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DeWalt D25012K Service Manual

DeWalt D25012K Service Manual

Combination hammers
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D25032 to D25263K
Combination Hammers
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Summary of Contents for DeWalt D25012K

  • Page 1 D25032 to D25263K Combination Hammers...
  • Page 2 Project Scope New Offering Existing Offering D25012K D25032K 22mm 2 mode 22mm 2 mode D25013K D25033K 22mm 3 mode 22mm 3 mode D25123K D25133K 26mm 3 mode 26mm 3 mode D25124K D25134K 26mm 3 mode QCC 26mm 3 mode QCC...
  • Page 3 Modular Conception Short Stack Motor Medium Stack Motor Long Stack Motor...
  • Page 4 22 mm OPP Hammer Durable 710 Watt Jam pot short stack motor housing 20 mm Ram 15,5 mm stroke wobble bearing...
  • Page 5 26 mm MPP Hammer durable 800 Watt jam pot medium stack motor housing 20 mm ram 18,9 mm strocke wobble bearing...
  • Page 6 28 mm HPP Hammer durable 900 Watt jam pot long stack motor housing non pumping 22 mm ram beat pice 22,0 mm strocke wobble bearing...
  • Page 7 New Range - Visual Differentiation 28mm 22mm 26mm Plastic rear Rubber grip Rubber grip handle rear handle rear handle Rubber grip Rubber grip side handle side handle Silver panel Side handle light...
  • Page 8 Before repair and service Follow the safety instructions...
  • Page 9 Before attempting any repairs, the following should be observed, Ensure that the correct tool is used and only use good quality hand tools Ensure the work shop is clean and tidy. Always wear protective clothing, Overalls, safety gloves, safety glasses, safety hat/net etc. Check condition of cord and plug.
  • Page 10 ENGLISH GERMAN ITALIAN FRENCH SPANISH PORTUGUESE DUTCH CHECK ÜBERPRÜFEN CONTROLLARE CONTROLER COMPROBAR VERIFIQUE CONTROLEREN ATTENTION ! ACHTUNG ! ATTENZIONE ! ATTENTION ! ATENCION ! ATENÇÃO! ATTENTIE ! TOURNEZ DANS LE GIRAR SENTIDO ANTI- TURN COUNTER DREHEN GEGEN GIRARE IN SENSO SENS INVERSE DES GIRO IZQUIERDA HORARIO...
  • Page 11 ENGLISH GERMAN ITALIAN FRENCH SPANISH PORTUGUESE DUTCH FUNKTIONSTEST PRUEVA DE TESTE DE FUNCTION TEST ESEGUIRE IL TEST TEST FONCTIONNEL FUNCTIETEST DURCHFÜHREN FUNCIONAMIENTO FUNCIONAMENTO LIMPIEZA DE PULIRE L’UTENSILE NETTOYEZ L’OUTIL CLEAN THE TOOL GERÄT REINIGEN LIMPE A FERRAMENTA REINIG HET TOESTEL HERRAMIENTAS SEND THE TOOL ENVIAR LA...
  • Page 12 High Voltage Test High voltage Test has to be carried out...
  • Page 13 Before repair and service Make sure the unit is in a electrical good condition like: - Power cable must be in good condition in order to avoid electrical injuries - High voltage test must be carried out in order to be sure the whole unit is in a electrical safe condition...
  • Page 14 Before repair HIGH VOLTAGE TEST MUST BE DONE VDE 0701 BVG A2 PROTECTION CLASS 2 (double isolation) 3sec 2500V PROTECTION CLASS 1 (earth wire): 3sec 1000V Earth wire examination up to 5 m <=0.3 Ohm per further 5m + 0.1Ohm...
  • Page 15 Before repair and service Check all functions of the unit :  Tool Holder  Mode Selector  Switch (power cable is plugged in)  Switch lock  Front handle  Hammer mechanism  Spindle lock system...
  • Page 16 Before repair: Function Test...
  • Page 17 Before repair Understand the root cause Proper root cause analysis identifies the basic source or origin of your problem. Root cause analysis is a step by step approach that leads to the identification of a fault's first or root cause. Every system, equipment, or component failure happens for a reason.
  • Page 18 Durability of pneumatic hammers heavily depends upon CLEANLIESS during service...
  • Page 19 2015 33-59...
  • Page 21 1;2;3;4 …...
  • Page 22 3x16 Ph1...
  • Page 24 4x39,4 Tx20 4x45 Tx20 4x18 Tx20...
  • Page 26 4x18 Tx20...
  • Page 29 Allen Key 1,5...
  • Page 30 HPP D25263 2015 33-59...
  • Page 31 4x18 Tx20 4x42 Tx20...
  • Page 33 1,5mm...
  • Page 35 4x18 Tx20...
  • Page 36 4x42 Tx20 4x45 Tx20 4x18 Tx20...
  • Page 41 3,8 Tx20...
  • Page 47 4x39,65 Tx20...
  • Page 48 1;2;3;4 …...
  • Page 51 QCC (Quick Change Chuck)
  • Page 59 1;2;3;4 …...
  • Page 64 4x19,4 Tx20...
  • Page 67 1;2;3;4 …...
  • Page 68 4x9,2 Tx20...
  • Page 71 1;2;3;4 …...
  • Page 76 NQCC (Non Quick Change Chuck)
  • Page 77 1;2;3;4 …...
  • Page 80 Remember: the next check will be made by your customer...