Cognex In-Sight 7000 Gen2 Series Reference Manual
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Cognex In-Sight 7000 Gen2 Series Reference Manual

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In-Sight
Vision System
Reference Guide
2020 February 06
Revision: 5.8.1.2
®
7000 Gen2 Series

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Summary of Contents for Cognex In-Sight 7000 Gen2 Series

  • Page 1 ® In-Sight 7000 Gen2 Series Vision System Reference Guide 2020 February 06 Revision: 5.8.1.2...

  • Page 2: Legal Notices

    Copyright © 2017 - 2020. Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents.

  • Page 3: Regulations And Conformity

    Regulations and Conformity Regulations and Conformity Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site: cognex.com/support. Safety and Regulatory Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA In-Sight 7500/7500C: Regulatory Model 1AAB...
  • Page 4 Regulations and Conformity Safety and Regulatory In-Sight 7500/7500C: Regulatory Model 1AAB TÜV In-Sight 7501/7501C: Regulatory Model 1AAB In-Sight 7600/7600C: Regulatory Model 1AAB In-Sight 7800/7800C: Regulatory Model 1AAB In-Sight 7801/7801C: Regulatory Model 1AAB In-Sight 7802/7802C: Regulatory Model 1AAB In-Sight 7802P: Regulatory Model R00063 In-Sight 7900/7900C: Regulatory Model 1AAB In-Sight 7901/7901C: Regulatory Model 1AAB In-Sight 7902/7902C: Regulatory Model 1AAB...

  • Page 5: China Rohs

    表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。 For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.

  • Page 6: Precautions

    Precautions Precautions To reduce the risk of injury or equipment damage when you install the Cognex product, observe the following precautions: The vision system requires a UL or NRTL listed power supply with a 24VDC output that meets the following rating requirements: At least 2A continuous current.

  • Page 7: Table Of Contents

    Table of Contents Table of Contents Legal Notices Regulations and Conformity China RoHS For European Community Users Precautions Table of Contents Symbols Introduction Support Standard Components Accessories In-Sight Lenses, Lights and Covers DataMan Lenses, Lights and Covers External Lights Cables Mounting Brackets I/O Modules Connectors and Indicators...
  • Page 8 Table of Contents 7902P/7905 Vision System Specifications Acquisition Trigger Input General-Purpose Inputs High-Speed Outputs High-Speed Output Wiring External Light Connector Ethernet Cable Breakout Cable I/O Module Cable Dimensions 7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System 7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with Cover (COV-7000-CMNT) 7500/7600 Series &...

  • Page 9: Symbols

    Symbols Symbols The following symbols indicate safety precautions and supplemental information: WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock. CAUTION: This symbol indicates a hazard that could result in property damage. Note: This symbol indicates additional information about a subject. Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.

  • Page 10: Introduction

    The In-Sight online support site: cognex.com/support/insight. Standard Components Note: Cables are sold separately. If a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. Component Description Vision System Provides image acquisition, vision processing, job storage, Ethernet connectivity and discrete I/O. The...

  • Page 11: Accessories

    Introduction Accessories You can purchase the following components separately. For a list of options and accessories, contact your local Cognex sales representative. In-Sight Lenses, Lights and Covers The following In-Sight lenses, lights and covers are supported with the vision system.
  • Page 12 Introduction Accessory Part Number Accessory Image Metal C-Mount lens cover adapter. Compatible with the following ADPT-MTL-M55 In-Sight 5000 series metal C-Mount lens covers: LNS-CVR-EXT01 LNS-CVR-R-00 LNS-CVR-UV-00 LNS-CVR50-AL-2 Note: If using the ADPT-MTL-M55 lens cover adapter, the maximum lens diameter is 36.5mm. Locking screws cannot protrude more than 7.0mm at the 36.5mm diameter.
  • Page 13 Introduction C-Mount Illumination Accessories Note: The vision system supports connecting an integrated illumination accessory to the vision system's faceplate and connecting an external light to the vision system's LIGHT connector, but does not support using both lighting devices simultaneously. When using a C-Mount lens, the following restrictions apply: Maximum thread length is 5.25mm.
  • Page 14 Introduction Accessory Part Number Accessory Image Red LED ring light ISL-7000-RD IR LED ring light ISL-7000-IR Blue LED ring light ISL-7000-BL White LED ring light ISL-7000-WHI Note: For color vision systems, the white LED ring light should be used. Red bandpass filter used with the ISL-7000-RD LED ring light ISF-7000-RDBP605 IR bandpass filter used with the ISL-7000-IR LED ring light ISF-7000-IRBP815...
  • Page 15 Introduction S-Mount/M12 Autofocus Accessories Note: The vision system supports connecting an integrated illumination accessory to the vision system's faceplate and connecting an external light to the vision system's LIGHT connector, but does not support using both lighting devices simultaneously. For the In-Sight 7905, the vision system image circle is larger than the S-Mount/M12 lenses used in the autofocus module (ISAF-7000-8mm) and the S-Mount/M12 adapter kit (ISLN-7000-SMNT), resulting in mechanical vignetting in the image when using any S-Mount/M12 lens.
  • Page 16 Introduction Accessory Part Number Accessory Image Red LED ring light ISL-7000-RD IR LED ring light ISL-7000-IR Blue LED ring light ISL-7000-BL White LED ring light ISL-7000-WHI Note: For color vision systems, the white LED ring light should be used. Red bandpass filter used with the ISL-7000-RD LED ring light ISF-7000-RDBP605 IR bandpass filter used with the ISL-7000-IR LED ring light ISF-7000-IRBP815...
  • Page 17 Introduction S-Mount/M12 Manual Focus Accessories Note: The following S-Mount/M12 lenses are supported. If a different lens is used, the following restrictions apply: At infinity focus, the back focal length must be greater than 5.5mm. Close up, the back focal length of the lens cannot be greater than 13mm. The DataMan clear cover accessory (DM300-CLCOV) is supported with In-Sight S-Mount/M12 manual focus lenses and provides an IP65 rating.

  • Page 18: Dataman Lenses, Lights And Covers

    Introduction DataMan Lenses, Lights and Covers The following DataMan accessories are also supported with the In-Sight vision system for S-Mount/M12 manual focus lens configurations. DataMan lenses are only supported with DataMan lights and covers. Note:  The following S-Mount/M12 lenses are supported. If a different lens is used, the following restrictions apply: At infinity focus, the back focal length must be greater than 5.5 mm.
  • Page 19 Polarized red LED high-powered integrated light, ESD safe DM360-HPIL-RE-P Non-polarized red LED high-powered integrated light DM360-HPIL-RE High-Power Illumination Note: The following External Light Cables are supported with the Cognex high-power lights: IVSL-5PM12-J300, IVSL-5PM12-J500, IVSL-5PM12-J1000 and IVSL-5PM12-J2000. Accessory Part Number Accessory Image...

  • Page 20: External Lights

    Cognex power cable (IVSL-5PM12-5) can be used to connect the light to the separate power supply. Only the power and ground wires from the Cognex power cable (IVSL-5PM12-5) should be connected to the remote power supply.
  • Page 21 Introduction Accessory Part Number Supported External Light Cables Accessory Image IVSL-5PM12-J300 Bar light, wide red IVSL-YLW2X-625 IVSL-5PM12-J500 IVSL-5PM12-J1000 IVSL-5PM12-J2000 IVSL-5PM12-J300 Bar light, narrow red, linear IVSL-YLW2X-625P IVSL-5PM12-J500 polarizer IVSL-5PM12-J1000 IVSL-5PM12-J2000 IVSL-5PM12-J300 Bar light, narrow infrared IVSL-YLW2X-850 IVSL-5PM12-J500 IVSL-5PM12-J1000 IVSL-5PM12-J2000 IVSL-5PM12-J300 Bar light, narrow blue IVSL-YLW300-470 IVSL-5PM12-J500...

  • Page 22: Cables

    Introduction Cables Note: When using the 15 meter Breakout cable, full 24VDC voltage must be maintained at the input leads of the Breakout cable when the vision system is operating. Accessory Part Number Accessory Image Breakout Cable, M12-12 to Flying Lead CCB-PWRIO- xx (straight, xx specifies length: 5m, 10m, 15m) Breakout Cable, M12-12 to Flying Lead...

  • Page 23: Mounting Brackets

    Mounting bracket with M3, M4 and 1/4 - 20 mounting holes. Mounting BKT-INS-01 screws are not included. The mounting bracket is supported with In-Sight 5000 series, In-Sight 7000 Gen2 series and In-Sight 9000 series vision systems. Converter mounting bracket with M3 socket head screws and hex wrench.

  • Page 24: Connectors And Indicators

    Introduction Connectors and Indicators Connector Function Connects the Breakout cable, which provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs and RS-232 serial communications. For Connector more information, refer to Breakout Cable on page 93. Alternately, this connector is used to attach the I/O Module cable to a compatible In-Sight I/O module, which adds general-purpose discrete I/O.

  • Page 25: Installation

    Installation Installation Read this section to learn how the vision system connects to its standard components and accessories. For a list of options and accessories, contact your Cognex sales representative. Note: Cables are sold separately. CAUTION: All cable connectors are keyed to fit the connectors on the vision system. Do not force the connections or damage may occur.
  • Page 26 Installation 5. Attach the cover to the vision system. Rotate the cover clockwise approximately seven degrees to lock it.

  • Page 27: Install The C-Mount Lens And Cover (Cov-7000-Cmnt-Lg)

    Installation Install the C-Mount Lens and Cover (COV-7000-CMNT-LG) Complete the following steps to install a C-Mount lens and cover to the vision system. The C-Mount cover is an optional accessory and required for IP67 protection. Note: The COV-7000-CMNT-LG cover is only supported with the In-Sight 7802P, 7902P and 7905 vision systems. When using a C-Mount lens, the following restrictions apply: Maximum thread length is 5.25mm.

  • Page 28: Install The C-Mount Lens And In-Sight Illumination

    Installation Install the C-Mount Lens and In-Sight Illumination Complete the following steps to install a C-Mount lens and the illumination accessory (ISLM-7000-WHI). The illumination accessory (ISLM-7000-WHI) is an optional accessory and required for IP67 protection. Note: The vision system supports connecting an integrated illumination accessory to the vision system's faceplate and connecting an external light to the vision system's LIGHT connector, but does not support using both lighting devices simultaneously.
  • Page 29 Installation 4. Install the spacer. a. Place the spacer on top of the vision system with “TOP” oriented upward. b. Verify seating of the gasket on the bottom of the spacer. c. Insert the four M3 screws and use a 2mm hex wrench to torque screws to 0.34 Nm (3 in-lb). For the 7500, 7501, 7600, 7800, 7801, 7802, 7900, 7901 and 7902, use the M3 x 6mm screws.
  • Page 30 Installation 6. Install the light housing. CAUTION: Do not hot-plug the LED ring light. Verify the vision system is not receiving power when connecting or disconnecting the LED ring light. A connector protrudes from the underside of the light housing. To prevent damage, it is recommended the light housing not be removed from the box until ready to be assembled.
  • Page 31 Installation 7. Optionally, install a bandpass filter to the light baffle. Tip: Wear gloves when installing the filter to prevent leaving fingerprints on the surface of the filter. a. Insert the filter in the light baffle so that it is held in place between the light baffle's filter retention tabs. b.
  • Page 32 Installation 9. Install the cover. a. Place the cover on the light housing. b. Align the central clear region of the cover with the light baffle edges. c. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb).

  • Page 33: Install The Autofocus Lens And In-Sight Illumination

    Installation Install the Autofocus Lens and In-Sight Illumination Complete the following steps to install the autofocus accessory (ISAF-7000-8mm) and illumination accessory (ISLM- 7000-WHI). Note: The autofocus module has an 8mm M12 lens pre-installed. If a different lens is required, it should be installed into the autofocus module before the autofocus module is installed to the vision system.
  • Page 34 Installation 3. Plug the PCB into the lighting connector on the vision system faceplate. CAUTION: If uninstalling the PCB from the vision system, refer to Remove the Illumination Accessory PCB on page 111 for steps to safely remove the PCB and avoid damage to the vision system. 4.
  • Page 35 Installation 5. Install the autofocus module. CAUTION: Do not hot-plug the autofocus module. Verify the vision system is not receiving power when connecting or disconnecting the autofocus module. Note: If a different lens is required, it should be installed in the autofocus module before the autofocus module is installed to the vision system.
  • Page 36 Installation 6. Install the light housing. CAUTION: Do not hot-plug the LED ring light. Verify the vision system is not receiving power when connecting or disconnecting the LED ring light. A connector protrudes from the underside of the light housing. To prevent damage, it is recommended the light housing not be removed from the box until ready to be assembled.
  • Page 37 Installation 7. Optionally, install a bandpass filter to the light baffle. Tip: Wear gloves when installing the filter to prevent leaving fingerprints on the surface of the filter. a. Insert the filter in the light baffle so that it is held in place between the light baffle's filter retention tabs. b.
  • Page 38 Installation 8. Install the light baffle. a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure. b. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light structure until the light baffle snaps into place, with the keyed tabs sitting flush over each light housing captive screw access hole.

  • Page 39: Install The S-Mount/M12 Manual Focus Lens

    Installation Install the S-Mount/M12 Manual Focus Lens Complete the following steps to install an In-Sight S-Mount/M12 manual focus lens. The S-Mount/M12 adapter kit (ISLN- 7000-SMNT) is required when installing In-Sight S-Mount/M12 manual focus lenses. Note: The DataMan clear cover accessory (DM300-CLCOV) is supported with In-Sight S-Mount/M12 manual focus lenses and provides an IP65 rating.
  • Page 40 Installation 6. Thread the lens into the vision system. Focusing of lens prior to installation of the rubber lens-locking cone is required. 7. Place the 13mm or 14mm rubber lens-locking cone over the M12 lens until it snaps tightly into place around the nose of the lens.

  • Page 41: Working Distance And Field Of View (S-Mount/M12 Lenses)

    Installation Working Distance and Field of View (S-Mount/M12 Lenses) The working distance is the distance from the In-Sight illumination accessory cover (ISLM-7000-xx) to the part that needs to be inspected. Field of view is what the vision system can see at that distance. As the working distance increases, so does the size of the field of view.
  • Page 42 Installation...
  • Page 43 Installation...

  • Page 44: Mount The Vision System

    Installation Mount the Vision System The vision system provides mounting holes for attachment to a mounting surface. Note: In the rear housing, the maximum insertion depth of the M3 screws should not exceed 3.5mm. This does not include the thickness of the mounting material used. In the front housing, the maximum insertion depth of the M4 screws should not exceed 3mm.

  • Page 45: Install The Mounting Bracket (Bkt-Ins-01)

    Installation Install the Mounting Bracket (BKT-INS-01) Complete the following steps to attach the accessory mounting bracket (BKT-INS-01) to the vision system. Note: When attaching the vision system to the mounting bracket: If using the M3 screw holes, the thread length of the M3 screw should not exceed 7mm. If using the 1/4 - 20 screw holes, the thread length of the screw should not exceed 10mm.

  • Page 46: Install The Converter Mounting Bracket (Isb-7000-7K)

    Installation Install the Converter Mounting Bracket (ISB-7000-7K) Complete the following steps to attach the converter accessory mounting bracket (ISB-7000-7K) to the vision system. Note: When attaching the vision system to the mounting bracket, use the M3 screws supplied with the mounting kit. If using the 1/4 - 20 or M6 screw holes, the thread length of the screw should not exceed 7mm.

  • Page 47: Install The Converter Mounting Bracket (Isb-7000-5K)

    Installation Install the Converter Mounting Bracket (ISB-7000-5K) Complete the following steps to attach the accessory converter mounting bracket (ISB-7000-5K) to the vision system. Note: When attaching the vision system to the mounting bracket, use either the Phillips flat head M3 screws or the M4 screws supplied with the mounting kit.

  • Page 48: Connect The External Light Cable (Optional)

    Installation Connect the External Light Cable (Optional) The vision system's LIGHT connector is used to connect the External Light cable to an external lighting device, providing power and strobe control. The External Light cable can be connected to either a continuous or strobed lighting device. For a list of supported accessories, refer to External Lights on page 20.

  • Page 49: Connect The Breakout Cable

    Installation Connect the Breakout Cable CAUTION: To reduce emissions, connect the far end of the Breakout cable shield to frame ground. Note: Perform wiring or adjustments to I/O devices when the vision system is not receiving power. You can cut exposed wires short or trim wire ends. You also can tie the wires back if you use a tie made of non-conductive material.

  • Page 50: Connect The Cio-Micro I/O Module (Optional)

    Installation Connect the CIO-MICRO I/O Module (Optional) The vision system can access the CIO-MICRO I/O module's general-purpose input and output lines via an Ethernet connection to the I/O module. Optionally, the I/O Module cable can be connected to access the I/O module's TRIGGER+, TRIGGER-, HS OUT 0, HS OUT 1 and HS COMMON lines.
  • Page 51 Installation LAN Port Connects the I/O module to an Ethernet network. The green LED blinks when a network connection to the local area network is detected. The orange LED blinks when network activity is detected. Frame Ground Terminal Connects the I/O module to a frame ground. RS-232 Port Connects the I/O module to an external serial device using an RS-232 (DB9) serial cable.
  • Page 52 Installation 2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground. CAUTION: The shield ground connections of the RS-232 port, LAN port, PoE port, I/O port and Frame Ground terminal are internally connected.

  • Page 53: Connect The Cio-1400 I/O Expansion Module (Optional)

    Installation Connect the CIO-1400 I/O Expansion Module (Optional) Note: When connected to the CIO-1400 I/O expansion module: HS OUT 0 and HS OUT 1 are configurable as NPN (current sinking) with 50mA maximum current and the general-purpose outputs are configurable as NPN (current sinking) or PNP (current sourcing) with 100mA maximum current.
  • Page 54 Installation 2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground. CAUTION: The shield ground connections of the RS232 OUT port, SENSOR port and Frame Ground terminal are internally connected.

  • Page 55: Replace The Sd Card (Optional)

    Installation Replace the SD Card (Optional) The vision system is equipped with a Micro SD card slot and an 8GB SD card is pre-installed for saving job and image files. Complete the following steps to replace the pre-installed SD card. Note: The vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32 file system.

  • Page 56: Replace The Led Ring Light (Optional)

    Installation Replace the LED Ring Light (Optional) The illumination accessory (ISLM-7000-WHI) has a white LED ring light pre-installed. Complete the following steps to replace the pre-installed LED ring light. CAUTION: Do not hot-plug the illumination accessory. Verify the vision system is not receiving power when connecting or disconnecting the illumination accessory.
  • Page 57 Installation 3. Remove the keyed light baffle. Note: This step includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lights and Covers on page 11. 4. The LED ring light screw holes are indicated by a triangle symbol ►. Use a 2mm hex wrench to remove the four M2.5 x 6mm screws and remove the LED ring light from the light housing.
  • Page 58 Installation 5. Install the new LED ring light. CAUTION: Do not hot-plug the LED ring light. Verify the vision system is not receiving power when connecting or disconnecting the LED ring light. a. Place the new LED ring light inside the light housing, with "TOP" oriented upward. b.
  • Page 59 Installation 6. Install the light baffle. a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure. b. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light structure until the light baffle snaps into place, with the keyed tabs sitting flush over each light housing captive screw access hole.
  • Page 60 Installation 7. Install the cover. a. Place the cover on the light housing. b. Align the central clear region of the cover with the light baffle edges. c. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb). 8.

  • Page 61: Replace The M12 Autofocus Lens (Optional)

    Installation Replace the M12 Autofocus Lens (Optional) The autofocus module accessory (ISAF-7000-8mm) has an 8mm M12 lens pre-installed. Complete the following steps to replace the pre-installed M12 lens. Note: For the In-Sight 7905, the vision system image circle is larger than the S-Mount/M12 lenses used in the autofocus module (ISAF-7000-8mm) and the S-Mount/M12 adapter kit (ISLN-7000-SMNT), resulting in mechanical vignetting in the image when using any S-Mount/M12 lens.
  • Page 62 Installation 4. Remove the keyed light baffle. Note: This step includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lights and Covers on page 11. 5. The light housing contains four captive screws that are accessible via captive screw access holes in the LED ring light board.
  • Page 63 Installation 6. Use a 1.5mm hex wrench to loosen the three captive screws in the autofocus module and remove the autofocus module from the vision system. CAUTION: Do not hot-plug the autofocus module. Verify the vision system is not receiving power when connecting or disconnecting the autofocus module.
  • Page 64 Installation 8. Install the new M12 lens. a. An extra black lens nut is included with the lens toolkit accessory (ISAF-7000-TOOL). Thread this black lens nut on the new M12 lens until snug. b. Drop the new M12 lens into the module. c.
  • Page 65 Installation e. With the lens tool, apply just enough pressure on the front of the lens to prevent the lens from moving. With the chamfer side of the blue lens nut facing the module, screw the blue nut onto the back of the lens. Once the threads of the blue nut are engaged with the lens, remove the lens tool and continue threading the blue nut until it is snug against the focus mechanism.
  • Page 66 Installation 10. Install the light housing. CAUTION: Do not hot-plug the LED ring light. Verify the vision system is not receiving power when connecting or disconnecting the LED ring light. A connector protrudes from the underside of the light housing and can be damaged if placed on a hard surface.
  • Page 67 Installation 11. Install the light baffle. Note: This step includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lights and Covers on page 11. a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure.
  • Page 68 Installation 12. Install the cover. a. Place the cover on the light housing. b. Align the central clear region of the cover with the light baffle edges. c. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb). 13.

  • Page 69: Specifications

    Specifications Specifications The following sections list general specifications for the vision system. 7500 Series Vision System Specifications Specifications 7500 7500C 7501 7501C Minimum Firmware In-Sight version 5.4.0 In-Sight version 5.5.0 Requirement Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing 512MB SDRAM Memory...
  • Page 70 Specifications Specifications 7500 7500C 7501 7501C Discrete Outputs 4 high-speed outputs when connected to the Breakout cable. 2 high-speed outputs, plus 8 general-purpose outputs available when connected to the CIO-MICRO I/O Module via the I/O Module cable. 2 high-speed outputs, plus 6 general-purpose outputs available when connected to the CIO-1400 I/O Expansion Module via the I/O Module cable.
  • Page 71 Specifications Specifications 7500 7500C 7501 7501C Weight Vision system with no accessories attached: 240 g (8.47 oz.) Standard plastic C-Mount cover (COV-7000-CMNT): 35 g (1.23 oz.) Standard extended plastic C-Mount cover (COV-7000-CMNT-EX): 43 g (1.52 oz.) Autofocus module (ISAF-7000-8mm): 121.5 g (4.29 oz.) Illumination (ISLM-7000-WHI): 153.5 g (5.41 oz.) Case Temperature 0°C to 50°C (32°F to 122°F)

  • Page 72: 7600 Series Vision System Specifications

    Specifications 7600 Series Vision System Specifications Specifications 7600 7600C Minimum Firmware In-Sight version 5.4.0 In-Sight version 5.5.0 Requirement Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing 512MB SDRAM Memory SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32 file system.
  • Page 73 Specifications Specifications 7600 7600C Status LEDs SD Card Status, Pass/Fail LED and Indicator Ring, Network LED and Error LED. Internal LED Ring Light White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000-xxx). White LED color temperature: 4000 K Red LED wavelength: 617 nm Blue LED wavelength: 455 nm IR LED wavelength: 850 nm...
  • Page 74 Specifications Specifications 7600 7600C Case Temperature 0°C to 50°C (32°F to 122°F) Storage Temperature -20°C to 80°C (-4°F to 176°F) Humidity < 80% non-condensing Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67- rated cover properly installed, and the Micro SD card cover fastened in place. Shock (Shipping and IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s Storage)

  • Page 75: 7800/7801/7802 Vision System Specifications

    Specifications 7800/7801/7802 Vision System Specifications Specifications 7800 7800C 7801 7801C 7802 7802C Minimum Firmware In-Sight In-Sight In-Sight In-Sight In-Sight In-Sight Requirement version 5.4.0 version 5.5.0 version 5.4.0 version 5.5.0 version 5.4.0 version 5.5.0 Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing 512MB SDRAM Memory...
  • Page 76 Specifications Specifications 7800 7800C 7801 7801C 7802 7802C Discrete Inputs 3 general-purpose inputs when connected to the Breakout cable. 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module via the I/O Module cable. 7 general-purpose inputs available when connected to the CIO-1400 I/O Expansion Module via the I/O Module cable.
  • Page 77 Specifications Specifications 7800 7800C 7801 7801C 7802 7802C Dimensions 35.7mm (1.41in) x 60.5mm (2.38in) x 90.1mm (3.55in). 81.7mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory (COV-7000-CMNT). 102.7mm (4.04in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory (COV-7000-CMNT-EX).

  • Page 78: 7802P Vision System Specifications

    Specifications 7802P Vision System Specifications Specifications 7802P Minimum Firmware In-Sight version 5.7.4 Requirement Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing 512MB SDRAM Memory SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32 file system.
  • Page 79 Specifications Specifications 7802P Internal LED Ring Light White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000-xxx). White LED color temperature: 4000 K Red LED wavelength: 617 nm Blue LED wavelength: 455 nm IR LED wavelength: 850 nm Note: For color vision systems, the white LED ring light should be used.
  • Page 80 Specifications Specifications 7802P Weight Vision system with no accessories attached: 300 g (10.58 oz.) Standard plastic C-Mount cover (COV-7000-CMNT): 35 g (1.23 oz.) Standard extended plastic C-Mount cover (COV-7000-CMNT-EX): 43 g (1.52 oz.) Wide plastic C-Mount cover (COV-7000-CMNT-LG): 75.9 g (2.68 oz.) Wide plastic C-Mount extender (COV-7000-CMNT-LGX): 25.0 g (0.88 oz.) Autofocus module (ISAF-7000-8mm): 121.5 g (4.29 oz.) Illumination (ISLM-7000-WHI): 153.5 g (5.41 oz.)

  • Page 81: 7900/7901/7902 Vision System Specifications

    Specifications 7900/7901/7902 Vision System Specifications Specifications 7900 7900C 7901 7901C 7902 7902C Minimum Firmware In-Sight In-Sight version 5.6.0 In-Sight In-Sight Requirement version 5.5.0 version 5.5.0 version 5.6.0 Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing 512MB SDRAM Memory SD Card...
  • Page 82 Specifications Specifications 7900 7900C 7901 7901C 7902 7902C Discrete Inputs 3 general-purpose inputs when connected to the Breakout cable. 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module via the I/O Module cable. 7 general-purpose inputs available when connected to the CIO-1400 I/O Expansion Module via the I/O Module cable.
  • Page 83 Specifications Specifications 7900 7900C 7901 7901C 7902 7902C Dimensions 35.7mm (1.41in) x 60.5mm (2.38in) x 90.1mm (3.55in). 81.7mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory (COV-7000-CMNT). 102.7mm (4.04in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory (COV-7000-CMNT-EX).

  • Page 84: 7902P/7905 Vision System Specifications

    Specifications 7902P/7905 Vision System Specifications Specifications 7902P 7905 7905C Minimum Firmware In-Sight version 5.7.4 In-Sight version 5.6.0 Requirement Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing Memory 512MB SDRAM SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32 file system.
  • Page 85 Specifications Specifications 7902P 7905 7905C White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000- Internal LED Ring Light xxx). White LED color temperature: 4000 K Red LED wavelength: 617 nm Blue LED wavelength: 455 nm IR LED wavelength: 850 nm Note: For color vision systems, the white LED ring light should be used.
  • Page 86 Specifications Specifications 7902P 7905 7905C Weight Vision system with no accessories attached: 300 g (10.58 oz.) Standard plastic C-Mount cover (COV-7000-CMNT): 35 g (1.23 oz.) Standard extended plastic C-Mount cover (COV-7000-CMNT-EX): 43 g (1.52 oz.) Wide plastic C-Mount cover (COV-7000-CMNT-LG): 75.9 g (2.68 oz.) Wide plastic C-Mount extender (COV-7000-CMNT-LGX): 25.0 g (0.88 oz.) Autofocus module (ISAF-7000-8mm): 121.5 g (4.29 oz.) Illumination (ISLM-7000-WHI): 153.5 g (5.41 oz.)

  • Page 87: Acquisition Trigger Input

    Specifications Acquisition Trigger Input The vision system features one acquisition trigger input, which is optically isolated. You can configure the acquisition trigger input to trigger from an NPN (current sinking) or PNP (current sourcing) device. Specification Description ON: 15 to 28V DC (24DC nominal) Voltage OFF: 0 to 5VDC (11.5VDC nominal threshold) ON: 2.6mA to 4.9mA from 15 to 28V input...

  • Page 88: General-Purpose Inputs

    Specifications General-Purpose Inputs The vision system features three built-in general-purpose inputs, which are optically isolated. The inputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines. Specification Description ON: 15 to 28V DC (24DC nominal) Voltage OFF: 0 to 5VDC (11.5VDC nominal threshold) ON: 2.6mA to 4.9mA from 15 to 28V input Current...

  • Page 89: High-Speed Outputs

    Specifications High-Speed Outputs The vision system features four built-in, high-speed outputs, which are optically isolated. The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines. Specification Description Voltage 26.4VDC maximum through external load Current 50mA maximum sink or source current OFF state leakage current 100µA External load resistance 470 Ohms to 10K Ohms...

  • Page 90: High-Speed Output Wiring

    Specifications High-Speed Output Wiring To connect to an NPN-compatible PLC input, connect one of the vision system's high-speed outputs directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3VDC. To connect to a PNP-compatible PLC input, connect one of the vision system's high-speed outputs directly to the PLC input.

  • Page 91: External Light Connector

    Specifications External Light Connector The vision system's LIGHT connector is used to connect the External Light cable to an external lighting device, providing power and strobe control. The External Light cable can be connected to either a continuous or strobed lighting device. Before using an external lighting device, you must configure the light settings within In-Sight Explorer.

  • Page 92: Ethernet Cable

    Specifications Ethernet Cable The Ethernet cable provides Ethernet connectivity to the vision system. P1 Pin Number Wire Color Signal Name P2 Pin Number White/Orange TxRx A + Orange TxRx A - White/Green TxRx B + Blue TxRx C + White/Blue TxRx C - Green TxRx B -...

  • Page 93: Breakout Cable

    Specifications Breakout Cable The Breakout cable provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial communications. The Breakout cable is not terminated. Wire Color Signal Names Pin# IN 2 / HSOUT 2 Yellow RS-232 TRANSMIT White/Yellow...

  • Page 94: I/O Module Cable

    Specifications I/O Module Cable The I/O Module cable connects the vision system directly to a compatible I/O module via the DB15 connector. When the I/O module is used, all power and communication lines used by the vision system are connected using the I/O Module cable.

  • Page 95: Dimensions

    Specifications Dimensions The following sections list dimensions of the vision system and optional accessories. 7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 96: 7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System With Cover (Cov-7000-Cmnt)

    Specifications 7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with Cover (COV-7000-CMNT) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 97: 7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System With Cover (Cov-7000-Cmnt-Ex)

    Specifications 7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with Cover (COV-7000-CMNT-EX) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 98: 7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System With Illumination (Islm-7000-Xxx)

    Specifications 7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with Illumination (ISLM-7000-xxx) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 99: 7802P/7902P/7905 Vision System

    Specifications 7802P/7902P/7905 Vision System Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 100: 7802P/7902P/7905 Vision System With Cover (Cov-7000-Cmnt)

    Specifications 7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 101: 7802P/7902P/7905 Vision System With Cover (Cov-7000-Cmnt-Ex)

    Specifications 7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-EX) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 102: 7802P/7902P/7905 Vision System With Cover (Cov-7000-Cmnt-Lg)

    Specifications 7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-LG) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 103: 7802P/7902P/7905 Vision System With Cover (Cov-7000-Cmnt-Lg) And Extender (Cov-7000-Cmnt-Lgx)

    Specifications 7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-LG) and Extender (COV-7000-CMNT-LGX) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 104: 7802P/7902P/7905 Vision System With Illumination (Islm-7000-Xxx)

    Specifications 7802P/7902P/7905 Vision System with Illumination (ISLM-7000-xxx) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 105: Mounting Bracket (Bkt-Ins-01)

    Specifications Mounting Bracket (BKT-INS-01) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 106: Converter Mounting Bracket (Isb-7000-7K)

    Specifications Converter Mounting Bracket (ISB-7000-7K) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 107: Converter Mounting Bracket (Isb-7000-5K)

    Specifications Converter Mounting Bracket (ISB-7000-5K) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice.

  • Page 108: C-Mount Lens Clearance Dimensions

    Specifications C-Mount Lens Clearance Dimensions Note: When using a C-Mount lens, the following restrictions apply: Maximum thread length is 5.25mm. The C-Mount lens threads and body cannot protrude more than 6.5mm in length into the vision system when screwed in unless the diameter of the back lens is smaller than 14.75mm. If the C- Mount lens threads and body protrude more than 6.5mm, you can add a spacer between the lens and vision system.

  • Page 109: Cleaning/Maintenance

    Cleaning/Maintenance Cleaning/Maintenance Clean the Housing To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner on the vision system housing. CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.

  • Page 110: Appendix

    Appendix Appendix Mechanical Vignetting All lenses are designed to cover a certain “image circle” size, which can be found in the lens manufacturer’s specification. The image circle size is the diameter of the optical image the lens can produce. If a vision system has 2/3” image sensor, you must use a lens that produces at least a 2/3”...

  • Page 111: Remove The Illumination Accessory Pcb

    Appendix Remove the Illumination Accessory PCB If the illumination accessory (ISLM-7000-WHI) must be uninstalled from the vision system, complete the following steps to safely remove the PCB and avoid damage to the vision system. CAUTION: Do not hot-plug the illumination accessory. Verify the vision system is not receiving power when connecting or disconnecting the illumination accessory.
  • Page 112 Appendix 4. Once the extractor is engaged under the edges of the PCB, gently pull upward to disengage the PCB from the internal connector and remove the PCB. 5. Verify the removal process did not damage mating components.

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