Caliper Disassembly - Polaris RZR 800 2013 Manual

Caliper Disassembly

1. Remove both brake pads from the caliper (see
"FRONT BRAKE PADS - Pad Removal").
2. Remove mount bracket assembly and dust boots.
3. Thoroughly clean the caliper before disassembly and
prepare a clean work area for disassembly.
4. Use a commercially available caliper piston pliers to
5. Once the pistons are removed, use a pick to carefully
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
extract the pistons from the caliper.
IMPORTANT: Do not remove the caliper pistons
with a standard pliers. The piston sealing
surfaces will become damaged if a standard
pliers is used.
remove the square O-rings from the caliper. O-rings
should be replaced during caliper service.
BRAKES
9
9.17