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Related Manuals for Toro 03698
Summary of Contents for Toro 03698
- Page 1 Form No. 3428-684 Rev A 8-Blade or 11-Blade DPA Cutting Unit Reelmaster ® 6000-D Series Traction Unit Model No. 03698—Serial No. 403420001 and Up Model No. 03699—Serial No. 403420001 and Up *3428-684* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service 1. Location of the model and serial numbers Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers Model No.
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Page 3: Table Of Contents
Contents Safety Safety ............... 3 This machine has been designed in accordance with General Safety ........... 3 EN ISO 5395 and ANSI B71.4–2017. Cutting Unit Safety..........3 Blade Safety ............4 General Safety Safety and Instructional Decals ......4 Setup ................ 5 This product is capable of amputating hands and feet. -
Page 4: Blade Safety
• Use only accessories, attachments, and servicing the blades. Only replace or sharpen the replacement parts approved by Toro. blades; never straighten or weld them. • On multi-bladed machines, take care as rotating 1 blade can cause other blades to rotate. -
Page 5: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Remove the tipper assemblies. Lift chain Chain bracket U-bolt 10/14 Mount the lift brackets and chains. Screw Washer –... -
Page 6: Mounting The Lift Brackets And Chains
Disconnect the lift chains from the cutting units, if attached. Mounting the Lift Brackets and Chains Parts needed for this procedure: Lift chain Chain bracket U-bolt g020546 10/14 Figure 5 Screw 1. Lift arm number 5 = 3. Lift arm numbers 1 and 5 = Washer 38.1 cm (15 inches) 10 degrees... -
Page 7: Adjusting The Cutting Unit
On lift arm number 6 and number 7, position the brackets and U-bolts 36.8 cm (14.5 inches) behind the center line of the pivot knuckle (Figure Adjusting the Cutting Unit Note: Rotate the brackets 10 degrees to the outboard side of the machine. No Parts Required Procedure Adjust the bedknife to the reel. -
Page 8: Installing The Cutting Units
On cutting unit numbers 2, 4, and 6, remove the 2 cap screws securing the counterweight to the left end of the cutting unit. Note: Remove the counterweight (Figure 10). Installing the Cutting Units Parts needed for this procedure: Large O-ring Screw Procedure Insert a thrust washer onto the horizontal shaft... - Page 9 • On cutting unit numbers 1, 4, 5, 6, and 7, use only 6 of the chain links. • On cutting unit numbers 2 and 3, use all 7 of the chain links. g004127 Figure 14 g006542 1. Reel motor 2.
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Page 10: Product Overview
Authorized Service Dealer or authorized Toro when the rear shield is closed (front discharge). When distributor or go to www.Toro.com for a list of all conditions are heavy or wet, the rear shield may be approved attachments and accessories. - Page 11 Adjusting the Bedknife to the Reel edges needed for precision cutting; refer to the Toro Manual for Sharpening Reel and Rotary Use this procedure to set the bedknife to the reel and Mowers, Form No. 09168SL.
- Page 12 Each click turned moves the bedknife 0.022 (0.0009 inches). Do not overtighten the adjusting screws. Test the cutting performance by inserting a long strip of cutting performance paper (Toro part g019940 Figure 17 number 125-5610) between reel and bedknife, perpendicular to the bedknife (Figure 18).
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Page 13: Adjusting The Height Of Cut (Hoc)
Raise the rear of the cutting unit and place a block under the bedknife. Remove the 2 nuts securing each roller bracket and spacer to each side-plate mounting flange. Lower the roller and screws from the side-plate mounting flanges and spacers. Place the spacers onto the screws on the roller brackets. - Page 14 Loosen the nut on the gauge bar (Figure Tighten the nuts to secure the adjustment. and set the adjusting screw to the desired height Note: Do not overtighten the nuts. Tighten them of cut. just enough to remove play from the washer. g003327 Figure 23 1.
- Page 15 Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers With Groomer Kits Installed 0.64 cm (0.250 inches) Less Normal More 0.95 cm (0.375 inches ) Less Normal More 1.27 cm (0.500 inches) Less Normal More 1.56 cm (0.625 inches) Less Normal More...
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Page 16: Height-Of-Cut Chart Terms
6.4 to 12.7 mm HOC (Optional) (0.220 inch) (0.250 to 0.500 inch) 137-0833 6.9 mm 9.5 to 38.1 mm EdgeMax® (Models 03698 and 03699) (0.270 inch) (0.375 to 1.50 inches)* Standard (Optional) 108-9096 6.9 mm 9.5 to 38.1 mm (0.270 inch) (0.375 to 1.50 inches)*... - Page 17 g006502 Figure 26 1. Rear spacers 3. Aggressiveness of cut 2. Side-plate mounting flange Rear Spacers The number of rear spacers determines the aggressiveness of cut for the cutting unit. For a given height of cut, adding spacers, below the side-plate mounting flange, increases the aggressiveness of the cutting unit.
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Page 18: Maintenance
Maintenance Using the Kickstand When Tipping the Cutting Unit Whenever you have to tip the cutting unit to expose the bedknife and the reel, prop up the rear of the cutting unit with the kickstand (supplied with the traction unit) to make sure that the nuts on the back end of the bedbar adjusting screws are not resting on the work surface (Figure... - Page 19 g020697 Figure 30 If end play exists, proceeded as follows: Loosen the external setscrew securing the bearing adjuster nut to bearing housing located on the left side of the cutting unit (Figure 31). g003332 Figure 31 1. Setscrew 2. Adjuster nut Using a 1-3/8 inch socket wrench, slowly tighten the reel-bearing adjustment nut until no end play of the reel exists.
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Page 20: Servicing The Bedknife
10/10 degrees (Optional) (0.220 inch) (0.190 inch) EdgeMax® 137-0833 6.9 mm 4.8 mm 10/5 degrees (0.270 inch) (0.190 inch) (Models 03698 and 03699) Standard (Optional) 108-9096 6.9 mm 4.8 mm 10/5 degrees (0.270 inch) (0.190 inch) Heavy Duty (Optional) 110-4074 9.3 mm... -
Page 21: Servicing The Bedbar
The angle that you use to grind your bedknives is very important. Removing the Bedbar Use the angle indicator (Toro Part No. 131-6828) and Turn the bedbar-adjusting screws the angle-indicator mount (Toro Part No. 131-6829) to counterclockwise to back the bedknife... - Page 22 Installing the Bedknife Remove the rust, scale, and corrosion from the bedbar surface and apply a thin layer of oil to the bedbar surface. Clean the screw threads. Apply anti-seize compound to the screws and install the bedknife to the bedbar as follows (Figure 40): g003335...
- Page 23 g279162 Figure 41 1. Bedknife screw tool 3. Torque to 23 to 28 N∙m (200 to 250 in-lb). 2. Install and torque these first to 1 N∙m (10 in-lb). Grind the bedknife.
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Page 24: Servicing The Roller
Refer to your parts catalog or Roller Rebuild Tool Kit (Part No. 115-0803) (Figure contact your authorized Toro distributor for assistance. 42) are available for servicing the roller. The Roller Rebuild Kit includes all the bearings, bearing nuts,... - Page 25 Notes:...
- Page 26 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 27 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 28 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.