen is located in the bottom of sterilant with a soft cloth dampened with 70% isopropyl compartment. alcohol (Figure 4-4).

  • Page 51: Preventive Maintenance Schedule

    9. Replace processing tray. • Replace processing tray in chamber. Place processing container and/or accessory rack on processing tray (if applicable). 10. Check printer paper (Figure 4-8). • Open printer paper access cover and check printer paper supply. Replace printer paper roll, if necessary.
  • Page 52 Table 4-1. Preventive Maintenance Schedule Service Required Frequency 4.0 Miscellaneous Components 4.1 Check lid gas spring Each 4.2 Check lid seal for damage Each 4.3 Check inflatable seal for leaks Each 4.4 Inspect drip pan for cracks Each 4.5 Check entire unit for evidence of fluid leaks Each 4.6 Check all hose clamps and air line fittings 1x/year...

  • Page 53: Troubleshooting

    Section 5: Troubleshooting Section Description Page 5.1. Liquid Chemical Sterilization Processing Cycle Faults............5-3 5.1.1. Wait For UV ........................... 5-3 5.1.2. Temperature Under 43°C....................... 5-3 5.1.3. UV Intensity Timeout........................5-3 5.1.4. Fill Problem ............................ 5-4 5.1.5. Heat Problem ..........................5-4 5.1.6.

  • Page 54: Section Description Page

    5.4.16. Printer Prints: KEY X ERROR ....................5-18 5.5. Cable/Harness Pin Outs ......................5-18 NOTE: For additional troubleshooting reference: • Use the SYSTEM 1E Liquid Sterilant Processing System service electrical schematic (P762650-985, located in the section) for system pin and pin-out references.

  • Page 55: Liquid Chemical Sterilization Cycle Faults

    7. Faulty UV lamp ballast – replace. 5.1.2 Temperature Under 43°C Action: Description - SYSTEM 1E™ Processor senses 1. Check water supply is on. incoming water temperature less than 43°C after four 2. Check water temperature is within specifications. minutes of water purge.

  • Page 56: Fill Problem

    Fill Problem Action: If less than 54 seconds to fill: Description – SYSTEM 1E Processor senses a full condition in less than 54 seconds or takes longer than 1. Check valves 2 and 3 failed open – replace. five minutes to completely fill.

  • Page 57: Concentration Low

    Chamber Level Low Action: 1. Leaking V5 – replace pinch valve sleeve. Description – SYSTEM 1E Processor senses a not-full condition during exposure. 2. Faulty SOL4 – repair. (Refer to Figure 5-5.) 3. Faulty LS3 – replace. (Refer to Figure 5-3.) 4.

  • Page 58: Temperature Over 60°C

    3. Defective control board – replace. 5.1.12 UV Lamp Problem Action: 1. Fouled (dirty) quartz sleeve – clean. Description - SYSTEM 1E Processor detects a UV intensity of less than 14.5mA. 2. UV monitor harness not connected – plug into connector on rear of processor.

  • Page 59: Power Failure

    5.1 LIQUID CHEMICAL STERILIZATION CYCLE FAULTS (CONTINUED) 5.1.15 Power Failure Action: 1. Check Customer incoming power – report problem Description – Loss of power during cycle. to Customer. 2. Faulty power supply – replace. 3. Check internal power connections as follows (refer to Figures 5-4 and 5-7.): Check all connections.

  • Page 60: Hp Pump Failure

    5.1 LIQUID CHEMICAL STERILIZATION CYCLE FAULTS (CONTINUED) 5.1.16 HP Pump Failure Action: 1. Quick Connects installed improperly – refer to Description – Pressure switch LS6 monitors the pump operating instructions. output under pump ON and OFF conditions. Should LS6 sense incorrect operation, an alarm occurs. 2.

  • Page 61: Diagnostic Cycle Faults

    UV Lamp Below 14.5 mA Action: 1. Fouled (dirty) Quartz sleeve – clean. Description - SYSTEM 1E Processor detects a UV intensity of less than 14.5 mA. 2. UV monitor harness not connected – plug into connector on rear panel of processor.

  • Page 62: Fill Time > 5 Minutes

    5.2 DIAGNOSTIC CYCLE FAULTS (CONTINUED) 5.2.5 Fill time > 5 Minutes Action: 1. Water pressure too low – correct (refer to S ECTION Description – Control monitors LS3 from start of fill. for specifications). If full condition is not sensed within five minutes, alarm occurs.

  • Page 63: Thermocouple Failed

    5.2 DIAGNOSTIC CYCLE FAULTS (CONTINUED) 5.2.8 Thermocouple Failed Action: 1. Loose connection to TC1 or TC2 – repair Description – Control monitors TC1 and TC2 and connection. (Refer to Figure 5-2.) alarm will occur if readings are more than 3°C apart. 2.

  • Page 64: Concentration Monitor Failed

    5.2 DIAGNOSTIC CYCLE FAULTS (CONTINUED) 5.2.13 Concentration Monitor Failed Action: 1. Faulty CK1 – replace. Description – Control checks concentration monitor circuit and compares to calculated values, alarm occurs 2. Scale buildup on CP1 and CP2 – clean. if below set value. 3.

  • Page 65: Concentration Monitor Failed (Cont.)

    5.2 DIAGNOSTIC CYCLE FAULTS (CONTINUED) 5.2.13 Concentration Monitor Failed (cont.) If the readings are more than five counts off on either reading, re-calibrate as per maintenance manual and re-verify readings. If the above readings are correct, then the fault is mostly a failure of the unit to drain completely.

  • Page 66: Drain Check Fault

    5.2 DIAGNOSTIC CYCLE FAULTS (CONTINUED) 5.2.15 Drain Check Fault Action: 1. Faulty CK8 – replace. Description – At end of Diagnostic Cycle, pressure in housing of the MaxPure Filter is vented through CK8 2. Drain line restriction – repair. to check cracking pressure. Pressure must be as follows 3.

  • Page 67: Other Faults

    5.3.2 Water Spills from SYSTEM 1E Processor Action: Check the following items. 1. Drip pan full of water? 2.

  • Page 68: Control Faults

    5.4 CONTROL FAULTS Fault Description Service Instructions 5.4.1 Printer Prints: Read Only Memory (ROM) Failure. 1. Program chips defective. Occurs if memory fails Cyclic Replace chips. ROM FAILURE Redundancy Check (CRC) test. Prints 2. Main control board failure. only in DIAGNOSTIC Cycle. Replace board.

  • Page 69: Printer Prints: Tc3 Failure

    5.4 CONTROL FAULTS (CONTINUED) Fault Description Service Instructions 5.4.6 Printer Prints: Occurs if the drain block thermocouple 1. Check TC3 for loose reading is greater than 75°C or less than connections or broken TC3 FAILURE 0°C in DIAGNOSTIC Cycle. wires. 2.

  • Page 70: Printer Prints: Flash Values Saved

    5.4 CONTROL FAULTS (CONTINUED) Fault Description Service Instructions 5.4.13 Printer Prints: Flash Memory Parameters Saved. 1. Program chips defective. Occurs on power-up if ROM values are Replace chips. FLASH VALUES lost. RAM values are saved to Flash SAVED 2. Main control board failure. ROM.

  • Page 71: Figure 5-2. Analog Cable Assembly - Pin Out Locations

    Figure 5-2. Analog Cable Assembly – Pin Out Locations 5-19 764333-675...

  • Page 72: Figure 5-3. Dc Input Harness - Pin Out Locations

    Figure 5-3. DC Input Harness – Pin Out Locations Figure 5-4. DC Power Harness – Pin Out Locations 5-20 764333-675...

  • Page 73: Figure 5-5. Ac Output Harness - Pin Out Locations

    Figure 5-5. AC Output Harness – Pin Out Locations Figure 5-6. Serial Port Harness – Pin Out Locations 5-21 764333-675...

  • Page 74: Figure 5-7. Dc Power Supply Harness - Pin Out Locations

    Figure 5-7. DC Power Supply Harness – Pin Out Locations 5-22 764333-675...

  • Page 75: Field Test Procedure

    The check for HP pump flow rate and pressure utilizes the same measurement equipment. The tray is Refer to the Site Prep Guide for the SYSTEM 1E removed for this test. The manipulation of the Processor. It is necessary to verify the following...

  • Page 76: Ls6 Switch Test Procedure

    13. Deflate seal by turning ON s2 (SOL2). Once 6.4.8 Pressure Hold Test for Housing of deflated, tray can be re-installed and SYSTEM 1E MaxPure™ Filter Processor removed from service mode. This test utilizes the MaxPure Filter test plug to test the integrity of the filter housing and associated piping.

  • Page 77: Ck8 Test

    6.4.9 CK8 Test Select CONSOLE, then press SAVE VALUES touch pad. Display shows: • This test can be used to determine the setpoint of CK8. • This test requires manipulation of components in the VALVES section of the Service Mode. KEYPAD DIPSW DISPLAY...

  • Page 78: Component Repair And Replacement

    Section 7: Component Repair and Replacement LID REPLACEMENT/SHIMMING 13. Set new lid on unit and install four bolts into hinges; use LOCTITE on bolt threads. If holes for PROCEDURE roll pins are aligned, then reinstall roll pins through hinges, shims and into frame and tighten. Equipment, Fixtures, Special Tools: If holes for roll pins are not aligned, then new holes 1.

  • Page 79: Lid Switch And Latch Flag Adjustment Procedure

    Procedure: 1. Remove power cord from wall receptacle. 2. Turn OFF water supply to SYSTEM 1E Liquid Chemical Sterilant Processing System, depress red button to relieve pressure at housing of pre-filter. 3. Disconnect drain hose from back side of SYSTEM 1E Processor and install cap.

  • Page 80: Drip Pan Assembly Replacement

    0.060” (total 0.080”) thick shim. Voltage Important: This procedure should only be performed reading should read 5 V. by STERIS-trained technicians. NOTE: If specifications in Steps 14 and 15 are 1. Unplug the processor from GFCI receptacle. not met, the latch flag must be re-adjusted.

  • Page 81: Figure 7-5. Remove Seal Retaining Bars

    Figure 7-5. Remove Seal Retaining Bars 7. Use the large and small drogue tools, remove the drogues from the drip pan assembly. Inspect o- rings for damage and replace as needed. Figure 7-7. Remove Printer Cover 9. Loosen hose clamp on lid assembly black hose at the float block and remove hose.

  • Page 82: Aspirator Assembly Leak Test Procedure

    Figure 7-11. Remove Gas Spring Clevis Pin 13. Support the control assembly with right hand and Figure 7-9. Loosen Control Hinge Screws remove two remaining screws from control hinges. Lift drip pan assembly from front edge so trim 11. Loosen the 8-32 setscrew from gas spring cylinder band is removed from lower shroud and slide locking clevis pin.

  • Page 83: Adapter Tray Leak Check Procedure

    General If upper seal sticks to the adapter tray after completion 4) Run complete liquid chemical sterilization of an operating cycle for SYSTEM 1E Liquid Chemical cycle. Sterilant Processing System (Diagnostic or liquid 5) Remove towels and check for moisture. Do chemical sterilant processing), check for sticking CK1 this before releasing inflatable seal.

  • Page 84: Seal Replacement Procedure

    Coupler Procedure: 7. Place inflatable seal in forward retaining bar at an 1. Turn OFF power and water supply to SYSTEM 1E angle pushing under retaining bar lip. Liquid Chemical Sterilant Processing System. 8. Using a 1/8” Allen wrench elbow (rounded edge), 2.

  • Page 85: Concentration Probe Cleaning

    REGULATOR/COMPRESSOR OUTPUT TEST Procedure: Valve Body 1. Connect pressure gauge to bulkhead fitting at back of SYSTEM 1E Liquid Chemical Sterilant Processing System. Figure 7-14. Pinch Valve Gap Adjustment 2. Energize compressor. 3. Measure output pressure of compressor. Maximum 9. Exercise pinch sleeves.

  • Page 86: Connector Board

    5. Remove thermocouple wires. arrow in the socket. 6. Remove board. Use a PLC chip puller (STERIS P 764326-559) 7. Install new board by following the steps outlined to remove chips. If this tool is not available, a above in reverse order.

  • Page 87: Display

    Procedure: 5. Remove bracket from display. 1. Print calibration values from Service Mode. 6. Complete installation by following steps outlined above in reverse order. 2. Turn OFF power to unit. Follow lock-out/tag-out procedures. 7.16 PRINTER 3. Open control panel and remove cables and back cover.

  • Page 88: Paper Roll And Ink Cartridge Replacement Procedure

    7.18 PAPER ROLL AND INK CARTRIDGE 3. Place new paper roll on paper spool. REPLACEMENT PROCEDURE Paper Roll Replacement Procedure: 1. Lift up paper cover to remove old paper roll. 4. Manually feed end of paper roll into printer slot, just behind ink cartridge.
  • Page 89 5. Press PAPER FEED touch pad until paper advances Ink Cartridge Replacement Procedure through printer and ink cartridge, exiting through Change printer ink cartridge (P150828-440) whenever front. type on printouts is light and faded and before printouts become difficult to read. (Frequency of changing depends upon frequency of use.) 1.

  • Page 90: Changing Maxpure™ Filter

    Locate housing of MaxPure Filter. 1E Processor performance has been validated and optimized with components defined by STERIS in the Operator Manual for the SYSTEM 1E Processor. Use of pre-filters that do not meet STERIS's specifications can lead to premature failure of the MaxPure Filter inside the processor.
  • Page 91 20-30 seconds. or printer paper may result in damage to the SYSTEM 1E Processor or create a paper jam. 4. Remove housing cap of filter. • Unscrew housing cap of filter by turning it coun- terclockwise.
  • Page 92 11. Remove absorbent towels. • Dip end of filter in water to wet O-ring. 12. Close control panel. 13. Plug in SYSTEM 1E Liquid Chemical Sterilant Processing System. 14. Press "Change Values" button until message: "MAXPURE FILTER REPLACED?" appears.

  • Page 93: Changing Sterile Air Filter

    HAZARD: Disconnect all utilities to SYSTEM 1E Liquid Chemical Sterilant Processing System before servicing. Do not service the SYSTEM 1E Liquid Chemical Sterilant Processing System unless all utilities have been properly locked out. Always follow OSHA Lockout- Tagout and electrical safety-related work practice standards.

  • Page 94: Changing Pre-Filters Procedure

    7.21 CHANGING PRE–FILTERS PROCEDURE 1. Turn OFF the water supply to the SYSTEM 1E Liquid Chemical Sterilant Processing System. 2. Press red button located on top of pre-filter to exhaust air. 3. Unscrew housing bowl from housing body (counterclockwise). 4. Remove and discard old filter, rinse housing bowl with clear water.

  • Page 95: Ultra Violet (Uv) Water Treatment System

    Shroud Cover and Lamp Socket UV Intensity Sensor Power Supply UV Chamber with Lamp and Quartz Sleeve Figure 7-16. Ultra Violet Water Treatment System 7.22 ULTRA VIOLET (UV) WATER from UV chamber when water in the chamber is not flowing. The UV sensor measures the amount of UV TREATMENT SYSTEM light or intensity at the external sensor.

  • Page 96: Figure 7-17. Aquafine Steriuv5 Control Panel

    The Control Panel Figure 7-17. Aquafine STERIUV5 Control Panel 7-19 764333-675...

  • Page 97: Uv Monitor Replacement

    WARNING–PERSONAL INJURY and /or EQUIPMENT DAMAGE HAZARD: • The UV System is not user serviceable. All installation, maintenance work and service must be carried out by an authorized STERIS O-Rings Service Representative only. Use only STERIS-approved replacement lamps, quartz sleeves and monitors.

  • Page 98: Uv Lamp Replacement

    Quartz Hi-Hat Assembly: Special Tools: Sensor Tool – STERIS part number, 10006361. 1. Use sensor tool to unthread white sensor nipple from UV chamber (see Figure 7-27). Figure 7-22. O-Ring and Quartz Hi-Hat 4. Reinstall components in reverse order. Avoid over tightening the sensor sleeve.

  • Page 99: Figure 7-24. Remove Wire Form

    4. Unlock lamp socket assembly by pinching wire and rotating wire form over the lamp socket as shown in Figure 7-24. Figure 7-24. Remove Wire Form 5. Remove lamp socket by lifting up on socket evenly (see Figure 7-25). Set lamp socket aside carefully. Figure 7-26.

  • Page 100: Figure 7-27. Install New Uv Lamp

    7. Install new UV lamp by sliding into the UV chamber slowly and rotating clockwise into the locked position, as shown in Figure 7-27. Figure 7-27. Install New UV Lamp 8. Install UV chamber lamp socket. • Press socket firmly and evenly onto the lamp pins •...

  • Page 101: Uv Quartz Sleeve Replacement

    7.25 UV QUARTZ SLEEVE REPLACEMENT Special Tools: Quartz Sleeve Removal Tool – STERIS part number 10006364. 1. Unplug UV System from facility GFCI receptacle. 2. Turn off incoming water supply valve to UV System and allow unit to cool for 10 minutes.

  • Page 102: Figure 7-33. Free Quartz Sleeve

    8. Insert Quartz Sleeve Removal Plug/Tool and CAUTION – POSSIBLE EQUIPMENT carefully pry sleeve tool inward (using a large DAMAGE HAZARD: Always use cotton screwdriver) until quartz sleeve is free as shown in gloves when handling quartz sleeve. Do Figure 7-33. not touch quartz sleeve with bare hands.

  • Page 103: Uv Power Supply Fuse Replacement

    7.26 UV POWER SUPPLY FUSE REPLACEMENT The UV water treatment system is equipped with one functioning and one spare 250V, 2 Amp fuse. To replace fuse follow the steps below. 1. Unplug the power cord from the wall receptacle then disconnect power cord from the right side of the power supply.

  • Page 104: Reset Uv Lamp Elapse-Time Meter

    7.27 RESET UV LAMP ELAPSE-TIME METER The elapsed-time meter measures the number of months that the lamp has been operating. The lamp must be replaced after it has been operating for 12 months. After 11 months of operation, the time meter indicator turns yellow.

  • Page 105: Figure 7-41. Remove And Discard Heat Sink

    Figure 7-43. Install Fan Mounting Bracket Figure 7-41. Remove and Discard Heat Sink 5. Re-install sleeve bolt and secure with locking pan- 3. Remove 10-24 x ¾" pan screw from sleeve bolt head screw as shown in Figure 7-44. opposite of the lamp socket. Turn sleeve bolt 90° counter-clockwise and remove from chamber end as shown below.

  • Page 106: Uv Lamp Socket Grounding

    Install Pan-Head Screws Figure 7-45. Install Fan Cover and Secure with Screws 7. This completes the relocation of the fan assembly from a vertically mounted to a horizontally mounted UV chamber configuration. 7.29 UV LAMP SOCKET GROUNDING The lamp socket is grounded to the UV chamber using a 8-32 x ½"...
  • Page 107 Live Document, Historical Table Live Document Figure Number/ Name Manual Development Historical Record Page Number (Front P: Stamp "01/27/11 LIVE DOCUMENT" C: Document Manufacturing Front Cover changes/manual errors and clarifications A: Stamped to show Live Document Date Cover) P: Frequency of 3.1, Replacement of Check Valves CK1, CK2, CK3 and CK11 is Table 4-1 Preventive incorrect.
  • Page 109 ASSEMBLY column is specific for the given assembly Table 1 provides part numbers and figure references or subassembly level. for the most commonly replaced items on a System 1E ® Liquid Chemical Sterilant Processing System. This table WARNING – PERSONAL INJURY AND/OR is for quick reference only.
  • Page 110 Example 1. How To Use IPB Page (Typical) 764333-676...
  • Page 111 System 1E Parts – Quick Reference Guide ........
  • Page 112 Table 1. System 1E Parts – Quick Reference Guide Part Number Description Quantity 10004454 Air Compressor Assembly 10004458 Air Pressure Regulator A1600 Aspirator 200160 Air Manifold Assembly P093915-047 Battery Backed Ram Chip 400047 Bearing, Flanged Brass (Latch Assembly) (Pins 450002)
  • Page 113 Table 1. System 1E Parts – Quick Reference Guide Part Number Description Quantity 200148 Drogue, Large (Including O-Ring And Glyde Ring) 200149 Drogue, Small (Including O-Ring And Glyde Ring) 200732 Drogue, HP, For C1160E Tray A1503 Filter, Sterile Air 200118 Filter Housing Cap, MaxPure™...
  • Page 114 Table 1. System 1E Parts – Quick Reference Guide Part Number Description Quantity 613006 HP Pump Tubing 3/16 Under Trays 200181 HP Trans. Block w/Concentration Probes (100359 Gasket) P755716-468 Kit, Install (2 Pres. Gauges, Ball Valves And Hardware) 10004448 Kit, Installation Assembly...
  • Page 115 Table 1. System 1E Parts – Quick Reference Guide Part Number Description Quantity 450608 O-Ring (Kepner Check Valve Outer) 450609 O-Ring (Small Q.D. Post In Drip Pan) 450610 O-Ring (HP Small Drogue Inside) 450611 O-Ring (Air/Water Valve) 450612 O-Ring (Small Q.D. Post Under Drip Pan)
  • Page 116 Table 1. System 1E Parts – Quick Reference Guide Part Number Description Quantity P093914-003 Printer Header Assembly 200180 Q.D. Air Line (From Bulkhead To Seal) 100038 Q.D. Post, Large (in Drip Pan ) 100503 Q.D. Post, Small (in Drip Pan) 400451 Q.D.
  • Page 117 Table 1. System 1E Parts – Quick Reference Guide Part Number Description Quantity 100459 Tubing Connector (Plastic Conn. In Drip Pan From CK 10) 613000 Tubing 3/8 ID Green For Tray, Also In Unit 613001 Tubing 1/2 ID Green Hose In Unit...
  • Page 118 Table 1. System 1E Parts – Quick Reference Guide Part Number Description Quantity C1222E Directed Flow - Tray Only C1160E Universal Flexible Processing Tray C1392 Incubator (Adjustable 30 - 60 Degrees C) S3033 Thermometer Replacement Kit For Incubator C1390 Vaccustat Clips (Orange Clips for Test Strips) 2/PK...
  • Page 120 FIGURE 1. SYSTEM 1E PIPING SCHEMATIC Chart Name Part No. Description 200173 Bulkhead, Seal 400345 Air Inlet Check Valve 400510 Float Block Drain Check 400510 Float Block Drain Check 400368 Backflow Preventer Check Valve For Incoming Water 400774 Air Manifold Check Valve...
  • Page 121 Figure 2. SYSTEM 1E Complete 764333-676...
  • Page 122 ASPIRATOR (Not Shown) ..............100618 SCREEN, Drain (Under Cup Punch, Not Shown)....... 613006 TUBING, 3/16" (Tubing Under Tray, Not Shown) ....... 10004448 PACKAGE, SYSTEM 1E Installation (Not Shown) ......A1503 • FILTER, Sterile Air................A1564 • FILTER, MaxPure Water ..............091007 091 •...
  • Page 123 Figure 3. Frame Components – Panels 764333-676...
  • Page 124 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY FRAME COMPONENTS – PANELS..........ASSEMBLY, Lid (See Figure 4)............100717 PANEL, Access (1-Relay)..............101740 PANEL, Access (3-Relay)..............WELDMENT, Frame ................136817 139 SHIELD, Cover ................... 450211 WASHER #10 ..................452007 SCREW, Button Head, #10-32 x 1" ............ 400208 BUMPER, Feet ...................
  • Page 125 Eccentric dia. of pin retated away from lid Figure 4. Lid Assembly and Related Components 764333-676...
  • Page 126 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY LID ASSEMBLY AND RELATED COMPONENTS......10004606 * ASSEMBLY, Lid.................. 100601 HINGE....................200055 BRACKET, Gas Cylinder ..............451907 SETSCREW, #8-32 x 1/2" Lg............. 200056 GAS SPRING CYLINDER ..............451000 RING, Retaining.................. 100063 PIN, Clevis ..................
  • Page 127 See Figure 5 (2 of 2) Figure 5. Fluid and Air Components (1 of 2) 764333-676...
  • Page 128 Figure 5. Fluid and Air Components (2 of 2) 764333-676...
  • Page 129 FIG. & PART UNITS PER PART NUMBER ITEM ASSEMBLY FLUID AND AIR COMPONENTS ............ASSEMBLY, Drain Block (See Figure 9)..........100596 GASKET, Drain Block To Heater ............100681 GASKET, Heater Element..............452202 BOLTS, Heater Housing, 5/16-18 x 7/8" ..........450209 LOCKWASHER, 5/16.................
  • Page 130 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY FLUID AND AIR COMPONENTS............HOUSING, MaxPure Filter (See Figure 8).......... 10004454 ASSEMBLY, Air Compressor (COMP) ..........500019 SWITCH, Thermal Cutoff (LS1) ............450612 O-RING, Small ..................A1564 FILTER, MaxPure Water..............400219 VALVE, Anti-siphon Check (CK10).............
  • Page 131 SOL1 SOL4 SOL3 SOL2 NOTE: Schematic desginations provided on this view only. Figure 6. Air Manifold Assembly 764333-676...
  • Page 132 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY 200160 AIR MANIFOLD ASSEMBLY............. 200189 * VALVE, Solenoid (SOL2, SOL3, SOL4) ..........300136 ** ASSEMBLY, Seal Pressure Safety Switch (LS2) ....... 300137 ** ASSEMBLY, Compressor Control Switch (LS5) ......... 400141 CONNECTOR, Male ................400055 PLUG, Hex Head ................
  • Page 133 Figure 7. Float Block Switch Assembly 764333-676...
  • Page 134 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY 200042 FLOAT BLOCK SWITCH ASSEMBLY (LS3) ........451913 SCREW, Socket Head Cap, #8-32 x 1.5" ........... 100222 GASKET, Float ................... 100146 SCREEN, Filter ................... 451908 SCREW, Socket Head Cap, #8-32 x 1.00" ......... 450621 SILICONE, O-Ring................
  • Page 135 14 26 17 15 9 15 Figure 8. Sterile Filter Housing Assembly 764333-676...
  • Page 136 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY 10004459 STERILE FILTER HOUSING ASSEMBLY ........200118 * ASSEMBLY, Filter Housing Cap............400358 ELBOW, 90°..................100612 CONNECTOR, Male ................450608 SILICONE, O-Ring................400368 VALVE, Backflow Preventer Check (CK4).......... 200226 KIT, Kepner Rebuild (CK4) ..............400080 FILTER....................
  • Page 137 Figure 9. Drain Block Assembly 764333-676...
  • Page 138 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY 200655 DRAIN BLOCK ASSEMBLY.............. 452000 SCREW, Hex Head................450201 LOCKWASHER, Split, #10 ..............400696 ASSEMBLY, Drain Check Valve, 6 PSI (CK8)........400140 ELBOW, Male 1/4 Tube Swage Lock, #8-400-9 ......... 400036 SEALANT, Thread Locking, Loctite #59231 ........
  • Page 139 SOL5 SOL7 Drain Hose Fill Hose Figure 10. Water Hoses 764333-676...
  • Page 140 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY WATER HOSES ................. 613000 HOSE, 3/8" I.D. x 25"................613002 HOSE, 7/8" I.D. x 1-1/4"..............613003 HOSE, 1-1/4" I.D. x 1-7/8" ..............613001 HOSE, 1/2" I.D. x 6-1/2"..............613000 HOSE, 3/8" I.D. x 22-1/2"..............613001 HOSE, 1/2"...
  • Page 141 See Figure 7 Float Block To Bulk Head Connector Assembly See Figure 12 FLT2 FLT1 SOL7 SOL5 See Figure 9 Drain Block HTR1 SOL8 CK11 COMP SOL2 CK11 SOL4 SOL3 CP1&2 SOL1 See Figure 8 Sterile Filter Housing Assembly Figure 11. Piping and Components 764333-676...
  • Page 142 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY PIPING AND COMPONENTS ............(Locations represented by schematic designations) 100459 CONNECTOR, Tubing, Modified, (CK10)........... 400219 VALVE, Anti-siphon Check (CK10) (Type A) ........400426 TEE, Male Branch (CK10) (Type B)............ 400427 HOSE, Barb (CK10) (Type G)............. 400267 SILENCER, Air (COMP) (Type D) ............
  • Page 143 Figure 12. Bulkhead Connector Assembly 764333-676...
  • Page 144 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY BULKHEAD CONNECTOR ASSEMBLY........... 200179 ASSEMBLY, Guide Tube..............200180 LINE, Air, Quick Disconnect..............400268 • CONNECTOR, Tube ................ 400268 • FERRULE, Spark................200173 ASSEMBLY, Bulkhead Connector ............613009 TUBE, 3/16" ID x .250" OD ..............10004458 REGULATOR, Air Pressure..............
  • Page 145 To J8 To J2 To J10 To Transducer Figure 13. Control Assembly 764333-676...
  • Page 146 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY CONTROL ASSEMBLY ..............AC OUTPUT HARNESS (See Figure 18)........... DC POWER HARNESS (See Figure 18)..........DC INPUT HARNESS (See Figure 18)..........ANALOG HARNESS (See Figure 18..........TRANSDUCER WIRE HARNESS (See Figure 18) ......INTERFACE BOX ASSEMBLY (See Figure 16).........
  • Page 147 CONTROL BOARD MODIFICATION REQUIRED FOR REPLACEMENT See Note * Ref: J9 Ref: J8 Elevation Top View of Control View Board (Item #10) * MODIFICATION NOTE: Before installing CONTROL BOARD (Item #10) to shield WELDMENT (Item #12), remove R55 and R56 Resistors. These Resistors are not used in this application, and create an interference.
  • Page 148 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY P 10004600 CONTROL ASSEMBLY, DOMESTIC ..........(Not Used) (Not Used) HOUSING, Take-up Motor (See Figure 15)........10004601 HOUSING, Control................10004620 TOUCH PANEL, Domestic ..............755718 203 PROGRAM CHIP SET................ 093915 177 DISPLAY.....................
  • Page 149 Figure 15. Take-Up Motor Components 764333-676...
  • Page 150 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY TAKE-UP MOTOR COMPONENTS........... 10004601 COVER, Take-Up Motor ..............093922 505 ASSEMBLY, Pillow Block ..............093922 485 HINGE, Rear..................093922 478 ASSEMBLY, Magnet Spindle.............. 129376 326 BELT, O-Ring..................093922 486 MOTOR, Gear CCW ................129376 327 PULLEY, Gear Motor ................
  • Page 151 Figure 16. Interface Box Assembly 764333-676...
  • Page 152 093908 039 SCREW, Sems, #6-32 UNC x 3/8" (PCB Board Hold Down) (Not Shown) ..................34 P 129393 148 BLOCK, Terminal, 12-Circuit .............. * Cat #5300AC, Thermasil III – cut material to 2.875" wide x 4.75" long. (Not by STERIS.) 764333-676...
  • Page 153 SSR2 SSR4 SSR3 SSR1 Figure 17. Electrical Components 764333-676...
  • Page 154 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY ELECTRICAL COMPONENTS ............500059 RELAY, Solid State (SSR1, 2, 3, 4) ............ 500206 BREAKER, Circuit, 20A (CB1)............500078 BREAKER, Circuit, 0.5A (CB2)............500066 TRANSFORMER, Isolation..............451802 SCREW, Button Head, #6-32 x 3/8" (Not Shown) ......453001 NUT, KEPS, #6-32................
  • Page 155 Figure 18. Harness/Cable Assemblies (1 of 2) 764333-676...
  • Page 156 Power Supply Line Filter Pump 1 SSR3 SSR2 Heat SSR1 SSR4 Line XMFR CB1 CB2 Filter Temp Pump 2 Pump 2 Limit Switch CB1 CB2 COMP Figure 18. Harness/Cable Assemblies (2 of 2) 764333-676...
  • Page 157 FIG. & PART UNITS PER PART NUMBER ITEM ASSEMBLY HARNESS/CABLE ASSEMBLIES ............ 10004501 CABLE, Internal Monitor Cable ............136817 135 HARNESS, Transducer Wire (P6 to PT1) .......... 10004506 CABLE, Analog (P5A to P5B) ............146665 363 CABLE, DC Input (P4 to P12) ............146665 365 HARNESS, DC Power (P2 to P10 and P11) ........
  • Page 158 See View A Below View A Figure 19. Dual Pre-Filter Assembly 764333-676...
  • Page 159 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY A1563 DUAL PRE-FILTER ASSEMBLY (English) ........100430 COVER (Not Shown) ................10004428 • LABEL, Reversing (English) ............. 100375 • LOGO, Prefilter System ..............10004427 • LABEL, Shock Hazard (English)............(Item # Not Used) A1567 PRE-FILTER, A &...
  • Page 160 To Facility Water Shut-Off Water Hose To UV Chamber Figure 20. Gauge Installation Package 764333-676...
  • Page 161 FIG. & PART UNITS PER DESCRIPTION ITEM NUMBER ASSEMBLY 755716 468 GAUGE INSTALLATION PACKAGE ..........764328 468 GAUGE, Pressure 0-100 psi............... 764328 700 SNUBBER, 1/4" NPT ................029290 091 NIPPLE, 3/4" NPT x 1" Lg..............084323 001 TEE, Reducing, 3/4" x 3/4" 1/4" NPT ..........029314 091 NIPPLE, 3/4"...
  • Page 162 Used with Horizontal Mounting Used with Vertical Mounting Fan Air Flow Figure 21. Ultra Violet Light System 764333-676...
  • Page 163 BOLT, Hex, 1/4-20 X 1/2" ..............10006393 BRACKETS, Mounting, Set, with Screws ........... 10006400 FAN, Cooling ..................10006399 SHROUD, Fan ................... 10006403 BRACKET, Fan Mount ............... 10006360 SENSOR, O-Ring ................* Note: These parts not supplied by STERIS, purchase locally. 764333-676...
  • Page 164 Live Document, Historical Table Live Document Figure Number/ Name Manual Development Historical Record Page Number (Front P: Stamp "12/17/10 LIVE DOCUMENT" C: Document Manufacturing Front Cover changes/manual errors and clarifications A: Stamped to show Live Document Date Cover) P: Description on item 17, p/n 613027, is not correct. 11 Piping and Components C: Error A: The correct description is: Tubing Polyethylene, 1/4"ID x 5/32"OD.
  • Page 165 Reference Drawings Located at the end of this manual (behind the tab Reference Drawings) are the SYSTEM 1E™ Liquid Chemical Sterilant Processing System reference drawings. These drawings are supplied as an aid in understanding unit operation and troubleshooting. See Table 1 for listing and order of drawings.
  • Page 171 67(5,6 7LWOH 3DJH I 67(5,6 $16, ' /IQ 67(5,6 &RUSRUDWLRQ  +HLVOH\ 5RDG 0HQWRU 2+  86$ 7HOHSKRQH    3URMHFW 1DPH   3URMHFW 'HVFULSWLRQ 6<67(0 ((; &RQWURO 'LDJUDPV 0DFKLQH 7\SH /,48,' &+(0,&$/ 67(5,/,=$7,21 6<67(0 /&66 'UDZLQJ 1XPEHU  &...
  • Page 172 67(5,6 7DEOH RI &RQWHQWVI 67(5,6 $16, ' /IQ 7$%/( 2) &217(176 6+((7 7<3( /2&$7,21 '(6&5,37,21 127(6 7LWOH SDJH  FRYHU VKHHW 7,7/( 3$*(  &29(5 6+((7 7DEOH RI FRQWHQWV 7$%/( 2) &217(176 *UDSKLF 5(9,6,21 +,6725< *UDSKLF 127( 6+((7 6FKHPDWLF VLQJOHOLQH 6,1*/( /,1( ',$*5$0 3 , GLDJUDP 0(&+$1,&$/ 6&+(0$7,&...
  • Page 173 67(5,6 5HYLVLRQ +LVWRU\I 67(5,6 $16, ' /IQ 5(9,6,21 +,6725< 5(9,6,21 (&1 180%(5 '$7( '(6&5,37,21 5(9,6(' %< $33529(' %<  ,1,7,$/ 5(/($6( )30RNULV 6(( 3/0  6+((7  $''(' 6+((7  5(9,6(' :,7+ 1(: &%/ 180%(56 $1' 23(5$725 ,17(5)$&( /$<287 5($55$1*(' )30RNULV )30RNULV 83'$7(' 0,6&(//$1(286 &52665()(5(1&(6...
  • Page 174 67(5,6 $16, ' /IQ '5$:,1* 67$1'$5'6 67$1'$5' 127(6 *8,'(/,1(6 )25 '5$:,1* *5283,1*6 %< 7<3( 0(&+$1,&$/ &21752/ /(*(1' $ 352-(&7 0(7+2'2/2*< )25 $ '2&80(17$7,21 3$&.$*( ,6 237,0,=(' :+(1 6(3$5$7(/< 02817('  6833/,(' %< 27+(56 )/8,' 32:(5 352&(66 3 ,' '5$:,1*6 $5( *5283(' %< 7<3( )81&7,21 $1' )250 )25 7+( 6$.( 2) &216,67(1&< 6(3$5$7(/<...
  • Page 175 67(5,6 $16, ' /IQ ( 21/< ( 21/< )520 86(5 6 3527(&7(' )520 86(5 6 3527(&7('  9$&  +=  9$&  += 5()(5 72 63(&,),& &21752/ ',$*5$06 (; 21/< 6833/< 6833/< %< 02'(/ 180%(56 $ 25 $ 9$& )520 86(5 6 3527(&7('  9$&  += 6833/<...
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  • Page 179 67(5,6 $16, ' / /IQ    9$& 9$& &20 9$& ,17(5)$&( %2$5' 6<67(0 $,5  35(6685( &1 &2035(6625 &203 5(/,() 35(6685( 665 62/ 6:,7&+ &1 +,*+ 35(6685( 3803 9$& 35(6685( & &20  +3 3803 & 6($/ 5(/,() 35(6685( 62/  6:,7&+...

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