ABB ACS180 Firmware Manual
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ABB ACS180 Firmware Manual

Machinery control program
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ABB MACHINERY DRIVES
ACS180 machinery control program
Firmware manual

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Summary of Contents for ABB ACS180

  • Page 1 — ABB MACHINERY DRIVES ACS180 machinery control program Firmware manual...
  • Page 2 Drive/converter/inverter safety instructions 3AXD50000037978 ACS180 Hardware manual 3AXD50000467945 Drive firmware manuals and guides ACS180 Firmware manual 3AXD50000467860 ACS180 Quick installation and start-up guide 3AXD50000510344 ACS180 User interface guide 3AXD50000606696 Option manuals and guides ACS-AP-x Assistant control panels user’s manual 3AUA0000085685 ACS-BP-S Basic control panel user’s manual...
  • Page 3 Firmware manual ACS180 standard control program Table of contents 3. Start-up, ID run and use 3AXD50000467860 rev B EFFECTIVE: 2021-03-05...

  • Page 5: Table Of Contents

    ABB standard macro ............27 Default control connections for the ABB standard macro ......28 Hand/Auto macro .
  • Page 6 6 Table of contents Motor potentiometer macro ..........38 Default control connections for the Motor potentiometer macro .
  • Page 7 Table of contents 7 DC voltage control ............85 Overvoltage control .
  • Page 8 8 Table of contents 30 Limits ............. 197 31 Fault functions .
  • Page 9 Table of contents 9 Connecting the fieldbus to the drive ........352 Setting up the embedded fieldbus interface (Modbus) .
  • Page 10 10 Table of contents...

  • Page 11: Introduction To The Manual

    Target audience • Terms and abbreviations • Related manuals Applicability The manual applies to the ACS180 standard control program 2.13 or later. To check the version of the control program, see parameter 07.05 Firmware version. Safety instructions Follow all safety instructions.

  • Page 12: Target Audience

    12 Introduction to the manual Target audience The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols. The manual is written for readers worldwide. Both SI and imperial units are shown.

  • Page 13: Terms And Abbreviations

    Term/abbreviation Explanation ACS-AP-x Assistant control panel, advanced operator keypad for communication with the drive. The ACS180 support types ACS-AP-I, ACS-AP-S and ACS-AP- W (with a Bluetooth interface). ACS-BP-S Basic control panel, basic operator keypad for communication with the drive. Analog input; interface for analog input signals Analog output;...

  • Page 14: Related Manuals

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 15: Control Panel

    Control panel 15 Control panel What this chapter contains • Control panel • Home view and Message view • Options menu • Main menu • Submenus Control panel By default, ACS 180 has an integrated panel. If required, you can use external control panels such as assistant control panel or a basic panel.

  • Page 16: Home View And Message View

    16 Control panel Home view and Message view The Home view is the main view. Open the Main menu and Options menu from the Home view. Home view 1. Control selection - local or remote 2. Local start/stop control - enabled 3.

  • Page 17: Options Menu And Main Menu

    Control panel 17 Options menu and Main menu Options menu Main menu 1. To open: press the Back 2. To open: press the OK button in the Home view. button in the Home view.  Options menu The Options menu is a quick access menu. 1.
  • Page 18 18 Control panel The content of the submenus depend on the drive type. Motor Data 1. Motor type - AsynM, PMSM 2. Control mode - Scalar, Vector 3. Nominal power 4. Nominal current 5. Nominal voltage 6. Nominal frequency 7. Nominal speed 8.
  • Page 19 Motor Control: Start modes 1. Const time 2. Automatic Motor Control: Stop modes 1. Coast 2. Ramp 3. DC hold Control macros 1. ABB standard 2. Hand/Auto 3. Hand/PID Hand/Auto 4. Modbus RTU 5. Alternate Modbus Hand/PID 6. Motor potentiometer...
  • Page 20 20 Control panel Diagnostics 1. Active Fault - shows the fault code 2. Fault History - list of latest fault codes (newest first) 3. Active Warnings - shows the warning code 4. Connection Status - Fieldbus and I/O signals Parameters 1.

  • Page 21: Start-Up, Id Run And Use

    Start-up, ID run and use 21 Start-up, ID run and use What this chapter contains • Start up the drive • Do the identification (ID) run • Start and stop the drive • Change the rotation direction • Set the speed or frequency reference •...

  • Page 22: Do The Identification (Id) Run

    22 Start-up, ID run and use - The number of motors can change. - The nominal motor current is less than 20% of the nominal drive current. Scalar mode is not recommended for permanent magnet motors. 5. Set the nominal motor values: •...

  • Page 23: Id Run Steps

    Start-up, ID run and use 23 In most applications there is no need to perform a separate ID run. Select the ID run for demanding motor control connections. For example: • permanent magnet motor (PMSM) is used • drive operates near zero speed references, or •...

  • Page 24: Start And Stop The Drive

    24 Start-up, ID run and use Start and stop the drive 1. Press the Start button to start the drive. 2. Press the Stop button to stop the drive. Change the rotation direction 1. On Home view, press Back button to get Options menu.

  • Page 25: Set The Drive Parameters

    Start-up, ID run and use 25 Set the drive parameters 1. Select the Main menu from the Home view (by pressing OK button). 2. Scroll to Parameters, and press the OK button to open the submenu. 3. Select the complete parameters list with the arrow button and press the OK button, or 4.

  • Page 26: Change The Units

    26 Start-up, ID run and use Change the units 1. Select the Main menu from the Home view (by pressing OK button). 2. Scroll to Motor data and press the OK button to open the submenu. 3. Scroll to the unit selection item and press the OK button. 4.

  • Page 27: Control Macros

    By default, macro is set as ABB standard macro. ABB standard macro ABB standard macro is suitable for an I/O-controlled drive. Digital inputs control start/stop (2-wire), direction and constant speed selection (3 speeds). You can activate the macro from the Control macros view, or by setting parameter 96.04 Macro select...

  • Page 28: Default Control Connections For The Abb Standard Macro

    28 Control macros  Default control connections for the ABB standard macro Terminals Descriptions Digital I/O connections 21 24 V Aux. +24 V DC, max 200 mA 22 DGND Aux. voltage output common Stop (0) / Start (1) Forward (0) / Reverse (1)
  • Page 29 Control macros 29 Terminal sizes: 0.5 mm² … 1 mm² Notes: In scalar control (default): See parameter group 28 Frequency reference chain. In vector control: See parameter group 22 Speed reference selection. Select the correct control mode from the Motor data view or with parameter 99.04 Motor control mode.

  • Page 30: Hand/Auto Macro

    30 Control macros Hand/Auto macro This macro can be used when switching between two external control devices is needed. Both have their own control and reference signals. One signal is used to switch between these two. You can activate the macro from the Control macros view, or set parameter 96.04 Macro select to Hand/Auto.
  • Page 31 Control macros 31 Terminal sizes: 0.5 mm² … 1 mm² Notes: Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables. Select voltage or current for inputs AI1 and AI2 and output AO with parameters 12.15, 12.25 and 13.15, respectively.

  • Page 32: Hand/Pid Macro

    32 Control macros Hand/PID macro This macro controls the drive with the built-in process PID controller. In addition this macro has a second control location for the direct speed/frequency control mode. You can activate the macro from the Control macros view, or set parameter 96.04 Macro select to Hand/Auto.
  • Page 33 Control macros 33 Notes: Hand: 0…10 V -> frequency reference. PID: 4…20 mA -> 0…100% PID Process feedback. The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive aux. voltage output, see chapter Electrical installation, section Connection examples of two-wire and three-wire sensors in the Hardware manual of the drive.

  • Page 34: Modbus Rtu Macro

    34 Control macros Modbus RTU macro Modbus macro is suitable for a Modbus-controlled drive. You can activate the macro from the Control macros view, or by setting parameter 96.04 Macro select to value Modbus RTU.  Default control connections for the Modbus macro Terminals Descriptions Digital I/O connections...
  • Page 35 Control macros 35 Notes: Set the communication mode jumper to Modbus Mode. EIA-485 Modbus RTU can't be used together with external panel. Select voltage or current for inputs AI1 and AI2 and output AO with parameters 12.15, 12.25 and 13.15, respectively. Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

  • Page 36: Alternate Macro

    36 Control macros Alternate macro This macro provides an I/O configuration where one signal starts the motor in the forward direction and another signal starts the motor in the reverse direction. You can activate the macro from the Control macros view, or by setting parameter 96.04 Macro select to value Alternate.
  • Page 37 Control macros 37 Notes: In scalar control (default): See parameter group 28 Frequency reference chain. In vector control: See parameter group 22 Speed reference selection. Select the correct control mode from the Motor data view or with parameter 99.04 Motor control mode.

  • Page 38: Motor Potentiometer Macro

    38 Control macros Motor potentiometer macro This macro provides a way to adjust the speed with the help of two push buttons, or a cost-effective interface for PLCs that vary the speed of the motor using only digital signals. You can activate the macro from the Control macros view, or by setting parameter 96.04 Macro select to value Motor potentiometer.

  • Page 39: Default Control Connections For The Motor Potentiometer Macro

    Control macros 39  Default control connections for the Motor potentiometer macro Terminals Descriptions Digital I/O connections 21 24 V Aux. +24 V DC, max 200 mA 22 DGND Aux. voltage output common Start / Stop Forward / Reverse 10 DI3 Speed reference up 11 DI4 Speed reference down...
  • Page 40 40 Control macros Select the correct control mode from the Motor data view or with parameter 99.04 Motor control mode. AI1/DI5 Operation/Parameter Scalar control (default) Vector control Set frequency through AI1 Set speed through AI1 28.26 Constant frequency 1 22.26 Constant speed 1 Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

  • Page 41: Pid Macro

    Control macros 41 PID macro This macro is suitable for applications where the drive is always controlled by PID and the reference comes from analog input AI1. You can activate the macro from the Control macros view, or by setting parameter 96.04 Macro select to value PID.
  • Page 42 42 Control macros Notes: See parameters 40.19 Set 1 internal setpoint sel1and 40.20 Set 1 internal setpoint sel2 source table. Source defined Source defined by par. 40.19 by par. 40.20 Internal setpoint active Setpoint source: AI1 (par.40.16) Internal setpoint 1 (par. 40.21) Internal setpoint 2 (par.

  • Page 43: Program Features

    Program features 43 Program features What this chapter contains • Local and external control locations • Operating modes of the drive • Drive configuration and programming • Control interfaces • Motor control • Application control • DC voltage control • Safety and protections •...

  • Page 44: Local And External Control Locations

    44 Program features Local and external control locations There are two main control locations: local and external. Select the control by pressing the Loc/Rem key on the panels, or from the Drive composer PC tool. Drive External control Local control (= Programmable logic controller) Embedded fieldbus...
  • Page 45 Program features 45 Two external control locations, EXT1 and EXT2, are available. You can select the sources of the start and stop commands separately for each location by setting parameters 20.01...20.10. The operating mode can be selected separately for each location, which enables quick switching between different operating modes, for example speed and torque control.

  • Page 46: Operating Modes Of The Drive

    46 Program features Operating modes of the drive The drive can operate in several operating modes with different types of reference. The operating mode is selectable for each control location (Local, EXT1 and EXT2) when the motor control mode is Vector (99.04). If the motor control mode is Scalar, the drive operation mode is fixed to frequency control mode.

  • Page 47: Torque Control Mode

    Program features 47  Torque control mode In torque control mode, the motor torque follows a torque reference given to the drive. Torque control mode is available in both local and external control locations. It is supported in vector motor control only. Torque control uses torque reference chain.

  • Page 48: Drive Configuration And Programming

     Programming via parameters ACS180 has two parameter list mode: short or long list mode. By default, ACS180 only show short parameter list which includes basic functions. In order to show full parameter list, enter password "2" into parameter 96.02 Pass...

  • Page 49: Control Interfaces

    Program features 49 If necessary, the default parameter values can be restored by parameter 96.06 Parameter restore. Settings and diagnostics Parameters: 96.06 Parameter restore...96.07 Parameter save manually. Events: - Control interfaces  Programmable analog inputs There are two programmable analog inputs. Each of the inputs can be independently set as a voltage (0/2…10 V) or current (0/4…20 mA) input by parameter.

  • Page 50: Fieldbus Control

    50 Program features Settings and diagnostics Parameter 10.22...10.24 RO1 source. Events: -  Fieldbus control The drive can be connected to an automation systems through its fieldbus interface. See chapter Fieldbus control through the embedded fieldbus interface (EFB). Settings and diagnostics Parameter group 58 Embedded fieldbus.

  • Page 51: Scalar Motor Control

    ABB also recommends to activate scalar motor control mode in the following special situations: • In multimotor drives: 1) if the load is not equally shared between the motors, 2) if...

  • Page 52: Vector Control

    52 Program features  Vector control Vector control is the motor control mode which is intended for applications where high control accuracy is needed. It offers better control over the whole speed range, in particular in applications where slow speed with high torque is needed. It requires a motor identification at startup.

  • Page 53: Constant Speeds/Frequencies

    Program features 53 Settings and diagnostics • Speed reference ramping - Parameters 23.11…23.15, 23.32 Shape time 23.33 Shape time 2 46.01 Speed scaling. • Torque reference ramping - Parameters 01.30 Nominal torque scale, 26.18 Torque ramp up time 26.19 Torque ramp down time.

  • Page 54: Speed Controller Autotune

    54 Program features Example A fan has vibrations in the range of 540 to 690 rpm and 1180 to 1560 rpm. To make the drive avoid these speed ranges, • enable the critical speeds function by turning on bit 0 of parameter 22.51, and •...
  • Page 55 Program features 55 The calculated maximum speed during the routine is the initial speed (that is, speed when the routine is activated) + 25.39, unless limited by parameter 30.12 or 99.09. The diagram below shows the behavior of speed and torque during the autotune routine.
  • Page 56 56 Program features but possibly too high gain values for some applications. The figure below shows speed responses at a speed reference step (typically 1…20%). A: Undercompensated B: Normally tuned (autotuning) C: Normally tuned (manually). Better dynamic performance than with B D: Overcompensated speed controller Autotune results At the end of a successful autotune routine, its results are automatically transferred...

  • Page 57: Rush Control

    Program features 57 The figure below is a simplified block diagram of the speed controller. The controller output is the reference for the torque controller. Derivative acceleration compensation Proportional, integral Speed Torque Error reference reference value Derivative Actual speed Warning indications A warning message AF90, will be generated if the autotune routine does not complete successfully.

  • Page 58: Jogging

    58 Program features has a rush control function that decreases the torque reference whenever the motor speed exceeds the set minimum speed or maximum speed. Motor speed Overspeed trip level 31.30 Overspeed trip margin 30.12 Time Rush control active 30.11 31.30 Overspeed trip margin Overspeed trip level The function is based on a PI controller.
  • Page 59 Program features 59 Jog cmd = State of source set by 20.26 20.27 Jog enable = State of source set by 20.25 Start cmd = State of drive start command. Jog cmd Jog enable Start cmd Speed 14 15 16 Start Phase Description...

  • Page 60: Autophasing

    60 Program features Start Phase Description enable 0 - >1 14-15 Drive follows the speed reference. As long as the start command is on, the jog enable signal is ignored. If the jog enable signal is on when the start command switches off, jogging is enabled immediately.
  • Page 61 Autophasing modes ACS180 uses turning mode of Autophasing. The turning mode is the most robust and accurate method. In turning mode, the motor shaft is turned only in one direction and the angle is small.

  • Page 62: Speed Control Performance Figures

    62 Program features  Speed control performance figures The table below shows typical performance figures for speed control. load Speed control Performance Static accuracy 20% of motor nominal slip Dynamic accuracy < 1% s with 100% t (s) torque step Area <...

  • Page 63: User Load Curve

    Program features 63  User load curve The User load curve provides a supervisory function that monitors an input signal as a function of frequency or speed, and load. It shows the status of the monitored signal and can give a warning or fault based on the violation of a user defined profile. The user load curve consists of an overload and an underload curve, or just one of them.

  • Page 64: U/F Ratio

    64 Program features Settings and diagnostics Parameter group 37 User load curve. Events: A8BE ULC overload warning, A8BF ULC underload warning, 8001 ULC underload fault, 8002 ULC overload faul  U/f ratio The U/f function is only available in scalar motor control mode, which uses frequency control.

  • Page 65: Flux Braking

    Program features 65  Flux braking The drive can provide greater deceleration by raising the level of magnetization in the motor. By increasing the motor flux, the energy generated by the motor during braking can be converted to motor thermal energy. Motor = Braking torque speed...

  • Page 66: Dc Magnetization

    66 Program features  DC magnetization The drive has different magnetization functions for different phases of motor start/rotation/stop: pre-magnetization, DC hold, post-magnetization and pre-heating (motor heating). Pre-magnetization Pre-magnetization refers to DC magnetization of the motor before start. Depending on the selected start mode (vector or scalar) pre-magnetization can be applied to guarantee the highest possible breakaway torque, up to 200% of the nominal torque of the motor.
  • Page 67 Program features 67 Post-magnetization The function keeps the motor magnetized for a certain period after stopping. This is to prevent the machinery from moving under load, for example before a mechanical brake can be applied. Post-magnetization is activated by parameter 21.08. The magnetization current is set by parameter 21.10.

  • Page 68: Energy Optimization

    68 Program features Events: -  Energy optimization The Energy optimization function optimizes the motor flux so that total energy consumption and motor noise level are reduced when the drive operates below the nominal load. The total efficiency (motor and drive) can be improved by 1…20% depending on load torque and speed.

  • Page 69: Speed Compensated Stop

    Program features 69  Speed compensated stop Speed compensation stop is available for example for applications where a conveyer needs to travel a certain distance after receiving the stop command. At maximum speed, the motor is stopped normally along the defined deceleration ramp, after the application of a user defined delay to adjust the distance traveled.

  • Page 70: Application Control

    70 Program features Speed compensation can be restricted to forward or reverse rotating direction. Speed compensation is supported in both vector and scalar motor control. Settings and diagnostics Parameters 21.30 Speed compensated stop mode (page 159), 21.31 Speed comp stop delay (page 159) and 21.32 Speed comp stop threshold (page 160).
  • Page 71 Program features 71 Note: Process PID control is only available in external control; see section Local and external control locations on page 44. Sleep and boost functions for process PID control The sleep function is suitable for PID control applications where the consumption varies, such as clean water pumping systems.
  • Page 72 72 Program features Setpoint Sleep boost time (40.45) Sleep boost step (40.46) Time Wake-up delay Actual value (40.48) Non-inverted (40.31 Not inverted (Ref - Fbk)) Wake-up level (Setpoint - Wake-up deviation [40.47]) Time Actual value Wake-up level (Setpoint + Wake-up deviation [40.47]) Inverted (40.31 Inverted (Fbk -...

  • Page 73: Pid Trim Function

    Program features 73 Tracking In tracking mode, the PID block output is set directly to the value of parameter 40.50 (or 41.50).The internal I term of the PID controller is set so that no transient is allowed to pass on to the output, so when the tracking mode is left, normal process control operation can be resumed without a significant bump.
  • Page 74 74 Program features metal process industries, infeed and outfeed of rotogravure printing machines, and surface winders. Speed controlled conveyor line Drive rollers (pull) Tension measurement The examples provided in this chapter are based on PID set 1. You can set the desired values for the PID trim function parameters to get the expected result.
  • Page 75 Program features 75 The graph below shows the PID trim output in direct mode throughout the speed range. A fixed trim speed reference is added throughout the speed range. 40.05 Process PID trim output act 40.55 Set 1 trim adjust Drive speed reference Note: In the above graph, it is assumed that the PID output is limited or stable at 100.
  • Page 76 76 Program features source is AI scaled, then 22.11 Ext1 speed ref1 40.53 Set 1 trimmed ref pointer should be configured to scaled. Parameter 40.05 Process PID trim output act is calculated using the following formula: Par40.01    ...
  • Page 77 Program features 77 At zero speed, the 40.05 Process PID trim output act value depends on both the 40.55 Set 1 trim adjust 40.54 Set 1 trim mix parameter values. However, adjusting 40.54 Set 1 trim mix near to zero speed will give quick correction. Example: parameter 40.52 Set 1 trim selection...
  • Page 78 78 Program features The following graph shows the trim increase in combined mode. 40.05 Process PID trim output act 40.55 Set 1 trim adjust 40.54 Set 1 trim mix 40.55 40.54 40.53 Set 1 trimmed ref pointer Note: In the above graph, it is assumed that the PID output is limited or stable at 100. This is for clarity only.
  • Page 79 Program features 79 12.12 AI1 scaled value is 1500: Par40.05 = (100/100) x {(1500 × 0.1) + [(1 – 0.1) × 1500]} × 1 Par40.05 = 1500 Pid trim auto connection Parameter40.65 Trim auto connection activates the connection of PID trim output actual (parameter 40.05 Process PID trim output act) to the respective speed, torque...

  • Page 80: Mechanical Brake Control

    80 Program features Torque trim connection Torque trim is added at 26.75 Torque reference act 5and the final torque reference after the trim addition is available in parameter 26.76 Torque reference act 6. 26.75 Torque reference act 5 26.76 Torque reference act 6 torque trim Frequency trim connection Frequency trim is added at 28.02 Frequency ref ramp out and the final frequency...
  • Page 81 Program features 81 Outputs of the brake control logic The mechanical brake is controlled by bit 0 of parameter 44.01 Brake control status. This bit should be selected as the source of a relay output (or a digital output) which is then wired to the brake actuator through a relay.
  • Page 82 82 Program features State name Description BRAKE CLOSING BRAKE CLOSING WAIT Brake has been requested to close. The drive logic is requested to ramp down the speed to a stop (44.01 Brake control status b3 = 1). The open signal is kept active (44.01 Brake control status b0 = 1).
  • Page 83 Program features 83 Timing diagram The simplified timing diagram below illustrates the operation of the brake control function. Refer to the state diagram above. Start command (06.16 Modulating (06.16 Ready ref (06.11 Speed reference Brake control signal (44.01 Hold stopped request (44.01 Ramp to stopped request...
  • Page 84 84 Program features Wiring example The figure below shows a brake control wiring example. The brake control hardware and wiring is to be sourced and installed by the customer. WARNING! Make sure that the machinery into which the drive with brake control function is integrated fulfills the personnel safety regulations.

  • Page 85: Dc Voltage Control

    The overvoltage controller also increases any programmed deceleration times if the limit is reached; to achieve shorter deceleration times, a brake chopper and resistor may be required (ACS180 drives have no brake chopper support). ...

  • Page 86: Voltage Control And Trip Limits

    86 Program features Implementing the undervoltage control (power loss ride-through) Implement the undervoltage control function as follows: • Check that the undervoltage control function of the drive is enabled with parameter 30.31 Undervoltage control. • Parameter 21.01 Start mode must be set to Automatic (in vector mode) or parameter...
  • Page 87 Program features 87 DC voltage level [V] 95.01 Supply Voltage Supply voltage range Supply voltage Automatic / 95.01 Supply voltage. [V] 180…415 range [V] 440…480 Not selected 0.73×1.41×par 95.03 0.73×1.41 ×par 95.03 0.73×1.41×par 95.03 Charging relay opening limit value value value 0.73×1.41×440 = 453 0.73×1.41×180 = 391...

  • Page 88: Settings And Diagnostics

    88 Program features When adaptive voltage limit is disabled in parameter 95.02: DC voltage level [V] 95.01 Supply Voltage Supply voltage Supply voltage Automatic / 95.01 Supply voltage. range [V] 180…415 range [V] 440…480 Not selected 95.03 95.03 < 456AC >...

  • Page 89: Safety And Protections

    Program features 89 Safety and protections  Fixed/Standard protections Overcurrent If the output current exceeds the internal overcurrent limit, the IGBTs are shut down immediately to protect the drive. DC overvoltage See section Overvoltage control on page 85. DC undervoltage See section Undervoltage control (power loss ride-through) on page 85.

  • Page 90: Motor Thermal Protection

    90 Program features The mode of the emergency stop is selected by parameter 21.04 Emergency stop mode. The following modes are available: • Off1: Stop along the standard deceleration ramp defined for the particular reference type in use • Off2: Stop by coasting •...
  • Page 91 Program features 91 Note: The motor thermal model can be used when only one motor is connected to the drive. Motor thermal protection model The drive calculates the temperature of the motor on the basis of the following assumptions: 1. When power is applied to the drive for the first time, the motor is assumed to be at ambient temperature (defined by parameter 35.50 Motor ambient temperature).

  • Page 92: Automatic Fault Resets

    92 Program features WARNING! IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive or conductive but not connected to the protective earth. To fulfill this requirement, connect a thermistor to the drive’s control terminals using any of these alternatives: •...

  • Page 93: Other Programmable Protection Functions

    Safe torque off detection (Only on ACS180-04S-... type, parameter 31.22) The drive monitors the status of the Safe torque off input, and this parameter selects which indications are given when the signals are lost. (The parameter does not affect the operation of the Safe torque off function itself).
  • Page 94 94 Program features Overspeed protection (parameter 31.30) The user can set overspeed (and overfrequency) limits by specifying a margin that is added to the currently-used maximum and minimum speed (or frequency) limits. Local control loss detection (parameter 49.05) The parameter selects how the drive reacts to a control panel or PC tool communication break.

  • Page 95: Diagnostics

    Program features 95 Diagnostics  Fault and warning messages, data logging See chapter Fault tracing (page 331).  Signal supervision Six signals can be selected to be supervised by this function. Whenever a supervised signal exceeds or falls below predefined limits, a bit in 32.01 Supervision status activated, and a warning or fault generated.
  • Page 96 96 Program features motor current, DC voltage and motor speed at the time of the peak. The peak value is sampled at 2 ms intervals. Amplitude loggers The control program has two amplitude loggers. For amplitude logger 2, the user can select a signal to be sampled at 200 ms intervals, and specify a value that corresponds to 100%.

  • Page 97: Miscellaneous

    Program features 97 Miscellaneous  Backup and restore You can make backups of the settings manually to the assistant panel. The panel also keeps one automatic backup. You can restore a backup to another drive, or a new drive replacing a faulty one. You can make backups and restore on the panel, or with the Drive composer PC tool.

  • Page 98: Data Storage Parameters

    98 Program features switch between user parameter sets. To change a user parameter set, the drive has to be stopped. A user parameter set contains all editable values in parameter groups 10…99 except Data storage parameters (47 Data storage). As the motor settings are included in the user parameter sets, make sure the settings correspond to the motor used in the application before recalling a user set.

  • Page 99: Motor Potentiometer

    Program features 99 The parameters included in the checksum B calculation are user editable parameters in parameter groups 10, 15, 19, 20, 21, 22, 23, 24, 25, 28, 30, 31, 32, 35, 36, 37, 40, 41, 46, 71, 95, 96, and 97. Settings and diagnostics Parameters 96.54…96.55, 96.68…96.69...

  • Page 100: User Lock

    For better cybersecurity, you can set a master password to prevent eg. the changing of parameter values and/or the loading of firmware and other files. WARNING! ABB will not be liable for damages or losses caused by the failure to activate the user lock using a new pass code. See Cybersecurity disclaimer (page 14).

  • Page 101: Parameters

    Parameters 101 Parameters What this chapter contains • Terms and abbreviations • Fieldbus addresses • Summary of parameter groups • Long parameter listing • Differences in the default values between 50 Hz and 60 Hz supply frequency settings...

  • Page 102: Terms And Abbreviations

    102 Parameters Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive. Usually can only be monitored but not adjusted; some counter-type signals can however be reset. The default is shown on the same row as the parameter name. The default value of a parameter for the Factory macro.

  • Page 103: Summary Of Parameter Groups

    Parameters 103 Summary of parameter groups Group Contents Page 01 Actual values Basic signals for monitoring the drive. 03 Input references Values of references received from various sources. 04 Warnings and faults Information on warnings and faults that occurred last. 05 Diagnostics Various run-time-type counters and measurements related to drive maintenance.

  • Page 104: Short Parameter Listing

    104 Parameters Group Contents Page 58 Embedded fieldbus Configuration of the embedded fieldbus (EFB) interface. 71 External PID1 Configuration of external PID. 95 HW configuration Various hardware-related settings. 96 System Language selection; access levels; macro selection; parameter save and restore; control unit reboot; user parameter sets; unit selection;...
  • Page 105 Parameters 105 Par. No. Par. Name Settings/Range (default value on bold) 1.11 DC voltage 0.00 … 2000.00 V 1.13 Output voltage 0 … 2000 V 1.14 Output power -32768.00 … 32767.00 kW Group 5 Diagnostics (read-only) 5.02 Run-time counter 0 … 65535 days 5.11 Inverter temperature -40.0 …...
  • Page 106 106 Parameters Par. No. Par. Name Settings/Range (default value on bold) 20.06 Ext2 commands [0]Not selected, [1]In1 Start, [2]In1 Start;In2 Dir, [3]In1 Start fwd;In2 Start rev, [4]In1P Start;In2 Stop,[5]In1P Start;In2 Stop;In3 Dir, [6]In1P Start fwd;In2P Start rev;In3 Stop, [14]Embeded fieldbus 20.08 Ext2 in1 source [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5...
  • Page 107 Parameters 107 Par. No. Par. Name Settings/Range (default value on bold) 28.23 Constant frequency sel2 [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5 28.72 Freq acceleration time 1 0.000 … 1800.000 s, 3s 28.73 Freq deceleration time 1 0.000 … 1800.000 s, 3s 28.26 Constant frequency 1 -500.00 …...

  • Page 108: Long Parameter Listing

    108 Parameters Long parameter listing Name/Value Description Default FbEq 16 01 Actual values Basic signals for monitoring the drive. All parameters in this group are read-only unless otherwise noted. Note: Values of these actual signals are filtered with the filter time defined in group 46 Monitoring/scaling settings.
  • Page 109 Parameters 109 Name/Value Description Default FbEq 16 01.14 Output power Measured output power in kW. The unit is selected by parameter 96.16 Unit selection. The filter time constant can be adjusted by parameter 46.14 Filter time power. -32768.00… 32767.00 Output power. See par.
  • Page 110 110 Parameters Name/Value Description Default FbEq 16 01.52 Current day kWh Current day energy consumption. This is the energy of the last 24 hours (not necessarily continuous) the drive has been running, not the energy of a calendar day. The value is set to the value before the power cycle when the drive is again up and running.

  • Page 111: Input References

    Parameters 111 Name/Value Description Default FbEq 16 01.63 Abs output frequency Absolute value of the output frequency 01.06 Output frequency 0.00…500.00 Hz 1 = 1 Hz 01.64 Abs motor torque Absolute value of the motor torque 01.10 Motor torque. 0.0…1600.0% 1 = 1% 01.65 Abs output power...

  • Page 112: Warnings And Faults

    112 Parameters Name/Value Description Default FbEq 16 04 Warnings and faults Information on warnings and faults that occurred last. For explanations of individual warning and fault codes, see chapter Fault tracing. All parameters in this group are read-only unless otherwise noted. 04.01 Tripping fault Code of the 1st active fault (the fault that caused the drive...
  • Page 113 Parameters 113 Name/Value Description Default FbEq 16 04.40 Event word 1 Shows the user-defined event word. This word collects the status of the events (warnings, faults or pure events) selected by parameters 04.41…04.71. This parameter is read-only. Name Description User bit 0 1 = Event selected by parameter 04.41 is active.

  • Page 114: Diagnostics

    114 Parameters Name/Value Description Default FbEq 16 04.71 Event word 1 bit 15 Selects the hexadecimal code of an event (warning, fault 0X2330h code or pure event) whose status is shown as bit 15 of parameter 04.40. See chapter Fault tracing (page 331) for the event codes.
  • Page 115 Parameters 115 Name/Value Description Default FbEq 16 05.20 Diagnostic word 1 Diagnostic word 1. For possible causes and remedies, 0b0000 see chapter Fault tracing. Name Value Any warning or fault Yes = Drive has generated a warning or tripped on a fault. Any warning Yes = Drive has generated a warning.
  • Page 116 116 Parameters Name/Value Description Default FbEq 16 05.83 Motor current at fault Displays the motor current (01.07) at which fault occurred. - 0.00…30000.00 A Motor current at fault. See par. 46.05 05.84 Motor torque at fault Displays the motor torque (01.10) at which fault occurred -1600.0…1600.0% Motor torque at fault.

  • Page 117: Control And Status Words

    Parameters 117 Name/Value Description Default FbEq 16 06 Control and status Drive control and status words. words 06.01 Main control word The main control word of the drive. This parameter shows 0000h the control signals as received from the selected sources (such as digital inputs, the fieldbus interfaces and the application program).
  • Page 118 Default FbEq 16 06.11 Main status word ABB Drives Profile Main status word. Reflects the status 0000h of the drive irrespective of control source e.g. a fieldbus system, control panel (keypad), PC-Tool, standard I/O, application program or sequence programming, and irrespective of the actual control profile which is used to control the drive.
  • Page 119 Parameters 119 Name/Value Description Default FbEq 16 06.16 Drive status word 1 Drive status word 1. This parameter is read-only. Name Description Enabled 1 = Both run enable (see par. 20.12) and start enable (20.19) signals are present. Note: This bit is not affected by the presence of a fault. Inhibited 1 = Start inhibited.
  • Page 120 120 Parameters Name/Value Description Default FbEq 16 06.18 Start inhibit status Start inhibit status word. This word specifies the source of word the inhibiting signal that is preventing the drive from starting. The conditions marked with an asterisk (*) only require that the start command is cycled to reset the inhibition.
  • Page 121 Parameters 121 Name/Value Description Default FbEq 16 06.20 Constant speed status Constant speed/frequency status word. Indicates which word constant speed or frequency is active (if any). See also parameter 06.19 Speed control status word, bit 7, and section Constant speeds/frequencies. This parameter is read-only.

  • Page 122: System Info

    122 Parameters Name/Value Description Default FbEq 16 06.31 MSW bit 12 selection Selects a binary source whose status is transmitted as bit Ext run 12 (User bit 1) of 06.11 Main status word. enable False True Ext run enable Status of the external run enable signal (see parameter 20.12 Run enable 1 source).

  • Page 123: Standard Di, Ro

    Parameters 123 Name/Value Description Default FbEq 16 10 Standard DI, RO Configuration of digital inputs and relay outputs. 10.01 DI status Displays the status of digital inputs. 0000h Value DI1 = Status of digital input 1. DI2 = Status of digital input 2. DI3 = Status of digital input 3.
  • Page 124 124 Parameters Name/Value Description Default FbEq 16 10.04 DI forced data Defines the forced values for the digital inputs selected by 0000h parameter 10.03 DI force selection. It is only possible to force an input that has been selected in parameter 10.03 DI force selection.
  • Page 125 Parameters 125 Name/Value Description Default FbEq 16 10.12 DI4 OFF delay Defines the deactivation delay for digital output DI4. See 0.0 - parameter 10.05 DI1 ON delay. 0.0 … 3000.0 s Deactivation delay for DI4. 10 = 1 - 10.13 DI5 ON delay Defines the activation delay for digital output DI5.
  • Page 126 126 Parameters Name/Value Description Default FbEq 16 Started Bit 5 of 06.16 Drive status word Magnetized Bit 1 of 06.17 Drive status word Running Bit 6 of 06.16 Drive status word Ready ref Bit 2 of 06.11 Main status word. At setpoint Bit 8 of 06.11 Main status...

  • Page 127: Standard Dio, Fi, Fo

    Parameters 127 Name/Value Description Default FbEq 16 10.25 RO1 ON delay Defines the activation delay for relay output RO1. 0.0 - Status of selected source RO status Time 10.25 RO1 ON delay 10.26 RO1 OFF delay 0.0 … 3000.0 s Activation delay for RO1.
  • Page 128 128 Parameters Name/Value Description Default FbEq 16 11.03 DIO force selection Selects the digit outputs that will be controlled by 0000h parameter 11.04. The signals connected to the digit outputs can be overridden for eg. testing purposes. A bit in parameter 11.04 DO1 force data is provided for each digit output, and its value is applied whenever the...
  • Page 129 Parameters 129 Name/Value Description Default FbEq 16 Overvoltage A drive is tripped to overvoltage fault. Drive temp A drive is tripped to drive temperature fault. Undervoltage A drive is tripped to undervoltage fault. Motor temp A drive is tripped to motor temperature fault. Brake command Bit 0 of 44.01 Brake control...
  • Page 130 130 Parameters Name/Value Description Default FbEq 16 11.39 Freq in 1 scaled value Displays the value of frequency input 1 after scaling. See parameter 11.42 Freq in 1 min. This parameter is read-only. -32768.000… Scaled value of frequency input 1. 1 = 1 32767.000 11.42...

  • Page 131: Standard Ai

    Parameters 131 Name/Value Description Default FbEq 16 0 … 16000 Hz Minimum frequency of frequency input 2. 1 = 1 Hz 11.51 Freq in 2 max Defines the maximum value for frequency input 2. 16000 Hz 0 … 16000 Hz Maximum frequency for frequency input 2.
  • Page 132 132 Parameters Name/Value Description Default FbEq 16 Speed ref safe Drive generates a warning (A8A0 AI supervision) and sets the speed to the speed defined by parameter 22.41 Speed ref safe 28.41 Frequency ref safe when frequency reference is being used). WARNING! Make sure that it is safe to continue operation in case of a communication break.
  • Page 133 Parameters 133 Name/Value Description Default FbEq 16 12.16 AI1 filter time Defines the filter time constant for analog input AI1. 0.100 s Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time T = filter time constant Note: The signal is also filtered due to the signal interface...
  • Page 134 134 Parameters Name/Value Description Default FbEq 16 12.19 AI1 scaled at AI1 min Defines the real internal value that corresponds to the minimum analog input AI1 value defined by parameter 12.17 AI1 min. (Changing the polarity settings of 12.19 12.20 can effectively invert the analog input.) (12.12) scaled...
  • Page 135 Parameters 135 Name/Value Description Default FbEq 16 12.26 AI2 filter time Defines the filter time constant for analog input AI2. See 0.100 s parameter 12.16 AI1 filter time. Note: The signal is also filtered due to the signal interface hardware (approximately 0.25 ms time constant). This cannot be changed by any parameter.

  • Page 136: Standard Ao

    136 Parameters Name/Value Description Default FbEq 16 13 Standard AO Configuration of standard analog outputs. 13.02 AO force selection Selects the analog outputs that will be forced to values 0000h defined by parameters. The true source signals of the analog outputs can be overridden for eg.
  • Page 137 Parameters 137 Name/Value Description Default FbEq 16 External PID1 out 71.01 External PID act value AO1 data storage 13.91 AO1 data storage Other Source selection (see Terms and abbreviations). 13.13 AO1 forced value Forced value that can be used instead of the selected 0.000 mA output signal.
  • Page 138 138 Parameters Name/Value Description Default FbEq 16 13.17 AO1 source min Defines the real minimum value of the signal (selected by parameter 13.12 AO1 source) that corresponds to the minimum required AO1 output value (defined by parameter 13.19 AO1 out at AO1 src min).
  • Page 139 Parameters 139 Name/Value Description Default FbEq 16 AO has automatic scaling. Every time the source for the AO is changed, the scaling range is changed accordingly. User given minimum and maximum values override the automatic values. 13.12 AO1 source, 13.17 AO1 source min, 13.18 AO1 source max,...

  • Page 140: Operation Mode

    140 Parameters Name/Value Description Default FbEq 16 13.20 AO1 out at AO1 src Defines the maximum output value for analog output AO1. 20.000 mA See also drawing at parameter 13.17 AO1 source min. 0.000…22.000 mA Maximum AO1 output value. 1000 = 1 mA 0.000…11.000 V 13.91 AO1 data storage...
  • Page 141 Parameters 141 Name/Value Description Default FbEq 16 Supervision 2 Bit 1 of 32.01 Supervision status. Supervision 3 Bit 2 of 32.01 Supervision status. Supervision 4 Bit 3 of 32.01 Supervision status. Supervision 5 Bit 4 of 32.01 Supervision status. Supervision 6 Bit 5 of 32.01 Supervision status.

  • Page 142: Start/Stop/Direction

    142 Parameters Name/Value Description Default FbEq 16 19.17 Local control disable Enables/disables local control (start and stop buttons on the control panel, and the local controls on the PC tool). WARNING! Before disabling local control, ensure that the control panel is not needed for stopping the drive.
  • Page 143 Parameters 143 Name/Value Description Default FbEq 16 In1P Start; In2 Stop The sources of the start and stop commands are selected by parameters 20.03 Ext1 in1 source 20.04 Ext1 in2 source. The state transitions of the source bits are interpreted as follows: State of source 1 State of source 2 Command...
  • Page 144 144 Parameters Name/Value Description Default FbEq 16 Integrated Panel Start; stop and direction commands from Integrated Panel 23 20.02 Ext1 start trigger type Defines whether the start signal for external control Level location EXT1 is edge-triggered or level-triggered. Note: This parameter is not effective if a pulse-type start signal is selected.
  • Page 145 Parameters 145 Name/Value Description Default FbEq 16 In1 Start; In2 Dir The source selected by 20.08 Ext2 in1 source is the start signal; the source selected by 20.09 Ext2 in2 source determines the direction. The state transitions of the source bits are interpreted as follows: State of source 1 State of source 2 Command...
  • Page 146 146 Parameters Name/Value Description Default FbEq 16 In1P Start; In2 Stop; The sources of the start and stop commands are selected In3 Dir by parameters 20.08 Ext2 in1 source 20.09 Ext1 in2 source. The source selected by 20.10 Ext2 in3 source determines the direction.
  • Page 147 Parameters 147 Name/Value Description Default FbEq 16 20.09 Ext2 in2 source Selects source 2 for parameter 20.06 Ext2 commands. Always off For the available selections, see parameter 20.03 Ext1 in1 source. 20.10 Ext2 in3 source Selects source 3 for parameter 20.06 Ext2 commands.
  • Page 148 148 Parameters Name/Value Description Default FbEq 16 Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3).
  • Page 149 Parameters 149 Name/Value Description Default FbEq 16 20.21 Direction Reference direction lock. Defines the direction of the drive Request rather than the sign of the reference, except in some cases. In the table the actual drive rotation is shown as a function of parameter 20.21 Direction and Direction command...
  • Page 150 150 Parameters Name/Value Description Default FbEq 16 20.22 Enable to rotate Setting this parameter to 0 stops motor rotating but does Selected not affect any other conditions for rotating. Setting the parameter back to 1 starts motor rotating again. This parameter can be used for example with a signal from some external equipment to prevent the motor rotating before the equipment is ready.
  • Page 151 Parameters 151 Name/Value Description Default FbEq 16 Supervision 4 Bit 3 of 32.01 Supervision status. Supervision 5 Bit 4 of 32.01 Supervision status. Supervision 6 Bit 5 of 32.01 Supervision status. Other [bit] Source selection (see Terms and abbreviations). 20.26 Jogging 1 start source If enabled by parameter 20.25 Jogging...

  • Page 152: Start/Stop Mode

    152 Parameters Name/Value Description Default FbEq 16 Name Description Enable to rotate 1 = Warning AFED Enable to rotate is suppressed. Run enable missing 1 = Warning AFEB Run enable missing is suppressed. 3…15 Reserved 0000h…FFFFh Word for disabling enable signal warnings. 1 = 1 21 Start/stop mode Start and stop modes;...
  • Page 153 Parameters 153 Name/Value Description Default FbEq 16 21.02 Magnetization time Defines the pre-magnetization time when 500 ms • parameter 21.01 Start mode is set to Const time vector motor control mode), or • parameter 21.19 Scalar start mode is set to Const time (in scalar motor control mode).
  • Page 154 154 Parameters Name/Value Description Default FbEq 16 Coast stop (Off2) With the drive running: • 1 = Normal operation. • 0 = Stop by coasting. With the drive stopped: • 1 = Starting allowed. • 0 = Starting not allowed. Eme ramp stop (Off3) With the drive running: •...
  • Page 155 Parameters 155 Name/Value Description Default FbEq 16 21.07 Zero speed delay Defines the delay for the zero speed delay function. The 0 ms function is useful in applications where a smooth and quick restarting is essential. During the delay, the drive knows the rotor position accurately.
  • Page 156 156 Parameters Name/Value Description Default FbEq 16 21.08 DC current control Activates/deactivates the DC hold and post-magnetization 0b0000 functions. See section DC magnetization on page 66. Note: DC magnetization causes the motor to heat up. In applications where long DC magnetization times are required, externally ventilated motors should be used.
  • Page 157 Parameters 157 Name/Value Description Default FbEq 16 Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Supervision 1 Bit 0 of 32.01 Supervision status (see page 214). Supervision 2 Bit 1 of 32.01 Supervision status (see page 214).
  • Page 158 158 Parameters Name/Value Description Default FbEq 16 Flying start The drive automatically selects the correct output frequency to start a rotating motor. If the motor is already rotating, drive will start smoothly at the current frequency. The mode will start the motor with vector control and switch to scalar control on the fly when the motor speed has been found.
  • Page 159 Parameters 159 Name/Value Description Default FbEq 16 21.26 Torque boost current Defines the maximum supplied current to motor during 100.0% ‘Torque boost’ –starting mode. Parameter value is in percent of the motor nominal current. Nominal value of the parameter is 100.0%. ‘Torque boost’ –starting mode can be used only when motor control mode is ‘Scalar’.

  • Page 160: Speed Reference Selection

    160 Parameters Name/Value Description Default FbEq 16 21.32 Speed comp stop This parameter sets a speed threshold below which the threshold Speed compensated stop feature is disabled. In this speed region, the speed compensated stop is not attempted and the drive stops as it would, using the ramp option.
  • Page 161 Parameters 161 Name/Value Description Default FbEq 16 22.11 Ext1 speed ref1 Selects Ext1 speed reference source 1. AI1 scaled Two signal sources can be defined by this parameter and 22.12 Ext1 speed ref2. A mathematical function (22.13 Ext1 speed function) applied to the two signals creates an Ext1 reference (A in the figure below).
  • Page 162 162 Parameters Name/Value Description Default FbEq 16 Frequency input 1 11.38 Freq in 1 actual value (when DI3 or DI4 is used as a frequency input). Control panel (ref Panel reference (03.01 Panel reference, see page 111) saved) saved by the control system for the location where the control returns is used as the reference.
  • Page 163 Parameters 163 Name/Value Description Default FbEq 16 Control panel (ref Panel reference (03.01 Panel reference, see page 111) saved) saved by the control system for the location where the control returns is used as the reference. Reference Ext1 reference Ext2 reference Active reference Inactive reference Ext1 ->...
  • Page 164 164 Parameters Name/Value Description Default FbEq 16 AI1 scaled 12.12 AI1 scaled value. AI2 scaled 12.22 AI2 scaled value. EFB ref1 03.09 EFB reference EFB ref2 03.10 EFB reference Motor potentiometer 22.19 Motor potentiometer ref act (output of the motor potentiometer).
  • Page 165 Parameters 165 Name/Value Description Default FbEq 16 Sub (ref1 - ref2) The subtraction ([22.11 Ext1 speed ref1] - [22.12 Ext1 speed ref2]) of the reference sources is used as speed reference 1. Mul (ref1 × ref2) The multiplication of the reference sources is used as speed reference 1.
  • Page 166 166 Parameters Name/Value Description Default FbEq 16 22.22 Constant speed sel1 When bit 0 of parameter 22.21 Constant speed function 0 (Separate), selects a source that activates constant speed 1. Note: The default value depends on the selected macro. Control macros on page 27.
  • Page 167 Parameters 167 Name/Value Description Default FbEq 16 22.24 Constant speed sel3 When bit 0 of parameter 22.21 Constant speed function Always off 0 (Separate), selects a source that activates constant speed 3. When bit 0 of parameter 22.21 Constant speed function 1 (Packed), this parameter and parameters 22.22 Constant speed sel1...
  • Page 168 168 Parameters Name/Value Description Default FbEq 16 22.51 Critical speed function Enables/disables the critical speeds function. Also 0000h determines whether the specified ranges are effective in both rotating directions or not. See also section Critical speeds/frequencies on page 53. Name Information Enable 1 = Enable: Critical speeds enabled.
  • Page 169 Parameters 169 Name/Value Description Default FbEq 16 Enabled (init at stop/ When enabled, the motor potentiometer first adopts the power-up) value defined by parameter 22.72. The value can then be adjusted from the up and down sources defined by parameters 22.73 and 22.74.

  • Page 170: Speed Reference Ramp

    170 Parameters Name/Value Description Default FbEq 16 22.75 Motor potentiometer Defines the change rate of the motor potentiometer. This 40.0 s ramp time parameter specifies the time required for the motor potentiometer to change from minimum (parameter 22.76) to maximum (parameter 22.77). The same change rate applies in both directions.
  • Page 171 Parameters 171 Name/Value Description Default FbEq 16 23.02 Speed ref ramp output Displays the ramped and shaped speed reference in rpm. See the control chain diagram on page 380. This parameter is read-only. -30000.00… 30000.00 Speed reference after ramping and shaping. See par.
  • Page 172 172 Parameters Name/Value Description Default FbEq 16 23.13 Deceleration time 1 Defines deceleration time 1 as the time required for the 3.000 s speed to change from the speed defined by parameter 46.01 Speed scaling (not from parameter 30.12 Maximum speed) to zero.
  • Page 173 Parameters 173 Name/Value Description Default FbEq 16 23.23 Emergency stop time Defines the time inside which the drive is stopped if an 3.000 s emergency stop Off3 is activated (ie. the time required for the speed to change from the speed value defined by parameter 46.01 Speed scaling 46.02 Frequency...
  • Page 174 174 Parameters Name/Value Description Default FbEq 16 23.32 Shape time 1 Defines the shape of the acceleration and deceleration 0.000 s ramps used with the set 1. 0.000 s: Linear ramp. Suitable for steady acceleration or deceleration and for slow ramps. 0.001…1000.000 s: S-curve ramp.

  • Page 175: Speed Reference Conditioning

    Parameters 175 Name/Value Description Default FbEq 16 24 Speed reference Speed error calculation; speed error window control configuration; speed error step. conditioning See the control chain diagram on page 378. 24.01 Used speed reference Displays the ramped and corrected speed reference (before speed error calculation).
  • Page 176 176 Parameters Name/Value Description Default FbEq 16 25.02 Speed proportional Defines the proportional gain (K ) of the speed controller. 5.00 gain Too high a gain may cause speed oscillation. The figure below shows the speed controller output after an error step when the error remains constant.
  • Page 177 Parameters 177 Name/Value Description Default FbEq 16 25.03 Speed integration time Defines the integration time of the speed controller. The 2.50 s integration time defines the rate at which the controller output changes when the error value is constant and the proportional gain of the speed controller is 1.
  • Page 178 178 Parameters Name/Value Description Default FbEq 16 25.04 Speed derivation time Defines the derivation time of the speed controller. 0.000 s Derivative action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the derivation time is set to zero, the controller works as a PI controller, otherwise as a PID controller.
  • Page 179 Parameters 179 Name/Value Description Default FbEq 16 25.06 Acc comp derivation Defines the derivation time for acceleration(/deceleration) 0.00 s time compensation. In order to compensate for a high inertia load during acceleration, a derivative of the reference is added to the output of the speed controller. The principle of a derivative action is described under parameter 25.04 Speed derivation...
  • Page 180 180 Parameters Name/Value Description Default FbEq 16 Enable Flux adaption enabled. 25.33 Speed controller Activates (or selects a source that activates) the speed autotune controller auto tune function. Off, On Note: The parameter can be configured to use 'other' source bit to enable the function. 25.34 Speed controller Defines a control preset for the speed controller auto tune...

  • Page 181: Torque Reference Chain

    Parameters 181 Name/Value Description Default FbEq 16 25.55 Torque deriv reference Displays the output of the derivative (D) part of the speed controller. See the control chain diagram on page 382. This parameter is read-only. -30000.0… 30000.0% D-part output of speed controller. See par.
  • Page 182 182 Parameters Name/Value Description Default FbEq 16 26.11 Torque ref1 source Selects torque reference source 1. Zero Two signal sources can be defined by this parameter and 26.12 Torque ref2 source. A digital source selected by 26.14 Torque ref1/2 selection can be used to switch between the two sources, or a mathematical function (26.13 Torque ref1...
  • Page 183 Parameters 183 Name/Value Description Default FbEq 16 Control panel (ref Panel reference (03.01 Panel reference, see page 111) for copied) the previous control location is used as the reference when the control location changes if the references for the two locations are of the same type (eg frequency/speed/torque/PID);...
  • Page 184 184 Parameters Name/Value Description Default FbEq 16 Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4).

  • Page 185: Frequency Reference Chain

    Parameters 185 Name/Value Description Default FbEq 16 26.71 Torque reference act 2 Displays the value of torque reference source 2 (selected by parameter 26.12 Torque ref2 source). See the control chain diagram on page 383. This parameter is read-only. -1600.0…1600.0% Value of torque reference source 2.
  • Page 186 186 Parameters Name/Value Description Default FbEq 16 28.02 Frequency ref ramp Displays the final frequency reference (after selection, output limitation and ramping). See the control chain diagram on page 383. This parameter is read-only. -500.00…500.00 Hz Final frequency reference. See par. 46.02 28.11 Ext1 frequency ref1...
  • Page 187 Parameters 187 Name/Value Description Default FbEq 16 EFB ref2 03.10 EFB reference 2 (see page 111). Motor potentiometer 22.80 Motor potentiometer ref act (output of the motor potentiometer). 40.01 Process PID output actual (output of the process PID controller). Frequency input 1 11.38 Freq in 1 actual value (when DI3 or DI4 is used as a frequency input).
  • Page 188 188 Parameters Name/Value Description Default FbEq 16 Frequency input 1 11.38 Freq in 1 actual value (when DI3 or DI4 is used as a frequency input). Control panel (ref Panel reference (03.01 Panel reference, see page 111) saved) saved by the control system for the location where the control returns is used as the reference.
  • Page 189 Parameters 189 Name/Value Description Default FbEq 16 28.15 Ext2 frequency ref1 Selects Ext2 frequency reference source 1. Zero Two signal sources can be defined by this parameter and 28.16 Ext2 frequency ref2. A mathematical function (28.17 Ext2 frequency function) applied to the two signals creates an Ext2 reference.
  • Page 190 190 Parameters Name/Value Description Default FbEq 16 28.17 Ext2 frequency Selects a mathematical function between the reference Ref1 function sources selected by parameters 28.15 Ext2 frequency ref1 28.16 Ext2 frequency ref2. See diagram at 28.15 Ext2 frequency ref1. Ref1 Signal selected by 28.15 Ext2 frequency ref1 is used as frequency reference 1 as such (no function applied).
  • Page 191 Parameters 191 Name/Value Description Default FbEq 16 28.22 Constant frequency When bit 0 of parameter 28.21 Constant frequency sel1 function is 0 (Separate), selects a source that activates constant frequency 1. Note: The default value depends on the selected macro. See chapter Control macros on page 27.
  • Page 192 192 Parameters Name/Value Description Default FbEq 16 28.24 Constant frequency When bit 0 of parameter 28.21 Constant frequency Always off sel3 function is 0 (Separate), selects a source that activates constant frequency 3. When bit 0 of parameter 28.21 Constant frequency function is 1 (Packed), this parameter and parameters 28.22 Constant frequency sel1...
  • Page 193 Parameters 193 Name/Value Description Default FbEq 16 28.51 Critical frequency Enables/disables the critical frequencies function. Also 0000h function determines whether the specified ranges are effective in both rotating directions or not. See also section Critical speeds/frequencies on page 53. Name Information Crit freq 1 = Enable: Critical frequencies enabled.
  • Page 194 194 Parameters Name/Value Description Default FbEq 16 28.71 Freq ramp set Selects a source that switches between the two sets of Acc/Dec time selection acceleration/deceleration times defined by parameters 28.72…28.75. 0 = Acceleration time 1 and deceleration time 1 are in force.
  • Page 195 Parameters 195 Name/Value Description Default FbEq 16 28.76 Freq ramp in zero Selects a source that forces the frequency reference to Inactive source zero. 0 = Force frequency reference to zero 1 = Normal operation Active Inactive Digital input DI1 (10.02 DI delayed status, bit 0).
  • Page 196 196 Parameters Name/Value Description Default FbEq 16 28.82 Shape time 1 Defines the shape of the acceleration and deceleration 0.000 s ramps used with the set 1. 0.000 s: Linear ramp. Suitable for steady acceleration or deceleration and for slow ramps. 0.001…1000.000 s: S-curve ramp.

  • Page 197: Limits

    Parameters 197 Name/Value Description Default FbEq 16 28.92 Frequency ref act 3 Displays the frequency reference after the function 0.00 Hz applied by parameter 28.13 Ext1 frequency function any), and after selection (19.11 Ext1/Ext2 selection ). See the control chain diagram on page 376. This parameter is read-only.
  • Page 198 198 Parameters Name/Value Description Default FbEq 16 30.02 Torque limit status Displays the torque controller limitation status word. This parameter is read-only. Name Description Undervoltage *1 = Intermediate DC circuit undervoltage Overvoltage *1 = Intermediate DC circuit overvoltage Minimum torque *1 = Torque is being limited by 30.19 Minimum torque 30.26 Power motoring limit...
  • Page 199 Parameters 199 Name/Value Description Default FbEq 16 30.11 Minimum speed Defines together with 30.12 Maximum speed allowed -1500.00 speed range. See the figure below. A positive (or zero) minimum speed value defines two ranges, one positive and one negative. A negative minimum speed value defines one range. WARNING! The absolute value of 30.11 Minimum speed...
  • Page 200 200 Parameters Name/Value Description Default FbEq 16 30.13 Minimum frequency Defines together with 30.14 Maximum frequency allowed -50.00 Hz frequency range. See the figure below. A positive (or zero) minimum frequency value defines two ranges, one positive and one negative. A negative minimum frequency value defines one range.
  • Page 201 Parameters 201 Name/Value Description Default FbEq 16 30.17 Maximum current Defines the maximum allowed motor current. 2.88 A The system sets the default value to 90% of the rated current. If required, you can increase the parameter value by 10%. Note: The maximum current range and default value depends on the drive type.
  • Page 202 202 Parameters Name/Value Description Default FbEq 16 Only for the DCU profile. DCU control word bit 15 received through the embedded fieldbus interface. Other [bit] Source selection (see Terms and abbreviations). 30.19 Minimum torque 1 Defines a minimum torque limit for the drive (in percent of -300.0% nominal motor torque).
  • Page 203 Parameters 203 Name/Value Description Default FbEq 16 40.01 Process PID output actual (output of the process PID controller). Maximum torque 2 30.24 Maximum torque Other Source selection (see Terms and abbreviations). 30.23 Minimum torque 2 Defines the minimum torque limit for the drive (in percent -300.0% of nominal motor torque) when •...
  • Page 204 204 Parameters Name/Value Description Default FbEq 16 Enable Undervoltage control enabled. 30.35 Thermal current Enables/disables temperature-based output current Enable limitation limitation. The limitation should only be disabled if required by the application. Disable Thermal current limitation disabled. Enable Thermal current limitation enabled. 30.36 Speed limit selection Selects a source that switches between two different...

  • Page 205: Fault Functions

    Parameters 205 Name/Value Description Default FbEq 16 Torque control Adjustable speed limits are enabled if Torque control mode (vector motor control) is active. Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI2 (10.02 DI delayed status, bit 2).
  • Page 206 206 Parameters Name/Value Description Default FbEq 16 31.02 External event 1 type Selects the type of external event 1. Fault Fault The external event generates a fault. Warning The external event generates a warning. 31.03 External event 2 Defines the source of external event 2. See also Inactive source parameter...
  • Page 207 Parameters 207 Name/Value Description Default FbEq 16 Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Supervision 1 Bit 0 of 32.01 Supervision status. Supervision 2 Bit 1 of 32.01 Supervision status.
  • Page 208 208 Parameters Name/Value Description Default FbEq 16 31.13 Selectable fault Defines the fault that can be automatically reset using parameter 31.12 Autoreset selection, bit 10. Faults are listed in chapter Fault tracing (page 331). Note: The fault codes are in hexadecimal. The selected code must be converted to decimal for this parameter.
  • Page 209 Parameters 209 Name/Value Description Default FbEq 16 31.22 STO indication Selects which indications are given when one or both Safe Fault/Fault run/stop torque off (STO) signals are switched off or lost. The indications also depend on whether the drive is running or stopped when this occurs.
  • Page 210 210 Parameters Name/Value Description Default FbEq 16 Warning/Warning Inputs Indication (running or stopped) Warning A5A0 Safe torque off Fault FA81 Safe torque off 1 Fault FA82 Safe torque off 2 (Normal operation) Event/Event Inputs Indication (running or stopped) Event B5A0 Safe torque off Event B5A0 Safe torque off and fault...
  • Page 211 Parameters 211 Name/Value Description Default FbEq 16 31.26 Stall speed limit Stall speed limit in rpm. See parameter 31.24 Stall 150.00 rpm function. 0.00…10000.00 rpm Stall speed limit. See par. 46.01 31.27 Stall frequency limit Stall frequency limit. See parameter 31.24 Stall function.
  • Page 212 212 Parameters Name/Value Description Default FbEq 16 31.31 Frequency trip margin Defines, together with 30.13 Minimum frequency 15.00 Hz 30.14 Maximum frequency, the maximum allowed frequency of the motor (overfrequency protection). The absolute value of this overfrequency trip level is calculated by adding the value of this parameter to the higher of the absolute values of 30.13 Minimum frequency...
  • Page 213 Parameters 213 Name/Value Description Default FbEq 16 31.33 Emergency ramp If parameter 31.32 Emergency ramp supervision is set to supervision delay 0%, this parameter defines the maximum time an emergency stop (mode Off1 or Off3) is allowed to take. If the motor has not stopped when the time elapses, the drive trips on 73B0 Emergency ramp...

  • Page 214: Supervision

    214 Parameters Name/Value Description Default FbEq 16 32 Supervision Configuration of signal supervision functions 1…3. Three values can be chosen to be monitored; a warning or fault is generated whenever predefined limits are exceeded. See also section Signal supervision (page 95). 32.01 Supervision status Signal supervision status word.
  • Page 215 Parameters 215 Name/Value Description Default FbEq 16 32.06 Supervision 1 action Selects whether the drive generates a fault, warning or No action neither when the value monitored by signal supervision 1 exceeds its limits. Note: This parameter does not affect the status indicated 32.01 Supervision status.
  • Page 216 216 Parameters Name/Value Description Default FbEq 16 32.11 Supervision 1 Defines the hysteresis for the signal monitored by signal 0.00 hysteresis supervision 1. Note: This parameter applies to all selections of parameter 32.11, not just Hysteresis. 0.00…100000.00 Hysteresis. 32.15 Supervision 2 function Selects the mode of signal supervision function 2.
  • Page 217 Parameters 217 Name/Value Description Default FbEq 16 32.20 Supervision 2 high Defines the upper limit for signal supervision 2. 0.00 -21474830.00… Upper limit. 21474830.00 32.21 Supervision 2 Defines the hysteresis for the signal monitored by signal 0.00 hysteresis supervision 2. Note: This parameter applies to all selections of parameter 32.15, not just Hysteresis.
  • Page 218 218 Parameters Name/Value Description Default FbEq 16 32.29 Supervision 3 low Defines the lower limit for signal supervision 3. 0.00 -21474830.00… Low limit. 21474830.00 32.30 Supervision 3 high Defines the upper limit for signal supervision 3. 0.00 -21474830.00… Upper limit. 21474830.00 32.31 Supervision 3...
  • Page 219 Parameters 219 Name/Value Description Default FbEq 16 32.38 Supervision 4 filter Defines a filter time constant for the signal monitored by 0.000 s time signal supervision 4. 0.000 … 30.000 s Signal filter time. 1000 = 1 s 32.39 Supervision 4 low Defines the lower limit for signal supervision 4.
  • Page 220 220 Parameters Name/Value Description Default FbEq 16 32.47 Supervision 5 signal Selects the signal to be monitored by signal supervision Zero function 5. For the available selections, see parameter 32.07 Supervision 1 signal. 32.48 Supervision 5 filter Defines a filter time constant for the signal monitored by 0.000 s time signal supervision 5.

  • Page 221: Motor Thermal Protection

    Parameters 221 Name/Value Description Default FbEq 16 Fault The drive trips on fault 80B0 Signal supervision. Fault if running The drive trips on fault 80B0 Signal supervision if running. 3 32.57 Supervision 6 signal Selects the signal to be monitored by signal supervision Zero function 6.
  • Page 222 222 Parameters Name/Value Description Default FbEq 16 35.11 Temperature 1 source Selects the source from which measured temperature 1 is Estimated read. temperature Usually this source is from a sensor connected to the motor controlled by the drive, but it could be used to measure and monitor a temperature from other parts of the process as long as a suitable sensor is used as per the selection list.
  • Page 223 Parameters 223 Name/Value Description Default FbEq 16 KTY83 analog I/O KTY83 sensor connected to the analog input selected by parameter 35.14 Temperature 1 AI source and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
  • Page 224 224 Parameters Name/Value Description Default FbEq 16 Ni1000 Ni1000 sensor connected to the analog input selected by parameter 35.14 Temperature 1 AI source and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
  • Page 225 Parameters 225 Name/Value Description Default FbEq 16 35.50 Motor ambient Defines the ambient temperature of the motor for the 20 °C or temperature motor thermal protection model. The unit is selected by 68 °F parameter 96.16 Unit selection. The motor thermal protection model estimates the motor temperature on the basis of parameters 35.50 …...
  • Page 226 226 Parameters Name/Value Description Default FbEq 16 35.53 Break point Defines the motor load curve together with parameters 45.00 Hz 35.51 Motor load curve 35.52 Zero speed load. Defines the break point frequency of the load curve ie. the point at which the motor load curve begins to decrease from the value of parameter 35.51 Motor load curve towards the value of parameter...

  • Page 227: Load Analyzer

    Parameters 227 Name/Value Description Default FbEq 16 35.55 Motor thermal time Defines the thermal time constant for use with the motor 256 s constant thermal protection model, defined as the time to reach 63% of the nominal motor temperature. See the motor manufacturer's recommendations.
  • Page 228 228 Parameters Name/Value Description Default FbEq 16 Class 20 Motor overload class 20. Class 30 Motor overload class 30. Class 40 Motor overload class 40. 36 Load analyzer Peak value and amplitude logger settings. See also section Load analyzer (page 95). 36.01 PVL signal source Selects the signal to be monitored by the peak value...
  • Page 229 Parameters 229 Name/Value Description Default FbEq 16 36.07 AL2 signal scaling Defines the monitored signal value for the amplitude 100.00 logger AL2 that corresponds to 100% sample value. 0.00…32767.00 Signal value corresponding to 100%. 1 = 1 36.09 Reset loggers Resets the peak value logger and/or amplitude logger 2.

  • Page 230: User Load Curve

    230 Parameters Name/Value Description Default FbEq 16 36.23 AL1 30 to 40% Shows the percentage of samples recorded by amplitude 0.00% logger 1 that fall between 30 and 40%. 0.00…100.00% Amplitude logger 1 samples between 30 and 40%. 1 = 1% 36.24 AL2 40 to 50% Shows the percentage of samples recorded by amplitude...
  • Page 231 Parameters 231 Name/Value Description Default FbEq 16 36.48 AL2 80 to 90% Percentage of samples recorded by amplitude logger 2 0.00% that fall between 80 and 90%. 0.00…100.00% Amplitude logger 2 samples between 80 and 90%. 1 = 1% 36.49 AL2 over 90% Percentage of samples recorded by amplitude logger 2 0.00%...
  • Page 232 232 Parameters Name/Value Description Default FbEq 16 Warning/Fault The drive generates an A8C1 ULC overload warning if the signal has been continuously over the overload curve for half of the time defined by parameter 37.41 ULC overload timer. The drive trips on 8002 ULC overload fault if the signal has been continuously over the overload curve for a time...
  • Page 233 Parameters 233 Name/Value Description Default FbEq 16 37.15 ULC speed table point Defines the fifth speed point. 1800.0 rpm See parameter 37.11 ULC speed table point -30000.0…30000.0 Speed. 1 = 1 rpm 37.16 ULC frequency table Defines the first of the five frequency points on the X-axis 5.0 Hz point 1 of the user load curve.

  • Page 234: Process Pid Set 1

    234 Parameters Name/Value Description Default FbEq 16 37.23 ULC underload point 3 Defines the third underload point. 25.0% See parameter 37.21 ULC underload point -1600.0…1600.0% Underload point. 1 = 1% 37.24 ULC underload point 4 Defines the fourth underload point. 30.0% See parameter 37.21 ULC underload point...
  • Page 235 Parameters 235 Name/Value Description Default FbEq 16 40 Process PID set 1 Parameter values for process PID control. The drive output can be controlled by the process PID. When the process PID control is enabled, the drive controls the process feedback to the reference value. Two different parameter sets can be defined for the process PID.
  • Page 236 236 Parameters Name/Value Description Default FbEq 16 40.06 Process PID status Displays status information on process PID control. 0000h word This parameter is read-only. Name Value PID active 1 = Process PID control active. Setpoint frozen 1 = Process PID setpoint frozen. Output frozen 1 = Process PID controller output frozen.
  • Page 237 Parameters 237 Name/Value Description Default FbEq 16 In1+In2 Sum of sources 1 and 2. In1-In2 Source 2 subtracted from source 1. In1*In2 Source 1 multiplied by source 2. In1/In2 Source 1 divided by source 2. MIN(In1,In2) Smaller of the two sources. MAX(In1,In2) Greater of the two sources.
  • Page 238 238 Parameters Name/Value Description Default FbEq 16 AI2 percent 12.102 AI2 percent value Control panel (ref Panel reference (03.01 Panel reference, see page 111) saved) saved by the control system for the location where the control returns is used as the reference. Reference Ext1 reference Ext2 reference...
  • Page 239 Parameters 239 Name/Value Description Default FbEq 16 sqrt(In1-In2) Square root of (source 1 - source 2). sqrt(In1+In2) Square root of (source 1 + source 2). sqrt(In1)+sqrt(In2) Square root of source 1 + square root of source 2. 40.19 Set 1 internal setpoint Selects together with 40.20 Set 1 internal setpoint sel2 Not selected...
  • Page 240 240 Parameters Name/Value Description Default FbEq 16 40.21 Set 1 internal setpoint Internal process setpoint 1. See parameter 40.19 Set 1 0.00 PID internal setpoint sel11. customer units -200000.00… Internal process setpoint 1. 1 = 1 PID 200000.00 PID customer customer units unit 40.22...
  • Page 241 Parameters 241 Name/Value Description Default FbEq 16 Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Supervision 1 Bit 0 of 32.01 Supervision status Supervision 2 Bit 1 of 32.01 Supervision status...
  • Page 242 242 Parameters Name/Value Description Default FbEq 16 40.34 Set 1 derivation time Defines the derivation time of the process PID controller. 0.000 s The derivative component at the controller output is calculated on basis of two consecutive error values (E and E ) according to the following formula: PID DERIV TIME ×...
  • Page 243 Parameters 243 Name/Value Description Default FbEq 16 Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4).
  • Page 244 244 Parameters Name/Value Description Default FbEq 16 40.45 Set 1 sleep boost time Defines a boost time for the sleep boost step. See 0.0 s parameter 40.46 Set 1 sleep boost step. 0.0…3600.0 s Sleep boost time. 1 = 1 s 40.46 Set 1 sleep boost step When the drive is entering sleep mode, the process...
  • Page 245 Parameters 245 Name/Value Description Default FbEq 16 AI1 scaled 12.12 AI1 scaled value AI2 scaled 12.22 AI2 scaled value. Other Source selection (see Terms and abbreviations). 40.51 Set 1 trim mode Activates the trim function and selects between direct and proportional trimming (or a combination of both).
  • Page 246 246 Parameters Name/Value Description Default FbEq 16 PID output PID controller output. 40.57 PID set1/set2 Selects the source that determines whether process PID PID set 1 selection parameter set 1 (parameters 40.07…40.50) or set 2 (group 41 Process PID set 2) is used.
  • Page 247 Parameters 247 Name/Value Description Default FbEq 16 Set 1 PID activation source is On. Follow Ext1/Ext2 Selection follows the value of parameter 19.11 Ext1/Ext2 selection selection. By changing to Ext2 control location, Process PID set 1 is activated. Digital input DI1 (10.02 DI delayed status, bit 0).
  • Page 248 248 Parameters Name/Value Description Default FbEq 16 Liters per second. l/min Liters per minute. Liters per hour. Cubic meter per second. /min Cubic meter per minute. Cubic kilometers per hour. gal/s Gallons per second. Cubic feet per second. /min Cubic feet per minute. Cubic feet per hour.

  • Page 249: Process Pid Set 2

    Parameters 249 Name/Value Description Default FbEq 16 40.91 Feedback data Storage parameter for receiving a process feedback value 0.00 storage eg. through the embedded fieldbus interface. The value can be sent to the drive as Modbus I/O data. Set the target selection parameter of that particular data (58.101…58.114) to Feedback data storage.
  • Page 250 250 Parameters Name/Value Description Default FbEq 16 41.17 Set 2 setpoint 2 See parameter 40.17 Set 1 setpoint 2 source. Not selected source 41.18 Set 2 setpoint function See parameter 40.18 Set 1 setpoint function. 41.19 Set 2 internal setpoint See parameter 40.19 Set 1 internal setpoint sel1.
  • Page 251 Parameters 251 Name/Value Description Default FbEq 16 41.47 Set 2 wake-up See parameter 40.47 Set 1 wake-up deviation. 0.00 PID deviation customer units 41.48 Set 2 wake-up delay See parameter 40.48 Set 1 wake-up delay. 0.50 s 41.49 Set 2 tracking mode See parameter 40.49 Set 1 tracking mode.

  • Page 252: Mechanical Brake Control

    252 Parameters Name/Value Description Default FbEq 16 44 Mechanical brake Configuration of mechanical brake control. control 44.01 Brake control status Displays the mechanical brake control status word. 0000h This parameter is read-only. Name Information Open command Close/open command to brake actuator (0 = close, 1 = open). Connect this bit to desired output.

  • Page 253: Energy Efficiency

    Parameters 253 Name/Value Description Default FbEq 16 44.08 Brake open delay Defines the brake open delay, ie. the delay between the 0.00 s internal open brake command and the release of motor speed control. The delay timer starts when the drive has magnetized the motor.
  • Page 254 254 Parameters Name/Value Description Default FbEq 16 45.04 Saved energy Energy saved in kWh compared to direct-on-line motor connection. This parameter is read-only (see parameter 45.21 Energy calculations reset). 0.0…214748364.7 Energy savings in kWh. 1 = 1 kWh 45.05 Saved money x1000 Displays the monetary savings in thousands compared to direct-on-line motor connection.
  • Page 255 Parameters 255 Name/Value Description Default FbEq 16 45.10 Total saved CO2 Reduction in CO emissions in metric tons compared to direct-on-line motor connection. This value is calculated by multiplying the saved energy in MWh by the value of parameter 45.18 CO2 conversion factor (by default, 0.5 metric tons/MWh).
  • Page 256 256 Parameters Name/Value Description Default FbEq 16 45.19 Comparison power Actual power that the motor absorbs when connected 0.00 kW direct-on-line and operating the application. The value is used for reference when energy savings are calculated. Note: The accuracy of the energy savings calculation is directly dependent on the accuracy of this value.

  • Page 257: Monitoring/Scaling Settings

    Parameters 257 Name/Value Description Default FbEq 16 45.31 Monthly peak power Value of the peak power during the present month, that is, 0.00 kW value (resettable) since midnight of the first day of the present month. You can reset the value by setting it to zero. -3000.00 …...
  • Page 258 FBA A). For example, with a setting of 500, the fieldbus reference range of 0…20000 would correspond to a speed of 500…[46.01] rpm. Note: This parameter is effective only with the ABB Drives communication profile. 0.00 … 30000.00 rpm Speed corresponding to minimum fieldbus reference.
  • Page 259 Parameters 259 Name/Value Description Default FbEq 16 46.14 Filter time power Defines a filter time for signal 01.14 Output power. 100 ms 2…20000 ms Output power signal filter time. 1 = 1 ms 46.21 At speed hysteresis Defines the “at setpoint” limits for speed control of the 50.00 rpm drive.
  • Page 260 260 Parameters Name/Value Description Default FbEq 16 46.23 At torque hysteresis Defines the “at setpoint” limits for torque control of the 5.0% drive. When the absolute difference between reference (26.73 Torque reference act 4) and actual torque (01.10 Motor torque) is smaller than 46.23 At torque hysteresis, the drive is considered to be “at setpoint”.

  • Page 261: Data Storage

    Parameters 261 Name/Value Description Default FbEq 16 47 Data storage Data storage parameters that can be written to and read from using other parameters’ source and target settings. Note that there are different storage parameters for different data types. See also section Data storage parameters (page 98).

  • Page 262: Panel Port Communication

    262 Parameters Name/Value Description Default FbEq 16 49 Panel port Communication settings for the control panel port on the drive. communication 49.01 Node ID number Defines the node ID of the drive. All devices connected to the network must have a unique node ID. Note: For networked drives, it is advisable to reserve ID 1 for spare/replacement drives.
  • Page 263 Parameters 263 Name/Value Description Default FbEq 16 Configure Refresh parameters 49.01…49.05. The value reverts automatically to Done. 49.19 Basic panel home Selects the parameters that are shown in Home view 1 of Auto view 1 the integrated or Basic panel (ACS-BP-S). Auto Shows the factory default parameters.

  • Page 264: Embedded Fieldbus

    264 Parameters Name/Value Description Default FbEq 16 Value Motor data Motor control Control macros Diagnostics Reserved Parameters 6...15 Reserved 0000h…FFFFh 49.219 Basic panel home Selects the parameters that are shown in Home view 4 of Auto view 4 the integrated or Basic panel (ACS-BP-S). For the selections, see parameter 49.19.
  • Page 265 Parameters 265 Name/Value Description Default FbEq 16 58.04 Baud rate Selects the transfer rate of the fieldbus link. 19.2 kbps When using selection Autodetect, the parity setting of the bus must be known and configured in parameter 58.05 Parity. When parameter 58.04 Baud rate is set to Autodetect, the EFB settings must be refreshed with...
  • Page 266 266 Parameters Name/Value Description Default FbEq 16 58.07 Communication Displays the status of the EFB communication. diagnostics This parameter is read-only. Note that the name is only visible when the error is present (bit value is 1). Name Description Init failed 1 = EFB initialization failed Addr config err 1 = Node address not allowed by protocol...
  • Page 267 Parameters 267 Name/Value Description Default FbEq 16 58.11 UART errors Displays a count of character errors received by the drive. An increasing count indicates a configuration problem on the bus. Can be reset from the control panel by keeping Reset down for over 3 seconds.
  • Page 268 58.06 Communication control (Refresh settings). ABB Drives ABB Drives control profile (with a 16-bit control word) DCU Profile DCU control profile (with a 16 or 32-bit control word) 58.26 EFB ref1 type...
  • Page 269 Parameters 269 Name/Value Description Default FbEq 16 Torque Torque reference. The scaling is defined by parameter 46.03 Torque scaling. Speed Speed reference. The scaling is defined by parameter 46.01 Speed scaling. Frequency Frequency reference. The scaling is defined by parameter 46.02 Frequency scaling.
  • Page 270 270 Parameters Name/Value Description Default FbEq 16 Transparent The value selected by parameter 58.32 EFB act2 transparent source is sent as actual value 2. No scaling is applied (the 16-bit scaling is 1 = 1 unit). General The value selected by parameter 58.32 EFB act2 transparent source is sent as actual value 2 with a 16-bit...
  • Page 271 Reference REF1 (16 bits) Ref2 16bit Reference REF2 (16 bits) SW 16bit ABB Drives profile: 16-bit ABB drives status word; Profile: lower 16 bits of the DCU status word Act1 16bit Actual value ACT1 (16 bits) Act2 16bit Actual value ACT2 (16 bits)

  • Page 272: External Pid1

    272 Parameters Name/Value Description Default FbEq 16 58.104 Data I/O 4 Defines the address in the drive which the Modbus master SW 16bit accesses when it reads from or writes to register address 400004. For the selections, see parameter 58.101 Data I/O 58.105 Data I/O 5 Defines the address in the drive which the Modbus master Act1 16bit...
  • Page 273 Parameters 273 Name/Value Description Default FbEq 16 71.06 PID status word Displays status information on process external PID control. This parameter is read-only. Name Value PID active 1 = Process PID control active. Reserved Output frozen 1 = Process PID controller output frozen. Bit is set if parameter 71.38 Output freeze enable is TRUE, or the deadband function is active (bit 9 is set).

  • Page 274: Hw Configuration

    274 Parameters Name/Value Description Default FbEq 16 71.23 Internal setpoint 3 See parameter 40.23 Set 1 internal setpoint 0.00 PID customer units 71.26 Setpoint min See parameter 40.26 Set 1 setpoint min. 0.00 71.27 Setpoint max See parameter 40.27 Set 1 setpoint max.
  • Page 275 Parameters 275 Name/Value Description Default FbEq 16 208…240 V 208…240 V, available for ACS180-04-xxxx-1/-2 drives 380...415 V, available for ACS180-04-xxxx-4 drives 380...415 V 440...480 V 440...480 V, available for ACS180-04-xxxx-4 drives 95.02 Adaptive voltage limits Enables adaptive voltage limits. Enable Adaptive voltage limits can be used if, for example, an IGBT supply unit is used to raise the DC voltage level.

  • Page 276: System

    276 Parameters Name/Value Description Default FbEq 16 95.26 Motor disconnect Enables the use of the motor disconnect switch, or selects Disable detection the source for the enable signal. When enabled, the drive does not trip to a fault when it detects the disconnection but remains operational and returns to normal operation after a reconnection.
  • Page 277 However, backup of the default parameter settings (factory settings) of each standard macro is still available. Done Macro selection complete; normal operation. ABB standard ABB standard macro. For scalar motor control. Hand/Auto Hand/Auto macro.
  • Page 278 Control macros for more information. standard To change the macro, use parameter 96.04 Macro select. Done Macro selection complete; normal operation. ABB standard ABB standard macro. For scalar motor control. Hand/Auto Hand/Auto macro. Hand/PID Hand/PID macro. Modbus RTU Modbus RTU...
  • Page 279 Parameters 279 Name/Value Description Default FbEq 16 Reset end user texts Restores all end user texts to default values, including the 1024 drive name, contact info, customized fault and warning texts and currency unit. If the value of parameter 40.79 is set to User Text, then the PID unit is also reset.
  • Page 280 280 Parameters Name/Value Description Default FbEq 16 User3 backup User set 3 has been saved or loaded. User4 backup User set 4 has been saved or loaded. 96.11 User set save/load Enables the saving and restoring of up to four custom sets No action of parameter settings.
  • Page 281 Parameters 281 Name/Value Description Default FbEq 16 Supervision 1 Bit 0 of 32.01 Supervision status. Supervision 2 Bit 1 of 32.01 Supervision status. Supervision 3 Bit 2 of 32.01 Supervision status. Supervision 4 Bit 3 of 32.01 Supervision status Supervision 5 Bit 4 of 32.01 Supervision status.
  • Page 282 282 Parameters Name/Value Description Default FbEq 16 96.55 Checksum control Bits 8…9 select which comparison(s) are made: 0b0000 word • Bit 8 = 1 (Approved checksum A): 96.68 Actual checksum A is compared to 96.71 Approved checksum A, and/or • Bit 9 = 1 (Approved checksum A): if 96.69 Actual checksum B is compared to...
  • Page 283 Parameters 283 Name/Value Description Default FbEq 16 96.69 Actual checksum B Displays the actual parameter configuration checksum B. 0x0000 The checksum B is generated and updated whenever an action is selected in 96.54 Checksum action 96.55 Checksum control word, bit 9 = 1 (Approved checksum B) The set of parameters for checksum B does not include: •...
  • Page 284 See parameter 96.02 Pass code. Name Information Disable ABB access 1 = ABB access levels (service, advanced programmer, etc.; see levels 96.03) disabled Freeze parameter 1 = Changing the parameter lock state prevented, ie. pass code lock state...

  • Page 285: Motor Control

    Parameters 285 Name/Value Description Default FbEq 16 97 Motor control Switching frequency; slip gain; voltage reserve; flux braking; anti-cogging (signal injection); IR compensation. 97.01 Switching frequency Defines the switching frequency of the drive that is used 4 kHz reference as long as the drive does not heat too much. See section Switching frequency on page 68.
  • Page 286 97.06 Flux 100.00% reference select select is set to User flux reference. Note: • ABB recommends the range of 20.00%...120.00%. 0.00...200.00% User-defined flux reference. 100 = 1% 97.08 Optimizer minimum This parameter can be used to improve the control 0.0%...
  • Page 287 Parameters 287 Name/Value Description Default FbEq 16 97.13 IR compensation Defines the relative output voltage boost at zero speed (IR 3.20% compensation). The function is useful in applications with a high break-away torque where vector control cannot be applied. U / U Relative output voltage.
  • Page 288 288 Parameters Name/Value Description Default FbEq 16 97.15 Motor model Selects whether the temperature-dependent parameters Disabled temperature (such as stator or rotor resistance) of the motor model adaptation adapt to actual (measured or estimated) temperature or not. See parameter group 35 Motor thermal protection selection of temperature measurement sources.

  • Page 289: User Motor Parameters

    Parameters 289 Name/Value Description Default FbEq 16 97.94 IR comp max Sets the frequency at which IR compensation (set by 50.0 frequency parameter 97.13 IR compensation) reaches 0 V. The unit is % of motor nominal frequency. IR compensation When enabled, IR compensation provides an extra voltage boost to the motor at low speeds.
  • Page 290 290 Parameters Name/Value Description Default FbEq 16 98.02 Rs user Defines the stator resistance R of the motor model. 0.00000 p.u. With a star-connected motor, R is the resistance of one winding. With a delta-connected motor, R is one-third of the resistance of one winding.

  • Page 291: Motor Data

    Parameters 291 Name/Value Description Default FbEq 16  98.12 SigmaL user SI Defines the leakage inductance 0.00 mH Note: This parameter is valid only for asynchronous motors. 0.00…100000.00 mH Leakage inductance. 1 = 10000 98.13 Ld user SI Defines the direct axis (synchronous) inductance. 0.00 mH Note: This parameter is valid only for permanent magnet motors.
  • Page 292 292 Parameters Name/Value Description Default FbEq 16 Scalar Scalar control. Suitable for most applications, if top performance is not required. Motor identification run is not required. Note: Scalar control must be used in the following situations: • with multimotor applications 1) if the load is not equally shared between the motors, 2) if the motors are of different sizes, or 3) if the motors are going to be changed after the motor identification (ID run)
  • Page 293 Parameters 293 Name/Value Description Default FbEq 16 99.08 Motor nominal Defines the nominal motor frequency. This setting must 50.00 Hz frequency match the value on the rating plate of the motor. Note: This parameter cannot be changed while the drive is running.
  • Page 294 294 Parameters Name/Value Description Default FbEq 16 99.13 ID run requested Selects the type of the motor identification routine (ID run) None performed at the next start of the drive. During the ID run, the drive will identify the characteristics of the motor for optimum motor control.
  • Page 295 Parameters 295 Name/Value Description Default FbEq 16 Normal Normal ID run. Guarantees good control accuracy for all cases. The ID run takes about 90 seconds. This mode should be selected whenever it is possible. Notes: • If the load torque will be higher than 20% of motor nominal torque, or if the machinery is not able to withstand the nominal torque transient during the ID run, then the driven machinery must be de-coupled...
  • Page 296 296 Parameters Name/Value Description Default FbEq 16 Advanced Advanced ID run. Guarantees the best possible control accuracy. The ID run takes a very long time to complete. This mode should be selected when top performance is needed across the whole operating area. Note: The driven machinery must be de-coupled from the motor because of high torque and speed transients that are applied.

  • Page 297: Differences In The Default Values Between 50 Hz And 60 Hz Supply Frequency Settings

    Parameters 297 Differences in the default values between 50 Hz and 60 Hz supply frequency settings Parameter 95.20 HW options word 1 bit 0 changes the drive parameter default values according to the supply frequency, 50 Hz or 60 Hz. The bit is set according to the market before the drive is delivered.

  • Page 298: Parameters Supported By Modbus Backwards Compatibility With 550

    298 Parameters Parameters supported by Modbus backwards compatibility with 550 ACx550 compatibility mode is a way to communicate with an ACxx80 drive in such a way that it looks like an ACx550 drive over Modbus RTU or Modbus TCP. This mode can be enabled by changing parameter 96.78 550 compatibility mode to Enable.
  • Page 299 Parameters 299 ACx550 Name Read/Write ACx550 Name Read/Write parameter parameter 11.04 REF1 MIN Read/Write 21.05 DC HOLD SPEED Read/Write 11.05 REF1 MAX Read/Write 21.06 DC CURR REF Read/Write 11.06 REF2 SEL Read/Write 21.09 EMERG STOP SEL Read/Write 11.07 REF2 MIN Read/Write 21.12 ZERO SPEED DELAY...
  • Page 300 300 Parameters ACx550 Name Read/Write ACx550 Name Read/Write parameter parameter 40.04 PID DERIV FILTER Read/Write 41.11 INTERNAL SETPNT Read/Write 40.08 0% VALUE Read/Write 41.12 SETPOINT MIN Read/Write 40.09 100% VALUE Read/Write 41.13 SETPOINT MAX Read/Write 40.10 SET POINT SEL Read/Write 41.14 FBK SEL Read/Write...

  • Page 301: Additional Parameter Data

    Additional parameter data 301 Additional parameter data What this chapter contains • Terms and abbreviations • Fieldbus addresses • Parameter groups 1…9 • Parameter groups 10…99 Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive. Usually can only be monitored but not adjusted;...

  • Page 302: Fieldbus Addresses

    302 Additional parameter data Term Definition List Selection list. Parameter number. Packed Boolean (bit list). Real Real number. Type Parameter type. See Analog src, Binary src, List, PB, Real. Uint16 16-bit unsigned integer. Fieldbus addresses Refer to Fieldbus control through the embedded fieldbus interface (EFB).

  • Page 303: Parameter Groups 1

    Additional parameter data 303 Parameter groups 1…9 Name Type Range Unit FbEq32 01 Actual values 01.01 Motor speed used Real -30000.00…30000.00 100 = 1 rpm 01.03 Motor speed % Real -1000.00…1000.00 100 = 1% 01.06 Output frequency Real -500.00…500.00 100 = 1 Hz 01.07 Motor current Real...
  • Page 304 304 Additional parameter data Name Type Range Unit FbEq32 01.66 Abs output power % motor Real 0.00…300.00 100 = 1% 01.68 Abs motor shaft power Real 0.00… 32767.00 100 = 1 kW 03 Input references 03.01 Panel reference Real -100000.00…100000.00 100 = 1 03.02 Panel reference remote...
  • Page 305 Additional parameter data 305 Name Type Range Unit FbEq32 05 Diagnostics 05.01 On-time counter Real 0…65535 1 = 1 d 05.02 Run-time counter Real 0…65535 1 = 1 d 05.03 Hours run Real 0.0…429496729.5 10 = 1 h 05.04 Fan on-time counter Real 0…65535 1 = 1 d...
  • Page 306 306 Additional parameter data Name Type Range Unit FbEq32 07.05 Firmware version Data 1 = 1 07.06 Loading package name List 1 = 1 07.07 Loading package version Data 1 = 1 07.11 Cpu usage Real 0…100 1 = 1% 07.25 Customization package name Data...

  • Page 307: Parameter Groups 10

    Additional parameter data 307 Parameter groups 10…99 Name Type Range Unit FbEq32 10 Standard DI, RO 10.01 DI status 0000h…FFFFh 1 = 1 10.02 DI delayed status 0000h…FFFFh 1 = 1 10.03 DI force selection 0000h…FFFFh 1 = 1 10.04 DI forced data 0000h…FFFFh 1 = 1...
  • Page 308 308 Additional parameter data Name Type Range Unit FbEq32 11.45 Freq in 1 at scaled max Real -32768.000…32767.000 1000 = 1 11.46 Freq in 2 actual value Real 0…16000 1 = 1 11.47 Freq in 2 scaled Real -32768.000…32767.000 1000 = 1 11.50 Freq in 2 min Real...
  • Page 309 Additional parameter data 309 Name Type Range Unit FbEq32 13.15 AO1 unit selection List 2, 10 1 = 1 13.16 AO1 filter time Real 0.000…30.000 1000 = 1 s 13.17 AO1 source min Real -32768.0…32767.0 10 = 1 13.18 AO1 source max Real -32768.0…32767.0 10 = 1...
  • Page 310 310 Additional parameter data Name Type Range Unit FbEq32 21.05 Emergency stop source Binary src 1 = 1 21.06 Zero speed limit Real 0.00…30000.00 100 = 1 rpm 21.07 Zero speed delay Real 0…30000 1 = 1 ms 21.08 DC current control 0b0000...0b1111 1 = 1 21.09...
  • Page 311 Additional parameter data 311 Name Type Range Unit FbEq32 22.32 Constant speed 7 Real -30000.00…30000.00 100 = 1 rpm 22.41 Speed ref safe Real -30000.00…30000.00 100 = 1 rpm 22.42 Jogging 1 ref Real -30000.00…30000.00 100 = 1 rpm 22.43 Jogging 2 ref Real -30000.00…30000.00...

  • Page 312: Speed Reference Conditioning

    312 Additional parameter data Name Type Range Unit FbEq32 24 Speed reference conditioning 24.01 Used speed reference Real -30000.00…30000.00 100 = 1 rpm 24.02 Used speed feedback Real -30000.00…30000.00 100 = 1 rpm 24.03 Speed error filtered Real -30000.0…30000.0 100 = 1 rpm 24.04 Speed error inverted Real...

  • Page 313: Frequency Reference Chain

    Additional parameter data 313 Name Type Range Unit FbEq32 26.20 Torque reversal List 1 = 1 26.70 Torque reference act 1 Real -1600.0…1600.0 10 = 1% 26.71 Torque reference act 2 Real -1600.0…1600.0 10 = 1% 26.72 Torque reference act 3 Real -1600.0…1600.0 10 = 1%...

  • Page 314: Limits

    314 Additional parameter data Name Type Range Unit FbEq32 28.72 Freq acceleration time 1 Real 0.000…1800.000 1000 = 1 s 28.73 Freq deceleration time 1 Real 0.000…1800.000 1000 = 1 s 28.74 Freq acceleration time 2 Real 0.000…1800.000 1000 = 1 s 28.75 Freq deceleration time 2 Real...

  • Page 315: Supervision

    Additional parameter data 315 Name Type Range Unit FbEq32 31.08 External event 4 type List 0…1 1 = 1 31.09 External event 5 source Binary src 1 = 1 31.10 External event 5 type List 0…1 1 = 1 31.11 Fault reset selection Binary src 1 = 1...

  • Page 316: Motor Thermal Protection

    316 Additional parameter data Name Type Range Unit FbEq32 32.20 Supervision 2 high Real -21474830.00… 100 = 1 21474830.00 32.21 Supervision 2 hysteresis Real 0.00…100000.00 100 = 1 32.25 Supervision 3 function List 0…7 1 = 1 32.26 Supervision 3 action List 0…2 1 = 1...

  • Page 317: Load Analyzer

    Additional parameter data 317 Name Type Range Unit FbEq32 35.11 Temperature 1 source List 0...2, 5…7, 11...16 1 = 1 35.12 Temperature 1 fault limit Real -60 … 5000 °C °C, °F or 1 = 1 unit 35.13 Temperature 1 warning limit Real -60 …...

  • Page 318: User Load Curve

    318 Additional parameter data Name Type Range Unit FbEq32 36.42 AL2 20 to 30% Real 0.00…100.00 100 = 1% 36.43 AL2 30 to 40% Real 0.00…100.00 100 = 1% 36.44 AL2 40 to 50% Real 0.00…100.00 100 = 1% 36.45 AL2 50 to 60% Real 0.00…100.00...
  • Page 319 Additional parameter data 319 Name Type Range Unit FbEq32 40.03 Process PID setpoint actual Real -200000.00…200000.00 100 = 1 PID customer customer unit units 40.04 Process PID deviation actual Real -200000.00…200000.00 100 = 1 PID customer customer unit units 40.05 Process PID trim output act Real -200000.00…200000.00...
  • Page 320 320 Additional parameter data Name Type Range Unit FbEq32 40.38 Set 1 output freeze enable Binary src 1 = 1 40.39 Set 1 deadband range Real 0……200000.0 10 = 1 40.40 Set 1 deadband delay Real 0.0 … 3600.0 10 = 1 s 40.43 Set 1 sleep level Real...
  • Page 321 Additional parameter data 321 Name Type Range Unit FbEq32 41.09 Set 2 feedback 2 source Analog src 1 = 1 41.10 Set 2 feedback function List 0…11 1 = 1 41.11 Set 2 feedback filter time Real 0.000…30.000 1000 = 1 s 41.14 Set 2 setpoint scaling Real...

  • Page 322: Mechanical Brake Control

    322 Additional parameter data Name Type Range Unit FbEq32 41.47 Set 2 wake-up deviation Real -200000.00… 200000.00 100 = 1 PID customer customer unit units 41.48 Set 2 wake-up delay Real 0.00…60.00 100 = 1 s 41.49 Set 2 tracking mode Binary src 1 = 1 41.50...
  • Page 323 Additional parameter data 323 Name Type Range Unit FbEq32 45.05 Saved money x1000 Real 0…4294967295 thousands (selecta- 1 = 1 unit ble) 45.06 Saved money Real 0.00…999.99 (selecta- 100 = 1 unit ble) 45.07 Saved amount Real 0.00…21474836.47 (selecta- 100 = 1 unit ble) 45.08 CO2 reduction in kilotons...

  • Page 324: Data Storage

    324 Additional parameter data Name Type Range Unit FbEq32 46.03 Torque scaling Real 0.1…1000.0 10 = 1% 46.04 Power scaling Real 0.10…30000.00 10 = 1 unit 46.05 Current scaling Real 0…30000 1 = 1 A 46.06 Speed ref zero scaling Real 0.00 …...
  • Page 325 Additional parameter data 325 Name Type Range Unit FbEq32 49.20 Basic panel home view 2 49.21 Basic panel home view 3 49.30 Basic panel menu hiding 0000h…FFFFh 49.219 Basic panel home view 4 0000h…FFFFh 49.220 Basic panel home view 5 0000h…FFFFh 49.221 Basic panel home view 6 0000h…FFFFh...
  • Page 326 326 Additional parameter data Name Type Range Unit FbEq32 58.102 Data I/O 2 Analog src 1 = 1 58.103 Data I/O 3 Analog src 1 = 1 58.104 Data I/O 4 Analog src 1 = 1 58.105 Data I/O 5 Analog src 1 = 1 58.106 Data I/O 6...
  • Page 327 Additional parameter data 327 Name Type Range Unit FbEq32 71.35 Derivation filter time Real 0.0…10.0 10 = 1 s 71.36 Output min Real -200000.00…200000.00 10 = 1 71.37 Output max Real -200000.00…200000.00 10 = 1 71.38 Output freeze enable Binary src 1 = 1 71.39 Deadband range...
  • Page 328 328 Additional parameter data Name Type Range Unit FbEq32 (Parameters 96.100…96.102 only visible when enabled by parameter 96.02) 96.100 Change user pass code Data 10000000…99999999 1 = 1 96.101 Confirm user pass code Data 10000000…99999999 1 = 1 96.102 User lock functionality 0000h…FFFFh 1 = 1 97 Motor control...
  • Page 329 Additional parameter data 329 Name Type Range Unit FbEq32 98.10 Rr user SI Real 0.00000…100.00000 100000 = 1 p.u. 98.11 Lm user SI Real 0.00…100000.00 100 = 1 mH 98.12 SigmaL user SI Real 0.00…100000.00 100 = 1 mH 98.13 Ld user SI Real 0.00…100000.00...
  • Page 330 330 Additional parameter data...

  • Page 331: Fault Tracing

    If the warnings and faults cannot be identified and corrected using the information in this chapter, contact an ABB service representative. If you use the Drive composer PC tool, send the Support package created by the Drive composer to the ABB service representative.

  • Page 332: Indications

    332 Fault tracing Indications  Warnings and faults Warnings and faults indicate an abnormal drive status. The codes and names of active warnings and faults are displayed on the control panel of the drive as well as in the Drive composer PC tool. Only the codes of warnings and faults are available over fieldbus.

  • Page 333: Viewing Warning/Fault Information

    The code can be read with a mobile device containing the ABB service application, which then sends the data to ABB for analysis. For more information on the application,...

  • Page 334: Warning Messages

    Checking the insulation of the assembly in the hardware manual of the drive. If an earth fault is found, fix or change the motor cable and/or motor. If no earth fault can be detected, contact your local ABB representative.
  • Page 335 Check the supply voltage. A3AA DC not charged The voltage of the intermediate If the problem persists, contact your local DC circuit has not yet risen to ABB representative. operating level. A490 Incorrect temperature Sensor type mismatch. Check the settings of temperature source sensor setup parameters 35.11.
  • Page 336 31.22 STO indication run/stop (page 209). A5EA Measurement circuit Problem with internal Contact your local ABB representative. temperature temperature measurement of the drive. A5EB PU board powerfail Power unit power supply Contact your local ABB representative.
  • Page 337 Warning / Aux. code Cause What to do (hex) A687 Checksum An action has been defined for Contact your local ABB representative for configuration a parameter checksum configuring the feature, or disable the mismatch but the feature has feature in 96.54 Checksum action.
  • Page 338 • All cables between drive and motor are connected and secured. If no issue was detected and drive output was actually connected to motor, contact ABB. A780 Motor stall Motor is operating in stall Check motor load and drive ratings.
  • Page 339 Fault tracing 339 Code Warning / Aux. code Cause What to do (hex) A8B0 Signal supervision Warning generated by a signal Check the source of the warning supervision function. (parameter 32.07 Supervision 1 signal). (Editable message text) Programmable warning: 32.06 Supervision 1 action A8B1 Signal supervision Warning generated by a signal...
  • Page 340 340 Fault tracing Code Warning / Aux. code Cause What to do (hex) A983 External warning 3 Fault in external device 3. Check the external device. (Editable message text) Check setting of parameter 31.05 Programmable warning: External event 3 source. 31.05 External event 3 source 31.06 External event 3...
  • Page 341 Fault tracing 341 Code Warning / Aux. code Cause What to do (hex) B5A0 STO event Safe torque off function is Check safety circuit connections. For active, ie. safety circuit more information, see chapter The Safe Programmable event: signal(s) connected to torque off function in the hardware 31.22 STO indication run/stop...

  • Page 342: Fault Messages

    Check for an earth fault in motor or motor cables by measuring the insulation resistances of motor and motor cable. Try running the motor in scalar control mode if allowed. (See parameter 99.04 Motor control mode.) If no earth fault can be detected, contact your local ABB representative.
  • Page 343 Fault tracing 343 Code Fault / Aux. code Cause What to do (hex) 2340 Short circuit Short-circuit in motor cable(s) Check motor and motor cable for cabling or motor. errors. Aux code 0x0080 indicates Check there are no power factor that the state feedback from correction capacitors or surge absorbers output phases does not match...
  • Page 344 Check the value of parameter 35.12 Temperature 1 fault limit. 5090 STO hardware failure STO hardware diagnostics has Contact your local ABB representative for detected hardware failure. hardware replacement. 5091 Safe torque off Safe torque off function is Check safety circuit connections. For active, ie.
  • Page 345 Check the connection between the control unit and the power unit control unit and the power unit. is lost. 5690 PU communication Internal communication error. Contact your local ABB representative. internal 5691 Measurement circuit Measurement circuit fault. Contact your local ABB representative. 5692...
  • Page 346 Program file incompatible with Adapt the program to current block current firmware version. library and firmware version. Other Contact your local ABB representative, quoting the auxiliary code. 64B2 User set fault Loading of user parameter set Ensure that a valid user parameter set failed because exists.
  • Page 347 Fault / Aux. code Cause What to do (hex) 6882 Text 32-bit table Internal fault. Reset the fault. Contact your local ABB overflow representative if the fault persists. 6885 Text file overflow Internal fault. Reset the fault. Contact your local ABB representative if the fault persists.
  • Page 348 348 Fault tracing Code Fault / Aux. code Cause What to do (hex) 73B0 Emergency ramp Emergency stop did not finish Check the settings of parameters 31.32 failed within expected time. Emergency ramp supervision 31.33 Emergency ramp supervision delay. Check the predefined ramp times (23.11…23.15 for mode Off1, 23.23...
  • Page 349 Fault tracing 349 Code Fault / Aux. code Cause What to do (hex) 9083 External fault 3 Fault in external device 3. Check the external device. (Editable message text) Check setting of parameter 31.05 Programmable fault: 31.05 External event 3 source.
  • Page 350 Limits. Make sure that the maximum torque limit in force is greater than 100%. 0004 Current measurement Contact your local ABB representative. calibration did not finish within reasonable time 0005…0008 Internal error. Contact your local ABB representative. 0009 (Asynchronous motors only) Contact your local ABB representative.

  • Page 351: Fieldbus Control Through The Embedded Fieldbus Interface (Efb)

    Fieldbus control through the embedded fieldbus interface (EFB) 351 Fieldbus control through the embedded fieldbus interface (EFB) What this chapter contains • System overview • Modbus • Connecting the fieldbus to the drive • Setting up the embedded fieldbus interface (Modbus) •...

  • Page 352: System Overview

    Connect the fieldbus to the EIA-485 Modbus RTU terminal on control connectors which is on the front of the drive. The connection diagram is shown below. ACS180 has a jumper J2 on front of the drive to switch between EFB mode and external...

  • Page 353: Setting Up The Embedded Fieldbus Interface (Modbus)

    Fieldbus control through the embedded fieldbus interface (EFB) 353 control panel mode. Make sure the jumper is on the correct position before connect to fieldbus. Fieldbus controller Termination ON Fieldbus Termination OFF Termination OFF Termination ON Modbus Mode Modbus Mode Modbus Mode Drive Drive...
  • Page 354 58.17 Transmit delay 0 ms (default) Defines a response delay for the drive. 58.25 Control profile ABB Drives Selects the control profile used by the drive. (default) See section Basics of the embedded fieldbus interface (page 357). 58.26...

  • Page 355: Setting The Drive Control Parameters

    Fieldbus control through the embedded fieldbus interface (EFB) 355 Setting for Parameter Function/Information fieldbus control 58.33 Addressing Mode 0 (default) Defines the mapping between parameters mode and holding registers in the 400001…465536 (100…65535) Modbus register range. 58.34 Word order LO-HI (default) Defines the order of the data words in the Modbus message frame.
  • Page 356 356 Fieldbus control through the embedded fieldbus interface (EFB) Setting for Parameter Function/Information fieldbus control 22.18 Ext2 speed ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface as speed reference 2. TORQUE REFERENCE SELECTION 26.11 Torque ref1 EFB ref1 Selects a reference received through the source...

  • Page 357: Basics Of The Embedded Fieldbus Interface

    Fieldbus control through the embedded fieldbus interface (EFB) 357  Basics of the embedded fieldbus interface The cyclic communication between a fieldbus system and the drive consists of 16-bit data words or 32-bit data words (with a transparent control profile). The diagram below illustrates the operation of the embedded fieldbus interface.

  • Page 358: References

    358 Fieldbus control through the embedded fieldbus interface (EFB) source of drive control commands (such as start/stop, emergency stop, selection between external control locations 1/2, or fault reset). The drive switches between its states according to the bit-coded instructions of the CW. The fieldbus CW is either written to the drive as it is or the data is converted.

  • Page 359: About The Control Profiles

    • Profile. For the ABB Drives profile, the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive. The DCU Profile involves no data conversion or scaling. The figure below illustrates the effect of the profile selection.

  • Page 360: Control Word

    Control Word Control Word for the ABB Drives profile The table below shows the contents of the fieldbus Control Word for the ABB Drives control profile. The embedded fieldbus interface converts this word to the form in which it is used in the drive. The upper case boldface text refers to the states shown State transition diagram for the ABB Drives profile on page 365.

  • Page 361: Control Word For The Dcu Profile

    Fieldbus control through the embedded fieldbus interface (EFB) 361 Name Value STATE/Description JOGGING_1 Request running at Jogging 1 speed. Note: This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters. Continue normal operation.
  • Page 362 362 Fieldbus control through the embedded fieldbus interface (EFB) Name Value State/Description EXT2 Select External control location EXT2. Effective if the control location is parameterized to be selected from the fieldbus. Select External control location EXT1. Effective if the control location is parameterized to be selected from the fieldbus.

  • Page 363: Status Word

    Status Word Status Word for the ABB Drives profile The table below shows the fieldbus Status Word for the ABB Drives control profile. The embedded fieldbus interface converts the drive Status Word into this form for the fieldbus. The upper case boldface text refers to the states shown in...
  • Page 364 364 Fieldbus control through the embedded fieldbus interface (EFB) Name Value STATE/Description ABOVE_ Actual frequency or speed equals or exceeds LIMIT supervision limit (set by drive parameter). Valid in both directions of rotation. Set by drive parameters: 46.31, 46.32, 46.33. These parameters are indicated by bit 10 of 06.11 Main status word.

  • Page 365: State Transition Diagrams

    State transition diagrams State transition diagram for the ABB Drives profile The diagram below shows the state transitions in the drive when the drive is using the ABB Drives profile and the drive is configured to follow the commands of the control...
  • Page 366 The upper case texts refer to the states which are used in the tables representing the fieldbus Control and Status words. See sections Control Word for the ABB Drives profile on page Status Word for the ABB Drives profile on page 363.

  • Page 367: References

    References References for the ABB Drives profile and DCU Profile The ABB Drives profile supports the use of two references, EFB reference 1 and EFB reference 2. The references are 16-bit words each containing a sign bit and a 15-bit integer.

  • Page 368: Actual Values

    Actual values Actual values for the ABB Drives profile and DCU Profile The ABB Drives profile supports the use of two fieldbus actual values, ACT1 and ACT2. The actual values are 16-bit words each containing a sign bit and a 15-bit integer.

  • Page 369: Modbus Holding Register Addresses

    Modbus holding register addresses for the ABB Drives profile and DCU Profile The table below shows the default Modbus holding register addresses for the drive data with the ABB Drives profile. This profile provides a converted 16-bit access to the drive data.

  • Page 370: Modbus Function Codes

    370 Fieldbus control through the embedded fieldbus interface (EFB) 400005 Default: Actual value 1 (Act1 16bit). The selection can be changed using parameter 58.105 Data I/O 400006 Actual value 2 (Act2 16bit). The selection can be changed using parameter 58.106 Data I/O 400007…400014 Data in/out 7…14.

  • Page 371: Exception Codes

    • 02h: Major Minor Revision (combination of contents of parameters 07.05 Firmware version 58.02 Protocol ID). • 03h: Vendor URL ("www.abb.com") • 04h: Product name: (“ACS180”).  Exception codes The table below shows the Modbus exception codes supported by the embedded fieldbus interface. Code Name...

  • Page 372: Coils (0Xxxx Reference Set)

    Coils are 1-bit read/write values. Control Word bits are exposed with this data type. The table below summarizes the Modbus coils (0xxxx reference set). Note that the references are 1-based index which match the address transmitted on the wire. Reference ABB Drives profile DCU Profile 000001...

  • Page 373: Discrete Inputs (1Xxxx Reference Set)

    Fieldbus control through the embedded fieldbus interface (EFB) 373 Reference ABB Drives profile DCU Profile 000033 Control for relay output RO1 Control for relay output RO1 (parameter 10.99 RO/DIO control (parameter 10.99 RO/DIO control word, bit 0) word, bit 0) ...

  • Page 374: Error Code Registers (Holding Registers 400090

    374 Fieldbus control through the embedded fieldbus interface (EFB) Reference ABB Drives profile DCU Profile Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Delayed status of digital input Delayed status of digital input DI1 (parameter 10.02 DI DI1 (parameter 10.02 DI...

  • Page 375: Control Chain Diagrams

    Control chain diagrams 375 Control chain diagrams What this chapter contains This chapter presents the reference chains of the drive. The control chain diagrams can be used to trace how parameters interact and where parameters have an effect within the drive parameter system. For a more general diagram, see section Operating modes of the drive on page 46.

  • Page 376: Frequency Reference Selection

    376 Control chain diagrams Frequency reference selection > > > > > > > > > > >...

  • Page 377: Frequency Reference Modification

    Control chain diagrams 377 Frequency reference modification > > >...

  • Page 378: Speed Reference Source Selection I

    378 Control chain diagrams Speed reference source selection I > > > > > > >...

  • Page 379: Speed Reference Source Selection Ii

    Control chain diagrams 379 Speed reference source selection II > > > > >...

  • Page 380: Speed Reference Ramping And Shaping

    380 Control chain diagrams Speed reference ramping and shaping > > > >...

  • Page 381: Speed Error Calculation

    Control chain diagrams 381 Speed error calculation...

  • Page 382: Speed Controller

    382 Control chain diagrams Speed controller > >...

  • Page 383: Torque Reference Source Selection And Modification

    Control chain diagrams 383 Torque reference source selection and modification > > > >...

  • Page 384: Reference Selection For Torque Controller

    384 Control chain diagrams Reference selection for torque controller > > > > > > > >...

  • Page 385: Torque Limitation

    Control chain diagrams 385 Torque limitation > >...

  • Page 386: Process Pid Setpoint And Feedback Source Selection

    386 Control chain diagrams Process PID setpoint and feedback source selection > > > > > > > >...

  • Page 387: Process Pid Controller

    Control chain diagrams 387 Process PID controller > > > > > > > > >...

  • Page 388: External Pid Setpoint And Feedback Source Selection

    388 Control chain diagrams External PID setpoint and feedback source selection > > > >...

  • Page 389: External Pid Controller

    Control chain diagrams 389 External PID controller > >...

  • Page 390: Direction Lock

    390 Control chain diagrams Direction lock...
  • Page 391 Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to abb.com/searchchannels. Product training For information on ABB product training, navigate to new.abb.com/service/training.
  • Page 392 © Copyright 2021 ABB. All rights reserved. Specifications subject to change without notice.

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