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Rear Roller Brush Kit
Reelmaster
and Universal Groomer
Model No. 03657
This product complies with all relevant European directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Description
No parts required
Retaining ring
Right belt-cover/plate assembly
Left belt-cover/plate assembly
90-degree grease fitting
Carriage bolt
Locknut
Shim washer (as required for belt alignment)
Belt-alignment tool
Note:
Install the universal groomer kit first; refer to
the groomer installation instructions.
Important:
Use the Rear Roller Brush Kit only
when cutting in the height-of-cut range of 6 to
25 mm (1/4 to 1 inch). Use the high height-of-cut
brush when cutting above 25 mm (1 inch). Refer to
the procedure for Installing the High Height-of-Cut
Brush (Optional).
Note:
Determine the left and right sides of the cutting
unit from behind the cutting unit.
© 2019-The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
3550 Series 18-inch Cutting Unit with 5-inch Reel
Qty.
Determine the position of the roller brushes and the reel
-
motors.
5
5
2
3
5
10
5
10
Install the kit.
5
15
5
5
1
1
2
1
Install the high height-of-cut brush-for HOC greater than
-
2.5 cm (1 inch).
Register at www.Toro.com.
Form No. 3397-660 Rev B
Installation Instructions
Use
Original Instructions (EN)
All Rights Reserved *3397-660* B
Printed in the USA
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Table of Contents
Related Manuals for Toro Reelmaster 03657
Summary of Contents for Toro Reelmaster 03657
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Page 1: Table Of Contents
Installing the High Height-of-Cut Brush (Optional). Note: Determine the left and right sides of the cutting unit from behind the cutting unit. © 2019—The Toro® Company Register at www.Toro.com. Original Instructions (EN) All Rights Reserved *3397-660* B 8111 Lyndale Avenue South... - Page 2 Determining the Installing the Kit Roller-Brush Orientation Installing the Grease Fitting All cutting units are shipped with the counterweight Remove the grease fitting for the roller from the mounted to the left end of the cutting unit. Refer to side of the cutting unit that has the roller-brush Figure 1 to determine the position of the roller brush housing...
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Page 3: Roller-Brush Assembly
Installing the Weights Installing the Roller-Brush Assembly Install the weights to the cutting units as shown in Figure 4 Remove the 2 flange locknuts securing each roller bracket to the side plates, as well as any 6 mm (1/4 inch) spacers positioned on the top side of the side-plate mounting flange (Figure Note:... - Page 4 Installing the Roller-Brush between the roller-brush mounting brackets and the side-plate mounting flanges. Save Housing the additional 6 mm (1/4 inch) spacers for potential later use. Remove and discard groomer drive cap. Loosely secure the brush-assembly mounting brackets to the cutting-unit side plates with the previously removed nuts.
- Page 5 Positioning the Roller Brush Loosen the 2 flange locknuts securing the roller-brush mounting bracket to the Loosen the 2 bolts securing each cutting-unit side plate (Figure roller-brush-bearing housing to the roller-brush Rotate the roller-brush-bearing housing until mounting bracket (Figure the brush plate is parallel to the cutting-unit Note: The bolts should be loose from the side plate...
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Page 6: Drive Pulley
Installing the Drive Pulley Installing the Belt Restrain the reel before installing the drive Install the belt onto the pulleys as follows: pulley; refer to Restraining the Reel for Installing • Loop the belt around the drive pulley and Threaded Inserts (page 13). - Page 7 Push down on the idler pulley to ensure that the idler-pulley assembly pivots freely. Completing the Installation Check the alignment of the belt and pulleys as follows: Note: The belt must be properly tensioned prior to checking the alignment. • Lay the belt-alignment tool along the outer face of the drive pulley (Figure...
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Page 8: Front Bumper Assembly
Installing the Bumper Assemblies Lower the cutting units to the ground. Remove the existing flange-head bolts and the round bumpers (Figure 17). Note: Retain the flange-head bolts for installing the front bumper assembly. Discard the round bumpers. g033299 Figure 19 1. -
Page 9: High Height-Of-Cut Brush (Optional)
Installing the High Clamp the brush onto the shaft with the 2 J-bolts and nuts previously removed (Figure 22). Height-of-Cut Brush Important: Insert the threaded end of the (Optional) J-bolts through the outer holes of the brush shaft while hooking the curved ends of the Install the high height-of-cut brush (sold separately) J-bolts into the inner holes. - Page 10 Maintenance Note: If the pulley needs to move in, remove the existing 0.8 mm (0.032 inch) thick washer. Install the pulley. • Ensure that the brush is parallel to the roller with 1.5 mm (0.060 inch) clearance to light contact. •...
- Page 11 g033206 Figure 26 1. Belt 2. 9/16-inch deep-well socket Important: Ensure that the ribs on the belt are properly seated in the grooves in each pulley and that the belt is in the center of the idler pulley. Check the pulley alignment again, and repeat this procedure if necessary.
- Page 12 Restraining the Reel WARNING The cutting reel blades are sharp and capable of amputating hands and feet. • Keep your hands and feet outside of the reel. • Ensure that the reel is restrained before servicing it. Restraining the Reel for Removing Threaded Inserts Loosen the shield-bolt on the left side of the g280383...
- Page 13 Restraining the Reel for Installing Threaded Inserts Insert a long-handled pry bar (recommended 3/8" x 12" with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 29).
- Page 14 Notes:...
- Page 15 Notes:...
- Page 16 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.