Pre-Ride - 50 Hour Maintenance Interval - Polaris RZR 800 2013 Manual

MAINTENANCE

Pre-Ride - 50 Hour Maintenance Interval

Item
■ Steering
▶ Front / Rear Suspension
Tires
▶
Brake Fluid Level
▶
Brake Pedal Travel
Brake Systems
Wheels / Fasteners
Frame Fasteners
▶
Engine Oil Level
E
▶
Air Filter
E
Coolant Level
Head Lamp / Tail Lamp
▶
Air Filter
E
▶
Brake Pad Wear
■
Battery
▶ Engine Breather Filter
(if equipped)
E
▶ Engine Oil Change
(Break-In Period)
E
Front Gearcase Oil
▶
(Demand Drive )
Rear Gearcase Oil
▶
(ATV Angle Drive Fluid)
Transmission - Main
▶
(AGL Gearcase Lubricant)
Transmission - Transfer
▶
(AGL Gearcase Lubricant)
▶
General Lubrication
Shift Linkage
Steering
■
▶ Front / Rear Suspension
■
Throttle Cable / Throttle Pedal
E
Throttle Body Air Intake Ducts /
E
Flange
Cooling System
▶ Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
■ Have an authorized Polaris dealer perform these services.
2.4
Maintenance Interval
(whichever comes first)
Hou-
Calendar
rs
-
Pre-Ride
-
Pre-Ride
- Pre-Ride
- Pre-Ride
-
Pre-Ride
- Pre-Ride
- Pre-Ride
- Pre-Ride
- Pre-Ride
- Pre-Ride
Daily
-
Daily
-
Weekly
-
Monthly
10 H
Monthly
25 H
Monthly
25 H
25 H 1 M
25 H 1 M
25 H 1 M
25 H 1 M
25 H 1 M
50 H 3 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Miles
(KM)
-
-
-
-
Make adjustments as needed.
-
See Pre-Ride Checklist on Page 2.10.
-
-
-
-
Inspect; replace as needed
-
Check level daily, change coolant every 2 years
-
Check operation; apply dielectric grease if replacing
-
- Inspect; replace as needed
100 (160) Inspect periodically
250 (400)
Check terminals; clean; test
250 (400) Inspect; replace if necessary
Perform a break-in oil change after the first 25
250 (400)
hours or one month of operation
250 (400) Initial fluid level inspection; add lubricant if needed
250 (400) Initial fluid level inspection; add lubricant if needed
250 (400) Initial fluid level inspection; add lubricant if needed
250 (400) Initial fluid level inspection; add lubricant if needed
500 (800) Lubricate all fittings, pivots, cables, etc.
500 (800) Inspect, lubricate, adjust
500 (800)
Lubricate
500 (800)
Lubricate
500 (800) Inspect; adjust; lubricate; replace if necessary
500 (800) Inspect ducts for proper sealing / air leaks
Inspect coolant strength seasonally; pressure test
500 (800)
system yearly
Remarks