Caliper Assembly; Caliper Installation - Polaris RANGER XP 900 2013 Manual

CALIPER ASSEMBLY

1. Install new O-rings in the caliper body. Be sure the
grooves are clean and free of residue or brakes may
drag upon assembly.
2. Coat pistons with clean Polaris DOT 4 Brake Fluid.
Install pistons with a twisting motion while pushing
inward. Piston should slide in and out of bore
smoothly, with light resistance.
3. Lubricate the mounting bracket pins with silicone
grease and install the rubber dust seal boots.
4. Compress the mounting bracket and make sure the
dust seal boots are fully seated. Install the brake
pads. Clean the disc and pads with brake parts
cleaner or denatured alcohol to remove any dirt, oil
or grease.
9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.

CALIPER INSTALLATION

1. Install caliper and torque mounting bolts to
specification.
NOTE
If brake disc scraper (A) was removed, be sure to
reinstall it upon caliper installation.
TORQUE
Front Caliper Mounting Bolts:30 ft-lbs (41 Nm)
2. Install brake line and torque the banjo bolt to the
proper torque specification.
BRAKES
9
9.19