Nibe F2040 Installer Manual

Nibe F2040 Installer Manual

Air/water heat pump
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Installer manual
NIBE™ F2040
8, 12, 16 kW
Air/water heat pump
IHB GB 1512-3
231844

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Summary of Contents for Nibe F2040

  • Page 1 Installer manual NIBE™ F2040 8, 12, 16 kW Air/water heat pump IHB GB 1512-3 231844...
  • Page 3: Table Of Contents

    4 Pipe connections 10 Accessories General Pipe coupling heating medium circuit 11 Technical data Docking alternatives Dimensions and setting-out coordinates 5 Electrical connections Sound pressure levels Technical specifications General Electrical circuit diagram Connections Index NIBE™ F2040 Table of Contents |...
  • Page 4: Important Information Safety Information

    1 Important information Serial number Safety information The serial number for F2040 can be found on the side This manual describes installation and service proced- of the foot. ures for implementation by specialists. F2040-8 This appliance can be used by children...
  • Page 5 F2040-16 Serial number Caution Always give the product's serial number when reporting a fault. Country specific information Installer manual This installer manual must be left with the customer. NIBE™ F2040 Chapter 1 | Important information...
  • Page 6 Description Notes Signature Date ✔ System flushed System vented Particle filter Shut-off and drain valve Charge flow set Fuses property Safety breaker Communication cable connected F2040 addressed (only when cascade connection) Miscellaneous Chapter 1 | Important information NIBE™ F2040...
  • Page 7 NIBE Energy Systems France Sarl, Zone industrielle RD 28, Rue du Pou du Ciel, 01600 Reyrieux Tel : 04 74 00 92 92 Fax : 04 74 00 42 00 E-mail: info@nibe.fr www.nibe.fr NIBE Energy Systems Ltd, 3C Broom Business Park, Bridge Way, Chesterfield S41 9QG Tel: 0845 095 1200 Fax: 0845 095 1201 E-mail: info@nibe.co.uk www.nibe.co.uk...
  • Page 8: Delivery And Handling

    Care must be exercised so that the heat pump is not ■ scratched during installation. Min. 300 mm min 300 mm Cirka 1 m Cirka 1 m Do not place F2040 directly on the lawn or other non solid surface. Chapter 2 | Delivery and handling NIBE™ F2040...
  • Page 9 The section of the pipe that can be affected by frost ■ must be heated by the heating cable to prevent freezing. Route the pipe downward from F2040. ■ The outlet of the condensation water pipe must be ■ Water seal...
  • Page 10: Supplied Components

    The condensation water pipe must have a water seal to prevent air circulation in the pipe. Ø40* Installation area The distance between F2040 and the house wall must be at least 150 mm. Clearance in front of F2040 should be at least one metre. Free Fritt space...
  • Page 11: Removing The Covers

    F2040-16 Removing the covers F2040-8 F2040-12 Removing the front panel F2040-8 NIBE™ F2040 Chapter 2 | Delivery and handling...
  • Page 12: Removing The Side Panel

    F2040-12 Removing the side panel F2040-12 F2040-16 F2040-16 Chapter 2 | Delivery and handling NIBE™ F2040...
  • Page 13: The Heat Pump Design General

    3 The heat pump design General F2040-8 PWB2 BT14 Tho-D PWB3 PWB1 AA23 BT12 63H1 FM01 BT17 Tho-S BT15 QM35 QM36 EB11 EB10 GQ10 BT28 Tho-A BT16 Tho-R2 Tho-R1 NIBE™ F2040 Chapter 3 | The heat pump design...
  • Page 14 F2040-12 PWB3 PWB1 PWB2 AA23 FM01 63H1 BT12 BT14 Tho-D BT17 Tho-S BT15 EB11 EB10 GQ10 QM35 QM36 BT28 Tho-A BT16 Tho-R1 Tho-R2 Chapter 3 | The heat pump design NIBE™ F2040...
  • Page 15 F2040-16 PWB2 PWB3 PWB1 FM01 63H1 QM35 QM36 AA23 BT17 Tho-S FM02 BT12 BT15 EB11 GQ10 EB10 BT14 Tho-D NIBE™ F2040 Chapter 3 | The heat pump design...
  • Page 16 BT28 Tho-A BT16 Tho-R1 Tho-R2 Chapter 3 | The heat pump design NIBE™ F2040...
  • Page 17 Component list F2040-8 , -12 , -16 QN3 (SM1) Expansion valve, cooling QN1 (SM2) Expansion valve, heating Pipe connections Evaporator (air coil, copper pipe with alu- QM35 Service valve, liquid side minium flange) QM36 Service valve, gas side Condenser (ACH 30, copper/stainless steel)
  • Page 18: Electrical Connection

    Terminal block, incoming supply and com- munication with board AA23 Designations in component locations according to standard IEC 81346-1 and 81346-2. Designations PWB2 within brackets according to the supplier's standard. PWB1 PWB3 Chapter 3 | The heat pump design NIBE™ F2040...
  • Page 19 Främre el F2040-12 PWB3 PWB1 EB11 EB10 AA23-X100 AA23 AA23-S3 AA23-X4 AA23-F3 FM01 Bakre el AA23-X1 Diode module AF module Bakre el Reactor Capacitor PWB2 NIBE™ F2040 Chapter 3 | The heat pump design...
  • Page 20 Främre el F2040-16 PWB3 PWB1 AA23-X100 AA23 AA23-S3 AA23-X4 EB11 EB10 FM01 FM02 AA23-X1 AA23-F3 Bakre el Diode module PWB2 AF module Reactor Capacitor Bakre el PWB2 Chapter 3 | The heat pump design NIBE™ F2040...
  • Page 21: Pipe Connections General

    16 kW F2040-16 current norms and directives. F2040 can only operate up to a return temperature of about 55 °C and an outgoing temperature of about 58 °C from the heat pump. F2040 is not equipped with external shut off valves on the water side;...
  • Page 22 F2040-8 Heat insulation Heat insulation F2040-16 F2040-12 Chapter 4 | Pipe connections NIBE™ F2040...
  • Page 23: Docking Alternatives

    Docking alternatives F2040 can be installed in several different ways. The requisite safety equipment must be installed in accord- ance with current regulations for all docked options. See www.nibe.eu for more docking options. Connecting accessories Instructions for connecting accessories are in the install- ation instructions provided for the respective accessory.
  • Page 24: Electrical Connections

    "C" (compressor operation). For AA23-X4 MCB size see "Technical Specifications". F2040 does not include a circuit breaker on the in- ■ coming power supply. The heat pump’s supply cable (W1) must be connected to a circuit-breaker with at least a 3 mm breaking gap.
  • Page 25 Främre el Främre el F2040-12 F2040-16 PWB3 PWB1 PWB3 PWB1 AA23-S3 AA23 AA23-X4 AA23-S3 AA23 FM01 AA23-X1 AA23-F3 Bakre el AA23-X4 FM01 Bakre el AA23-X1 AA23-F3 Bakre el Bakre el PWB2 PWB2 NIBE™ F2040 Chapter 5 | Electrical connections...
  • Page 26: Connections

    To prevent interference, unscreened commu- nication and/or sensor to external connections cables must not be laid closer than 20 cm to high voltage cables when cable routing. Power connection F2040-8 Power connection Incoming supply Chapter 5 | Electrical connections NIBE™ F2040...
  • Page 27 F2040-12 Power connection Incoming supply NIBE™ F2040 Chapter 5 | Electrical connections...
  • Page 28 (EB14) is connected via cable grommet UB3, see Extern- al heating cable KVR 10 (Accessory) on page 28. List of components Cable grommet, cascade connection Cable grommet, communication Cable grommet, heating cable (EB14) Cable, incoming supply Chapter 5 | Electrical connections NIBE™ F2040...
  • Page 29 Secure the communication cable (W2) here using two cable ties. Bakre el Främre el F2040-12 Secure the communication cable (W2) here using two cable ties. Bakre el NIBE™ F2040 Chapter 5 | Electrical connections...
  • Page 30 External heating cable KVR 10 (Accessory) Cable routing The following images show recommended cable rout- F2040 is equipped with a plinth for external heating ing from the distribution box to the condensation water cable EB14 not supplied). The connection is fused with pipe.
  • Page 31 The communication address is selected for F2040 to Heating cable (EB14) the control module on the communication board (AA23-S3). Default has F2040 address 1. In a cascade F2040-16 connection all F2040 must have a unique address. The address is coded in binary.
  • Page 32: Commissioning And Adjusting Preparations

    QM20 Compressor heater F2040 is equipped with a compressor heater that heats the compressor before start-up and when the com- pressor is cold. NOTE The compressor heater must have been con- nected for 6 –...
  • Page 33: Start-Up And Inspection

    This is done by switching on the control voltage and disconnecting the communication cable. AA23-S3 2. F2040 must be addressed if it is to have another address than 1. See chapter Addressing via cascade connection, on page 29. AA23-X4 3.
  • Page 34: Readjusting, Heating Medium Side

    When the system is stable (correct pressure and all air elimin- ated) the automatic heating control system can be set as required. Chapter 6 | Commissioning and adjusting NIBE™ F2040...
  • Page 35: Adjustment, Charge Flow

    Instructions for adjusting hot water charging are in the installation manual for the respective indoor section. See page 42 for the list of the indoor sections and ac- cessories that can be used with F2040. NIBE™ F2040 Chapter 6 |...
  • Page 36: Control

    Setting range -20 – -2 °C Factory setting -20 °C blockFreq 1 Select a frequency range within which the heat pump may work here. blockFreq 2 Select a frequency range within which the heat pump may work here. Chapter 7 | Control NIBE™ F2040...
  • Page 37: Disturbances In Comfort Troubleshooting

    F2040 communicates all alarms to the indoor module. only be carried out by, or under the supervision of, a qualified installation engineer. Ensure that the F2040 is connected to the power ■ source. Check the indoor module. See section "Disturbances ■...
  • Page 38 Sensor placement Connection to card (PWB1) F2040-8 EB10 EB11 63H1 FM01 PWB1 F2040-12 /F2040-16 Sensors etc. BE1 (CT) Current sensor 63H1 BP1 (63H1) High pressure pressostat BP2 (LPT) Low pressure transmitter Pressure sensor, condenser EB11 Temperature sensor, heating medium return line...
  • Page 39 Connection to card (AA23) BT15 BT12 AA23-S3 Sensor placement in F2040 Defrost/Cooling Defrost/Cooling Defrost/Cooling Defrost/Cooling NIBE™ F2040 Chapter 8 | Disturbances in comfort...
  • Page 40 Data for temperature sensor in F2040 Data for return line temperature sensor (BT3), condensor supply (BT12) and fluid pipe (BT15) Tho-D Temperature Resistance Voltage (VDC) (kΩ) (°C) (kOhm) 351.0 3.256 251.6 3.240 182.5 3.218 133.8 3.189 99.22 3.150 74.32 3.105 56.20...
  • Page 41: Alarm List

    Sensor does not work (see section "Disturbances in comfort") ■ Defective control board AA23 in F2040 ■ Sensor fault BT15 Sensor fault, Sensor fluid pipe in F2040 Open circuit or short circuit on sensor (BT15). input ■ Sensor does not work (see section "Disturbances in comfort")
  • Page 42 Alarm Alarm text on the dis- Description May be due to play ■ Fan alarm Deviations in the fan speed in F2040. The fan cannot rotate freely ■ Defective control board in F2040 ■ Defective fan motor ■ Control board in F2040 dirty ■...
  • Page 43 Sensor does not work (see section "Disturbances in comfort") ■ Defective control board in F2040 ■ Sensor fault Tho-D Sensor fault, hot gas in F2040 (Tho-D). Open circuit or short circuit on sensor input ■ Sensor does not work (see section "Disturbances in comfort") ■...
  • Page 44: Accessories

    Ground stand Enamel Part no. 088 700 Ground stand F2040-8 VPA 450/300 Part no. 015 295 Water heater with double-jacketed vessel. Ground stand F2040-12 /-16 Copper Part no. 088 660 Part no. 015 268 Enamel Part no. 088 670 Indoor module...
  • Page 45: Technical Data

    Dimensions and setting-out coordinates F2040-8 F2040 Adjustable 40-50 1035 Ø40* * Accessory KVR 10 is required. F2040-12 Adjustable 40-50 1075 1145 Ø40* * Accessory KVR 10 is required. Fritt utrymme bakom NIBE™ F2040 Chapter 11 | Technical data 600 mm...
  • Page 46 * Accessory KVR 10 is required. Free space behind Fritt utrymme bakom 600 mm Minimum free Free space in Minimum free Min. distance when using Min. avstånd space front space several F2040 vid användning av flera F2040 Chapter 11 | Technical data NIBE™ F2040...
  • Page 47: Sound Pressure Levels

    F2040 is usually placed next to a house wall, which gives a directed sound distribution that should be F2040 adjusts the fan speed depending on the ambient considered.
  • Page 48: Technical Specifications

    Min volume, climate system, under floor cooling Max flow, climate system 0.38 0.57 0.79 Min flow, climate system, at 100% circulation 0.19 0.29 0.39 pump speed (defrosting flow) Min flow, heating 0.12 0.15 0.25 Chapter 11 | Technical data NIBE™ F2040...
  • Page 49 Height with stand 895 (+50/-0) 995 (+50/-0) 1450 (+50/-0) Weight (excl. packaging) Miscellaneous Enclosure class IP 24 Colour dark grey Part No. 064 109 064 092 064 108 Specified output is limited with lower fusing. NIBE™ F2040 Chapter 11 | Technical data...
  • Page 50 Vattentemperatur Working range, compressor operation - heating (°C) F2040-8 , -12 , -16 Vattentemperatur Water temperature (°C) °C Framledning Supply temperature Return temp Returledning Framledning Returledning Utomhustemperatur (°C) Outdoor air temperature °C Utomhustemperatur (°C) During shorter time it is allowed to have lower working temperatures on the water side, e.g. during start up.
  • Page 51 Output and COP at different supply temperatures F2040-8 Max avgiven e ekt F2040-8 Max specified output F2040-8 12,00 10,00 8,00 6,00 4,00 2,00 0,00 T out Outdoor temperature COP F2040-8 COP F2040-8 5,00 4,00 3,00 2,00 1,00 0,00 T out Outdoor temperature NIBE™...
  • Page 52 F2040-12 Max avgiven e ekt F2040-12 Max specified output F2040-12 16,00 14,00 12,00 10,00 8,00 6,00 4,00 2,00 0,00 T out Outdoor temperature COP F2040-12 COP F2040-12 6,00 5,00 4,00 3,00 2,00 1,00 0,00 T out Outdoor temperature Chapter 11 | Technical data NIBE™...
  • Page 53 F2040-16 Max avgiven e ekt F2040-16 Max specified output F2040-16 25,00 20,00 15,00 10,00 5,00 0,00 T out Outdoor temperature COP F2040-16 COP F2040-16 6,00 5,00 4,00 3,00 2,00 1,00 0,00 T out Outdoor temperature NIBE™ F2040 Chapter 11 |...
  • Page 54 Output with lower fuse rating than recommended F2040-12 /16 Specified output F2040-12 Avgiven e ekt F2040-12 vid avsäkring 16A fusing 16A 16,00 14,00 12,00 10,00 8,00 6,00 4,00 2,00 0,00 Outdoor temperature T ute Specified output F2040-12 Avgiven e ekt F2040-12 vid avsäkring 20A...
  • Page 55: Electrical Circuit Diagram

    Electrical circuit diagram F2040-8 NIBE™ F2040 Chapter 11 | Technical data...
  • Page 56 Chapter 11 | Technical data NIBE™ F2040...
  • Page 57 F2040-12 NIBE™ F2040 Chapter 11 | Technical data...
  • Page 58 Chapter 11 | Technical data NIBE™ F2040...
  • Page 59 F2040-16 NIBE™ F2040 Chapter 11 | Technical data...
  • Page 60 Chapter 11 | Technical data NIBE™ F2040...
  • Page 61: Index

    Electrical components, 16 External heating cable (KVR 10), 28 Electrical connection, 16 List of components, 11 Filling and venting the heating medium system, 30 Transport and storage, 6 Troubleshooting, 35 Sensor placement, 36 NIBE™ F2040 Chapter 12 | Item register...
  • Page 64 NIBE AB Sweden Hannabadsvägen 5 Box 14 SE-285 21 Markaryd info@nibe.se www.nibe.eu 231844...

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