Related Manuals for Cognex In-Sight 8000 Series
Summary of Contents for Cognex In-Sight 8000 Series
- Page 1 ® In-Sight 8000 Series Vision System Reference Guide 2020 April 23 Revision: 5.9.0.1...
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Page 2: Legal Notices
Copyright © 2015 - 2020. Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents. -
Page 3: Regulations And Conformity
Regulations and Conformity Regulations and Conformity Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site: cognex.com/support. Safety and Regulatory Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA In-Sight 8100/8100C: Regulatory Model 1AAW... -
Page 4: China Rohs
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。 For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed. -
Page 5: Precautions
Precautions Precautions To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex product: The vision system requires a UL or NRTL listed Power over Ethernet (PoE) power source that is IEEE 802.3af or 802.3at compliant and meets the following rating requirements:... -
Page 6: Table Of Contents
Table of Contents Table of Contents Legal Notices Regulations and Conformity China RoHS For European Community Users Precautions Table of Contents Symbols Introduction Support Standard Components Accessories Cables Mounting Brackets I/O Modules Connectors and Indicators Installation Install the Mounting Bracket (BKT-IS8K-01) Install the Lens Connect the Breakout Cable Connect the Ethernet Cable... - Page 7 Table of Contents Clean the Vision System Image Sensor Window Clean the Cover...
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Page 8: Symbols
Symbols Symbols The following symbols indicate safety precautions and supplemental information: WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock. CAUTION: This symbol indicates a hazard that could result in property damage. Note: This symbol indicates additional information about a subject. Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent. -
Page 9: Introduction
On-demand training: cognex.com/on-demand-training.aspx. The In-Sight online support site: cognex.com/support/insight. Standard Components Note: Cables are sold separately. If a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. Component Description Vision System Provides image acquisition, vision processing, job storage, Ethernet connectivity and discrete I/O. -
Page 10: Accessories
Introduction Accessories You can purchase the following components separately. For a list of options and accessories, contact your local Cognex sales representative. Cables Note: Cables are sold separately. CAUTION: All cable connectors are keyed to fit the connectors on the vision system. Do not force the connections or damage may occur. -
Page 11: Mounting Brackets
Introduction Mounting Brackets Accessory Part Accessory Image Number Mounting bracket, M3x8mm screws (quantity 2) and M3x5mm screws (quantity BKT-IS8K-01 2). Also has 1/4 - 20 and M6 mounting holes. Note: If attaching the mounting bracket to the In-Sight 8505P vision system, you must use M3x8mm screws (quantity 4). -
Page 12: Connectors And Indicators
Introduction Connectors and Indicators In-Sight 8100 Series, 8200 Series, In-Sight 8405 In-Sight 8505P 8400, 8401 & 8402 Connector/Indicator Description ENET LED 1000-BaseT: LED turns on when the vision system is receiving power during startup, and blinks green once network traffic is detected. 100-BaseT: LED turns on when the vision system is receiving power during startup, and blinks green and red (appears orange) once network traffic is detected. -
Page 13: Installation
Installation Installation Read this section to learn how the vision system connects to its standard components and accessories. For a list of options and accessories, contact your Cognex sales representative. Note: Cables are sold separately. CAUTION: All cable connectors are keyed to fit the connectors on the vision system. Do not force the connections or damage may occur. -
Page 14: Install The Lens
Installation Install the Lens 1. Remove the protective film covering the threaded lens opening, if present. 2. Attach a C-Mount lens to the vision system. The exact lens focal length needed depends on the working distance and the field of view required for your machine vision application. Connect the Breakout Cable The vision system’s I/O connector supplies connections for the acquisition trigger and high-speed outputs. -
Page 15: Connect The Ethernet Cable
CAUTION: The Ethernet cable must be shielded. For the In-Sight 8405 vision system, Cognex strongly recommends Cat 6 or Cat 7 Ethernet cables with S/STP shielding. The Ethernet cable shield must be grounded at the far end. If using a PoE injector, a ground wire should be connected from the Ethernet shield at the PoE injector to frame ground or Earth ground, and a digital voltmeter used to validate the grounding. -
Page 16: Connect The Cio-Micro I/O Module (Optional)
The following steps illustrate how to connect the vision system to the In-Sight CIO-MICRO I/O module. Note: The CIO-MICRO I/O module supports In-Sight 8000 series vision systems with firmware version 5.3.0 and higher. The In-Sight 8505P vision system must be connected to a Class 0, 3 or 4 PoE power source, rated for at least 12.95 Watts. - Page 17 Installation 5. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground. CAUTION: The shield ground connections of the RS-232 port, LAN port, PoE port, I/O port and Frame Ground terminal are internally connected.
- Page 18 Installation 7. If installing the In-Sight 8405 vision system, attach the ferrite around the I/O Module cable, adjacent to the strain relief on the cable. CAUTION: A ferrite is included with the In-Sight 8405vision system standard components. To reduce emissions, the ferrite must be attached to the I/O Module cable. 8.
- Page 19 10. Connect the Ethernet cable's M12 connector to the vision system ENET connector. CAUTION: The Ethernet cable must be shielded. For the In-Sight 8405 vision system, Cognex strongly recommends Cat 6 or Cat 7 Ethernet cables with S/STP shielding. The Ethernet cable shield must be grounded at the far end.
- Page 20 Installation 11. Connect the Ethernet cable’s RJ-45 connector to the I/O module’s PoE port. CAUTION: The I/O module’s PoE port provides power and Ethernet connectivity to the In-Sight 8100, 8200 or 8400 series vision system. If you connect third-party devices to the I/O module's PoE port, you could damage the I/O module.
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Page 21: Specifications
Specifications Specifications The following sections list general specifications for the vision system. 8100 Series Vision System Specifications Specifications 8100 8100C 8101 8101C Minimum Firmware In-Sight version 5.2.0 In-Sight version 5.5.0 In-Sight version 5.6.0 Requirement Job/Program Memory 512MB non-volatile flash memory; unlimited storage via remote network device. Image Processing 512MB SDRAM Memory... - Page 22 Specifications Specifications 8100 8100C 8101 8101C Voltage 48VDC nominal, applied from a Class 2 PoE source, which is typically powered from some other voltage. Material Die-cast zinc housing. Finish Painted. Mounting Four M3 threaded mounting holes (1/4-20 and M6 mounting holes also available on accessory BKT-IS8K-01 mounting bracket).
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Page 23: 8200 Series Vision System Specifications
Specifications 8200 Series Vision System Specifications Specifications 8200 8200C Minimum Firmware In-Sight version 5.2.0 In-Sight version 5.5.0 Requirement Job/Program Memory 512MB non-volatile flash memory; unlimited storage via remote network device. Image Processing 512MB SDRAM Memory Sensor Type 1/1.8 inch CMOS, global shutter Sensor Properties 3.6mm diagonal, 4.5 x 4.5μm sq. - Page 24 Specifications Specifications 8200 8200C Dimensions 31.0mm (1.22in) x 31.2mm (1.23in) x 75.1mm (2.96in). Weight Vision system with no accessories attached: 132.2 g (4.66 oz.) Case Temperature 0°C to 50°C (32°F to 122°F) Storage Temperature -20°C to 80°C (-4°F to 176°F) Humidity <...
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Page 25: 8400, 8401 & 8402 Vision System Specifications
Specifications 8400, 8401 & 8402 Vision System Specifications Specifications 8400 8400C 8401 8401C 8402 8402C Minimum Firmware In-Sight In-Sight In-Sight In-Sight In-Sight In-Sight Requirement version 5.2.0 version 5.5.0 version 5.2.0 version 5.5.0 version 5.2.0 version 5.5.0 Job/Program Memory 512MB non-volatile flash memory; unlimited storage via remote network device. Image Processing 512MB SDRAM Memory... - Page 26 Specifications Specifications 8400 8400C 8401 8401C 8402 8402C Finish Painted. Mounting Four M3 threaded mounting holes (1/4-20 and M6 mounting holes also available on accessory BKT-IS8K-01 mounting bracket). Dimensions 31.0mm (1.22in) x 31.2mm (1.23in) x 75.1mm (2.96in). Weight Vision system with no accessories attached: 132.2 g (4.66 oz.) Case Temperature 0°C to 50°C (32°F to 122°F) Storage Temperature...
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Page 27: 8405 Vision System Specifications
Specifications 8405 Vision System Specifications Specifications 8405 Minimum Firmware In-Sight version 5.1.1 Requirement Job/Program Memory 512MB non-volatile flash memory; unlimited storage via remote network device. Image Processing 512MB SDRAM Memory Sensor Type 1/2.5 inch CMOS, rolling shutter Sensor Properties 7.13mm diagonal, 2.2 x 2.2µm sq. pixels Maximum Resolution 2592 x 1944 (pixels) - Page 28 Specifications Specifications 8405 31.0mm (1.22in) x 31.2mm (1.23in) x 71.6mm (2.82in). Dimensions Vision system with no accessories attached: 78 g (2.75 oz.) Weight Case Temperature 0°C to 50°C (32°F to 122°F) Storage Temperature -20°C to 80°C (-4°F to 176°F) Humidity <...
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Page 29: 8505P Vision System Specifications
Specifications 8505P Vision System Specifications Specifications 8505P Minimum Firmware In-Sight 5.9.0 Requirement Job/Program Memory 14.8GB non-volatile flash memory. Unlimited storage via remote network device. Image Processing 512MB SDRAM Memory Sensor Type 2/3-inch CMOS, global shutter Sensor Properties 11.1mm diagonal, 3.45 x 3.45µm sq. pixels Maximum Resolution 2448 x 2048 (pixels) - Page 30 Specifications Specifications 8505P Mounting Four M3 threaded mounting holes (1/4-20 and M6 mounting holes also available on accessory BKT-IS8K-01 mounting bracket). Dimensions 35.0mm (1.38in) x 32.0mm (1.26in) x 75.55mm (2.97in). Vision system with no accessories attached: 192g (6.77 oz.) Weight Case Temperature 0°C to 60°C (32°F to 140°F) Storage Temperature...
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Page 31: Acquisition Trigger Input
Specifications Acquisition Trigger Input The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device. Specification Description ON: 20 to 28VDC (24VDC nominal) Voltage OFF: 0 to 3VDC (8VDC nominal threshold) ON: 1.9 to 3.0mA from 20 to 28V input. -
Page 32: High-Speed Outputs
Specifications High-Speed Outputs The vision system features two built-in, high-speed outputs, which are optically isolated. The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines. Specification Description Voltage 28VDC maximum through external load. Current 100mA maximum sink current. -
Page 33: High-Speed Output - Npn Configuration
Specifications High-Speed Output - NPN Configuration The Breakout cable can be used to connect to an NPN-compatible PLC input. Connect HSOUT 0 or HSOUT 1 directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3VDC. For more information, refer to Breakout Cable on page 35. -
Page 34: High-Speed Output - Relay/Led Configuration
Specifications High-Speed Output - Relay/LED Configuration The Breakout cable can be used to connect the high-speed outputs to a relay, LED or similar load. Connect the negative side of the load to the output and the positive side to +24VDC. When the output switches on, the negative side of the load is pulled down to less than 3VDC, and greater than 21VDC appears across the load. -
Page 35: Breakout Cable
Specifications Breakout Cable The Breakout cable provides access to the vision system’s trigger and high-speed outputs. The Breakout cable can be connected to devices, such as a PLC, trigger sensor or strobe light. The Breakout cable is not terminated. P1 Pin Number Signal Name Wire Color HSOUT 0... -
Page 36: I/O Module Cable
P1 Pin Number Signal Name P2 Pin Number HSOUT 0 HSOUT 1 TRIGGER+ TRIGGER- HS COMMON Note: Cables are sold separately. The CIO-MICRO I/O module supports In-Sight 8000 series vision systems with firmware version 5.3.0 and higher. -
Page 37: Ethernet Cable (Ccb-84901-2Xxx-Xx)
Specifications Ethernet Cable (CCB-84901-2xxx-xx) The Ethernet cable provides Ethernet connectivity and supplies power to the vision system. P1 Pin Number Wire Color Signal Name P2 Pin Number White/Orange TxRx A + Orange TxRx A - White/Green TxRx B + Blue TxRx C + White/Blue TxRx C -... -
Page 38: Ethernet Cable (Cge-Cbl-Shld-Xm)
This cable is only supported with the In-Sight 8405 vision system. CAUTION: The Ethernet cable must be shielded. For the In-Sight 8405 vision system, Cognex strongly recommends Cat 6 or Cat 7 Ethernet cables with S/STP shielding. The Ethernet cable shield must be grounded at the far end. If using a PoE injector, a ground wire should be connected from the Ethernet shield at the PoE injector to frame ground or Earth ground, and a digital voltmeter used to validate the grounding. -
Page 39: Dimensions
Specifications Dimensions The following sections list dimensions of the vision system and optional accessories. 8100 Series, 8200 Series, 8400, 8401 & 8402 Vision System Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 40: 8405 Vision System
Specifications 8405 Vision System Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 41: 8505P Vision System
Specifications 8505P Vision System Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 42: Mounting Bracket (Bkt-Is8K-01)
Specifications Mounting Bracket (BKT-IS8K-01) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 43: Cleaning/Maintenance
Cleaning/Maintenance Cleaning/Maintenance Clean the Housing To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner on the vision system housing. CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.
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