Nibe F2040 Series Installer Manual
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Nibe F2040 Series Installer Manual

Air/water heat pump uk 1x230v
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IHB EN 1826-7
231846
Air/water heat pump
NIBE F2040
INSTALLER MANUAL
6, 8, 12, 16 – UK 1x230V

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  • Page 1 IHB EN 1826-7 INSTALLER MANUAL 231846 Air/water heat pump NIBE F2040 6, 8, 12, 16 – UK 1x230V...

  • Page 3: Table Of Contents

    Capacity and COP Pipe coupling heating medium circuit Output with lower fuse rating than recommen- Pressure drop diagram Pipe connections flex hose Energy labelling Docking alternatives Electrical circuit diagram 5 Electrical connections Item register General Connections NIBE F2040 Table of Contents...

  • Page 4: Important Information

    The serial number for F2040 can be found on the side without supervision. of the foot. Rights to make any design or technical modifications are reserved. ©NIBE 2018. Symbols NOTE This symbol indicates danger to person or ma- chine .

  • Page 5: Recovery

    Environmental information The equipment contains R410A, a fluorinated green- house gas with a GWP value (Global Warming Potential) of 2088. Do not release R410A into the atmosphere. NIBE F2040 Chapter 1 | Important information...

  • Page 6: Country Specific Information

    Scheme. Visit www.centralheat- ing.co.uk for information. Warranty and insurance information Thank you for installing a new NIBE heat pump in your home. NIBE heat pumps are manufactured in Sweden to the very highest standard so we are pleased to offer our customers a comprehensive guarantee.

  • Page 7: Inspection Of The Installation

    F2040 addressed (only when cascade connection) Connections Main voltage Phase voltage When installing F2040-6, check that the software version of the indoor mod- ule/control module is at least v8320. Miscellaneous Warranty Benchmark checklist NIBE F2040 Chapter 1 | Important information...

  • Page 8: Compatible Indoor Modules (Vvm) And Control Modules (Smo)

    Indoor modules Control modules SMO 20 VVM 320 Stainless steel, 1x230 V Control module Part no. 067 224 With T&P valve Part no. 069 112 SMO 40 Control module Part no. 067 225 Chapter 1 | Important information NIBE F2040...

  • Page 9: Delivery And Handling

    If there is a risk of snow slip from roof, a protective roof or cover must be erected to protect the heat pump, • Care must be exercised so that the heat pump is not pipes and wiring. scratched during installation. NIBE F2040 Chapter 2 | Delivery and handling...

  • Page 10: Installation Area

    • Use a water trap for installations where air circulation may occur in the condensation water pipe. • The insulation must seal against the bottom of the condensation water trough. Chapter 2 | Delivery and handling NIBE F2040...

  • Page 11: Supplied Components

    Route the pipe downward from F2040. The condensation water pipe must have a water seal to prevent air circulation in the pipe. KVR 10 spliced as illustrated. Pipe routing inside house not included. NIBE F2040 Chapter 2 | Delivery and handling...

  • Page 12: Removing The Covers

    F2040-12 Removing the covers F2040-6 F2040-16 F2040-8 Chapter 2 | Delivery and handling NIBE F2040...

  • Page 13: Removing The Front Panel

    F2040-12 Removing the front panel F2040-6 F2040-16 F2040-8 NIBE F2040 Chapter 2 | Delivery and handling...

  • Page 14: Removing The Side Panel

    Removing the side panel F2040-12 F2040-16 Chapter 2 | Delivery and handling NIBE F2040...

  • Page 15: The Heat Pump Design

    3 The heat pump design General F2040-6 PWB1 AA23 BT12 FM01 BT15 QM36 QM37 EB11 GQ10 EB10 NIBE F2040 Chapter 3 | The heat pump design...
  • Page 16 BT28 Tho-A BT16 Tho-R1 BT16 Tho-R1 Chapter 3 | The heat pump design NIBE F2040...
  • Page 17 BT14 Tho-D BT12 BT15 QM36 QM37 GQ10 BT28 EB10 Tho-A NIBE F2040 Chapter 3 | The heat pump design...
  • Page 18 F2040-8 PWB2 BT14 Tho-D PWB3 PWB1 AA23 BT12 63H1 FM01 BT17 Tho-S BT15 QM36 QM37 EB11 EB10 GQ10 BT28 Tho-A BT16 Tho-R2 Tho-R1 Chapter 3 | The heat pump design NIBE F2040...
  • Page 19 F2040-12 PWB3 PWB1 PWB2 AA23 FM01 63H1 BT12 BT14 Tho-D BT17 Tho-S BT15 EB11 GQ10 EB10 QM36 QM37 BT28 Tho-A BT16 Tho-R1 Tho-R2 NIBE F2040 Chapter 3 | The heat pump design...
  • Page 20 F2040-16 PWB2 PWB3 PWB1 FM01 63H1 QM36 QM37 AA23 BT17 Tho-S FM02 BT12 BT15 EB11 GQ10 BT14 EB10 Tho-D Chapter 3 | The heat pump design NIBE F2040...
  • Page 21 BT28 Tho-A BT16 Tho-R1 Tho-R2 NIBE F2040 Chapter 3 | The heat pump design...
  • Page 22 QN1 (SM2) Expansion valve, heating Evaporator (copper pipe with aluminium flange) Condenser Drying filter Designations in component locations according to standard IEC 81346-2. Designations within brackets according to the supplier’s standard. Chapter 3 | The heat pump design NIBE F2040...

  • Page 23: Electrical Connection

    F2040-8 Electrical connection AA23-X100 AA23 F2040-6 AA23-X100 AA23 AA23-S3 AA23-S3 AA23-X4 AA23-X4 AA23-F3 AA23-X1 AA23-F3 AA23-X1 PWB2 PWB1 PWB2 PWB1 PWB3 PWB3 NIBE F2040 Chapter 3 | The heat pump design...
  • Page 24 Främre el F2040-12 PWB3 PWB1 EB11 EB10 AA23-X100 AA23 AA23-S3 AA23-X4 AA23-F3 FM01 Bakre el AA23-X1 Diode module AF module Bakre el Reactor Capacitor PWB2 Chapter 3 | The heat pump design NIBE F2040...
  • Page 25 Främre el F2040-16 PWB3 PWB1 AA23-X100 AA23 AA23-S3 AA23-X4 EB11 EB10 FM01 FM02 AA23-X1 AA23-F3 Bakre el Diode module PWB2 AF module Reactor Capacitor Bakre el PWB2 NIBE F2040 Chapter 3 | The heat pump design...
  • Page 26 EMC filter for incoming supply Terminal block, incoming supply and communic- ation with board AA23 Designations in component locations according to standard IEC 81346-2. Designations within brackets according to the supplier’s standard. Chapter 3 | The heat pump design NIBE F2040...

  • Page 27: Pipe Connections

    If free flow cannot through. be ensured, it is recommended that a buffer tank (NIBE Even if the heat pump is to be installed in a new system, UKV) is installed.

  • Page 28: Pressure Drop Diagram

    Pressure drop diagram F2040 Pressure drop Tryckfall Pressure drop (kPa) (kPa) (kPa) 8,12 6,16 Heat insulation Flöde Flow (l/s) Pipe connections flex hose Chapter 4 | Pipe connections NIBE F2040...

  • Page 29: Docking Alternatives

    The safety equipment must be installed in accordance with current regulations for all docking options. See www.nibe.co.uk for more docking options. CONNECTING ACCESSORIES Instructions for connecting accessories are in the install- ation instructions provided for the respective accessory.

  • Page 30: Electrical Connections

    NOTE cian. If the supply cable is damaged, only NIBE, its • If a miniature circuit-breaker is used, this must have service representative or similar authorised motor characteristic “C” (compressor operation). For person may replace it to prevent any danger MCB size, see “Technical specifications”.
  • Page 31 F2040-6 F2040-8 AA23-X100 AA23-X100 AA23 AA23 AA23-S3 AA23-X4 AA23-S3 AA23-X4 AA23-F3 AA23-F3 AA23-X1 AA23-X1 PWB2 PWB1 PWB2 PWB1 PWB3 PWB3 NIBE F2040 Chapter |...
  • Page 32 Främre el Främre el F2040-12 F2040-16 PWB3 PWB1 PWB3 PWB1 AA23-S3 AA23 AA23-X4 AA23-S3 AA23 FM01 AA23-X1 AA23-F3 Bakre el AA23-X4 FM01 AA23-X1 AA23-F3 Bakre el Bakre el Bakre el PWB2 PWB2 Chapter | NIBE F2040...

  • Page 33: Connections

    Connections NOTE To prevent interference, unscreened commu- nication and/or sensor to external connections cables must not be laid closer than 20 cm to high voltage cables when cable routing. POWER CONNECTION F2040-6 Power connection Incoming supply NIBE F2040 Chapter |...

  • Page 34: Nibe F2040

    F2040-8 Power connection Incoming supply F2040-12 Power connection Incoming supply Chapter | NIBE F2040...

  • Page 35: Nibe F2040

    (EB14) is connected via cable grommet UB3, see Extern- al heating cable KVR 10 (Accessory) on page 37. LIST OF COMPONENTS Cable grommet, cascade connection Cable grommet, communication Cable grommet, heating cable (EB14) Cable, incoming supply NIBE F2040 Chapter |...

  • Page 36: Nibe F2040

    F2040-6 F2040-8 Cables for communication (W2) are routed through ferrite beads/EMI filters. Främre el F2040-12 Secure the communication cable (W2) here using two cable ties. Bakre el Chapter | NIBE F2040...

  • Page 37: Nibe F2040

    X1:4–6 according to following image: External F2040 AA23 External heat cable EB14 NOTE The pipe must be able to withstand the heat from the heating cable. To ensure this function the accessory KVR 10 should be used. NIBE F2040 Chapter |...

  • Page 38: Nibe F2040

    Heating cable (EB14) ties. F2040-8 Secure the heating cable (EB14) here using two cable ties. Heating cable (EB14) AMBIENT TEMPERATURE SENSOR Heating cable (EB14) An ambient temperature sensor BT28 (Tho-A) is located on the rear of F2040. Chapter | NIBE F2040...

  • Page 39: Nibe F2040

    COMMUNICATION INDOOR MODULE F2040 can communicate with NIBE indoor modules, by connecting the indoor module to the terminal block X4:1–3 according to the following image: F2040 External F2040 Innemodul NOTE When installing F2040-6, the NIBE indoor module must have the correct software ver- sion.

  • Page 40: Nibe F2040

    (SMO 20), by connecting to the terminal block in NOTE SMO 20, X2-19(A), -20 (B), -21 (GND), according to the following image: When installing F2040-6, the NIBE control module must have the correct software ver- F2040 F2040 sion. Please ensure that the control module, in this case, has at least software version v8320.

  • Page 41: Nibe F2040

    F2040 (one or more) can communicate with the control module (SMO 40), by connecting to the terminal block in SMO 40, AA5:X4-1(A), -2 (B), -3 (GND), according to the following image: F2040 F2040 F2040 F2040 AA23-X4 AA23-X4 Control module SMO 40 AA5-X4 NIBE F2040 Chapter |...

  • Page 42: Nibe F2040

    F2040 to the control mod- ule. The default address for F2040 is 1. In a cascade connection, all F2040 must have a unique address. The address is coded in binary. Address S3:1 S3:2 S3:3 Chapter | NIBE F2040...

  • Page 43: Commissioning And Adjusting

    The heating medium system is filled with water to the required pressure. Vent the system using the venting nipple (QM20) on the enclosed flexible hose and possibly the circu- lation pump. QM20 NIBE F2040 Chapter 6 | Commissioning and adjusting...

  • Page 44: Start-Up And Inspection

    Silent mode should only be scheduled period- AA23-X4 ically because the maximum output is limited to approx. the nominal values. Caution Do not start any electrical work until at least two minutes after cutting the power. Chapter 6 | Commissioning and adjusting NIBE F2040...

  • Page 45: Readjusting, Heating Medium Side

    Instructions for adjusting hot water charging are in the Installer Manual for the relevant indoor module. See page for the list of the indoor units and accessories that can be connected to F2040. NIBE F2040 Chapter 6 | Commissioning and adjusting...

  • Page 46: Control

    Setting range -20 – -2 °C Factory setting -20 °C blockFreq 1 Select a frequency range within which the heat pump may work here. blockFreq 2 Select a frequency range within which the heat pump may work here. Chapter 7 | Control NIBE F2040...

  • Page 47: Servicing And Maintenance

    8 Servicing and maintenance Important Heating System Inspect start and stop temperatures. Correct if re- The NIBE heat pump requires minimal maintenance but quired. to ensure the continued efficient running of your heat pump and guarantee in the warranty period it is recom- Inspect heat curve (SMO &...

  • Page 48: Disturbances In Comfort

    • That the heat pump is running or that the supply cable to F2040 is connected. • Group and main fuses of the accommodation. • The property's earth circuit breaker. • The heat pump’s fuse (F). Chapter 9 | Disturbances in comfort NIBE F2040...
  • Page 49 • Incorrect settings in indoor module or control module. – See the manual for the indoor module or control module. LARGE AMOUNT OF WATER BELOW F2040 Check that the water drainage via the condensation pipe (KVR 10) is working. NIBE F2040 Chapter 9 | Disturbances in comfort...
  • Page 50 Condenser GQ1 (FM01) GQ10 (CM) Compressor Drying filter QN1 (EEV) Expansion valve QN1 (SM2) Expansion valve, heating QN2 (20S) 4-way valve QN3 (SM1) Expansion valve, cooling Tho-R2 Temperature sensor, heat exchanger, 2 Chapter 9 | Disturbances in comfort NIBE F2040...
  • Page 51 Connection to board (PWB1) F2040-6 EB11 FM01 BT16 BT14 BT28 Tho-R1 Tho-D Tho-A F2040-8 EB10 EB11 63H1 FM01 PWB1 NIBE F2040 Chapter 9 | Disturbances in comfort...
  • Page 52 F2040-12 /F2040-16 63H1 EB11 EB10 FM01 Tho-R2 BT16 BT14 BT17 BT28 Tho-R1 Tho-D Tho-S Tho-A Connection to board (AA23) BT15 BT12 AA23-S3 Chapter 9 | Disturbances in comfort NIBE F2040...
  • Page 53 Sensor placement in F2040 Outdoor moduleF2040-6 Incoming supply Defrost/Cooling Outdoor moduleF2040-8, -12 Incoming supply Defrost/Cooling Outdoor moduleF2040-16 Incoming supply Defrost/Cooling Defrost/Cooling NIBE F2040 Chapter 9 | Disturbances in comfort...
  • Page 54 (°C) Tho-A, R Tho-S, Tho-R1, Tho-R2 Resistance Resitans (kΩ) (kΩ) Resistance Resitans (kΩ) (kΩ) Temperature Temperatur (°C) (°C) Temperature Temperatur (°C) (°C) BT28 (Tho-A) Resistance Resitans (kΩ) (kΩ) Temperature Temperatur (°C) (°C) Chapter 9 | Disturbances in comfort NIBE F2040...
  • Page 55 10.00 2.245 8.045 2.083 6.514 1.916 5.306 1.752 4.348 1.587 3.583 1.426 2.968 1.278 2.467 1.136 2.068 1.007 1.739 0.891 1.469 0.785 1.246 0.691 1.061 0.607 0.908 0.533 0.779 0.469 0.672 0.414 NIBE F2040 Chapter 9 | Disturbances in comfort...

  • Page 56: 10 Alarm List

    • Defective low pressure sensor • Defective control board in F2040 • Open circuit or short circuit on input for suction gas sensor (Tho-S) • Defective suction gas sensor (Tho-S) Chapter 10 | Alarm list NIBE F2040...
  • Page 57 Inverter error Failed start for compressor • Defective circuit board for inverter in F2040 • Defective control board in F2040 • Compressor fault Inverter error Overcurrent, Inverter A/F module • Sudden power failure NIBE F2040 Chapter 10 | Alarm list...
  • Page 58 Sensor fault, Sensor high pressure heat- Open circuit or short circuit on sensor input ing/low pressure cooling in F2040 (BP4). Sensor does not work (see section "Disturb- ances in comfort") Defective control board AA23 in F2040 Chapter 10 | Alarm list NIBE F2040...

  • Page 59: Accessories

    Art. no G1110002 KVR 10-60 F2040 / HBS05 6 metres Megacoil, 300 litre Art. no G1110003 Part no. 067 618 Megacoil, Solar 200 litre Art. no G1110004 Megacoil, Solar 300 litre Art. no G1110005 NIBE F2040 Chapter 11 | Accessories...

  • Page 60: 12 Technical Data

    12 Technical data Dimensions and setting-out coordinates F2040-6 Adjustable 40-50 * Accessory KVR 10 is required. Chapter 12 | Technical data NIBE F2040...
  • Page 61 F2040-8 F2040 Adjustable 40-50 1035 Ø40* * Accessory KVR 10 is required. NIBE F2040 Chapter 12 | Technical data...
  • Page 62 F2040-12 Adjustable 40-50 1075 1145 Ø40* * Accessory KVR 10 is required. Fritt utrymme bakom 600 mm Min. avstånd vid användning av flera F2040 Chapter 12 | Technical data NIBE F2040...
  • Page 63 Free space behind Fritt utrymme bakom 600 mm Free space in Minimum free Minimum free Min. distance when using Min. avstånd front space space several F2040 vid användning av flera F2040 1000 mm NIBE F2040 Chapter 12 | Technical data...

  • Page 64: Sound Pressure Levels

    Sound pressure level at 2 m free standing.* dB(A) Sound pressure level at 6 m free standing.* dB(A) 26.5 30.5 33.5 37.5 Sound pressure level at 10 m free standing.* dB(A) * Free space. Chapter 12 | Technical data NIBE F2040...

  • Page 65: Technical Specifications

    Depth Height with stand 791 (+50/-0) 895 (+50/-0) 995 (+50/-0) 1450 (+50/-0) Weight (excl. packaging) Miscellaneous Part No. 064 206 064 109 064 092 064 108 Specified output is limited with lower fusing. NIBE F2040 Chapter 12 | Technical data...
  • Page 66 The reported efficiency of the package also takes the controller into account. If an external supplementary boiler or solar heating is added to the package, the overall efficiency of the package should be recalculated. Chapter 12 | Technical data NIBE F2040...

  • Page 67: Working Area

    Compressor operation – cooling Vattentemperatur Water temperature Vattentemperatur (°C) (°C) (°C) Flow pipe Outdoor temperature Utomhustemperatur Framledning Utomhustemperatur Framledning Return pipe (°C) (°C) Returledning (°C) Returledning NIBE F2040 Chapter 12 | Technical data...

  • Page 68: Capacity And Cop

    55°C 4,00 COP F2040-6 3,00 4,00 2,00 3,50 1,00 3,00 2,50 0,00 2,00 Utomhustemperatur 35°C Outdoor temperature 1,50 (°C) 45°C (°C) 1,00 55°C 0,50 0,00 Utomhustemperatur 35°C Outdoor temperature (°C) 45°C (°C) 55°C Chapter 12 | Technical data NIBE F2040...
  • Page 69 COP F2040-12 COP F2040-16 6,00 6,00 5,00 5,00 4,00 4,00 3,00 3,00 2,00 2,00 1,00 1,00 0,00 0,00 Utomhustemperatur Utomhustemperatur 35°C Outdoor temperature Outdoor temperature 35°C (°C) (°C) 45°C (°C) 45°C (°C) 55°C 55°C NIBE F2040 Chapter 12 | Technical data...

  • Page 70: Output With Lower Fuse Rating Than Recommended

    (°C) (°C) 45°C 55°C Supplied power F2040-16 , fuse rating 20A Heating output Uppvärmningskapacitet vid 20A avsäkring (kW) (kW) 25,00 20,00 15,00 10,00 5,00 0,00 Outdoor temperature Utomhustemperatur 35°C (°C) (°C) 45°C 55°C Chapter 12 | Technical data NIBE F2040...

  • Page 71: Energy Labelling

    The reported efficiency of the package also takes the controller into account. If an external supplementary boiler or solar heating is added to the package, the overall efficiency of the package should be recalculated. NIBE F2040 Chapter 12 | Technical data...
  • Page 72 35 / 50 Nominal heating medium flow Annual energy consumption 3,248 Brine flow brine-water or water-water heat pumps Contact information NIBE Energy Systems – Box 14 – Hannabadsvägen 5 – 285 21 Markaryd – Sweden Chapter 12 | Technical data NIBE F2040...
  • Page 73 35 / 54 Nominal heating medium flow Annual energy consumption 4,447 Brine flow brine-water or water-water heat pumps Contact information NIBE Energy Systems – Box 14 – Hannabadsvägen 5 – 285 21 Markaryd – Sweden NIBE F2040 Chapter 12 | Technical data...
  • Page 74 Nominal heating medium flow 0.86 Annual energy consumption 6,136 Brine flow brine-water or water-water heat pumps Contact information NIBE Energy Systems – Box 14 – Hannabadsvägen 5 – 285 21 Markaryd – Sweden Chapter 12 | Technical data NIBE F2040...
  • Page 75 Nominal heating medium flow 1.21 Annual energy consumption 8,431 Brine flow brine-water or water-water heat pumps Contact information NIBE Energy Systems – Box 14 – Hannabadsvägen 5 – 285 21 Markaryd – Sweden NIBE F2040 Chapter 12 | Technical data...

  • Page 76: Electrical Circuit Diagram

    Electrical circuit diagram F2040-6 Chapter 12 | Technical data NIBE F2040...
  • Page 77 NIBE F2040 Chapter 12 | Technical data...
  • Page 78 F2040-8 Chapter 12 | Technical data NIBE F2040...
  • Page 79 NIBE F2040 Chapter 12 | Technical data...
  • Page 80 F2040-12 Chapter 12 | Technical data NIBE F2040...
  • Page 81 NIBE F2040 Chapter 12 | Technical data...
  • Page 82 F2040-16 Chapter 12 | Technical data NIBE F2040...
  • Page 83 NIBE F2040 Chapter 12 | Technical data...
  • Page 84 Chapter 12 | Technical data NIBE F2040...

  • Page 85: Item Register

    Low hot water temperature or no hot water, 49 Dimensions and setting-out coordinates, 60 Low room temperature, 49 Disturbances in comfort, 48 Troubleshooting, 48 Docking alternatives, 29 Marking, 4 Menu 5.11.1.1 – Heat pump EB101, 46 Electrical circuit diagram, 76 Electrical connection, 23 NIBE F2040 Item register...
  • Page 86 Electrical connection, 23 List of components, 22 Transport and storage, 9 Troubleshooting, 48 Basic actions, 48 F2040 does not communicate, 48 F2040 is not operational, 48 High room temperature, 49 Large amount of water below F2040, 49 Item register NIBE F2040...
  • Page 87 AIR TO WATER HEAT PUMP COMMISSIONING CHECKLIST This Commissioning Checklist is to be completed in full by the competent person who commissioned the heat pump and associated equipment as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not a ect statutory rights.
  • Page 88 Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider Before completing the appropriate Service Interval Record below, please ensure you have carried out the service as described in the manufacturer’s instructions.
  • Page 92 WS release date: 2018-05-29 14:00 Publish date: 2018-10-02 15:13 This manual is a publication from NIBE Energy Systems. All product illustrations, facts and data are based on the available information at the time of the publication’s approval. NIBE Energy Systems makes reservations for any factual or printing errors in this manual.

This manual is also suitable for:

F2040-6F2040-8F2040-12F2040-16

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