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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ NHM-4 Disassembly Instructions Phone disassembly steps Take ESD precautions! Figure 1: Anti-ESD strap donned Open the phone slide. Figure 2: Slide opening Remove the battery cover: open it. Figure 3: Battery cover latch pressed ,VVXH È1RNLD &RUSRUDWLRQ 3DJH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Lift up the battery cover Figure 4: Battery cover lifted up Remove the battery cover. Figure 5: Battery cover removal Remove the battery. Figure 6: Battery removal 3DJH È1RNLD &RUSRUDWLRQ ,VVXH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Remove the logo plate: Push the grip downwards at the logo plate - Figure 7: Grip pressed down - and at the same time push the logo plate off. Figure 8: Logo plate removal Remove the antenna: open the locking. Figure 9: Antenna locking opened ,VVXH È1RNLD &RUSRUDWLRQ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Lift off the antenna. Figure 10: Antenna removal 2 Open the two limiter screws Figure 11: Limiter screws opened Lift up the limiter from the two screw towers. Figure 12: Limiter lifted up 3DJH È1RNLD &RUSRUDWLRQ ,VVXH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ The limiter shown here: Figure 13: Limiter shown Push the limiter backwards and up. Figure 14: Limiter moving Limiter seen from another angle Figure 15: Limiter view ,VVXH È1RNLD &RUSRUDWLRQ 3DJH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Open the flex connector: push a tool under the flex connector from the short side corner of the connector - never touching the flex, but the connector only- Figure 16: A tool pushed under the flex connector - and twist Figure 17: Flex connector opening Lift the connector up carefully...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ The flex connector opening in practice: insert tool - Figure 19: Flex connector opening 1 - twist Figure 20: Flex connector opening 2 - and lift up carefully Figure 21: Flex connector opened ,VVXH È1RNLD &RUSRUDWLRQ 3DJH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Lift the torsion spring from its slot. Figure 22: Torsion spring lifted from slot The spring is lifted. Figure 23: Torsion spring lifted Pull the engine module carefully from the grip. Figure 24: Engine module pulling from the grip 3DJH È1RNLD &RUSRUDWLRQ ,VVXH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Note: avoid bending the limiter when pulling out the engine module. Figure 25: Engine module removed from the grip Remove the limiter. Figure 26: Limiter removed Remove the four screws holding the engine with the A-cover. Figure 27: Preparing to remove four screws ,VVXH È1RNLD &RUSRUDWLRQ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Open the screws. Figure 28: Opening screws The four screws are removed, note holes Figure 29: Screws removed Lift the engine assembly from the A- cover Figure 30: Engine removed 3DJH È1RNLD &RUSRUDWLRQ ,VVXH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Removed the LCD. Open the board-to-board connector, first on one side - Figure 31: B-to-b connector opened from one side - and then from the other side. Figure 32: B-to-b connector opened from the other side ,VVXH È1RNLD &RUSRUDWLRQ 3DJH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Open the locking to the shield by pressing the locking clip with a flat screw- driver. )LJXUH /RFNLQJ RSHQLQJ LCD removed. Figure 34: LCD removed Remove the system module LA4 off the shield. Figure 35: LA 4 module removal from the shield. 3DJH È1RNLD &RUSRUDWLRQ ,VVXH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Remove the keyboard assembly from the A-cover. Figure 36: Keyboard assembly removal Remove the keymat. Figure 37: Keymat removal 1 Figure 38: Keymat removal 2 ,VVXH È1RNLD &RUSRUDWLRQ 3DJH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Remove the User Interface board from the frame. Figure 39: UI board removal Remove the speaker from the A-cover. Figure 40: Speaker removal Remove the buzzer from the A-cover. Figure 41: Buzzer removal 3DJH È1RNLD &RUSRUDWLRQ ,VVXH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Assembly parts of NHM-4 phone: Figure 42: Assembly parts Reassembly Reassembly of the phone is carried out in reverse order to disassembly. The screws cannot be re-used. The screwdriver tip type is Torx T6+ and the torque force is 17ncm The order of tightening the screws is described below: Figure 43: Order of tightening screws ,VVXH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Bluetooth module removal and reassembly Take anti-ESD precautions! Figure 44: anti-ESD wrist strap donned Preparing to remove the defective BT module from the circuit board. Use a rework station for CPS components. Figure 45: Module in soldering jig Desoldering nozzle size is 28 x 15 mm.
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ The desoldering profile is a BT. When the peak step ends, lift the heating head Figure 47: Desoldering profile Pick up the component with tweezers. ,VVXH È1RNLD &RUSRUDWLRQ 3DJH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Figure 48: BT module is desoldered The soldering pads are shown below. Figure 49: Soldering pads The BT module is destroyed during desoldering. It must not be reused or reworked! 3DJH È1RNLD &RUSRUDWLRQ ,VVXH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Figure 50: Removed and new BT module Remove old solder from the pads with solder wick. Figure 51: Removing old solder Place a new BT module on the circuit board Figure 52: Placing new BT module Make sure that it is positioned correctly.
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Figure 53: Flux application Solder the connections pad by pad using a soldering iron with a manywave tip or equal, but NOT with a rework station. Figure 54: Soldering Make sure that there are no solder bridges between the pads and the module shield! Figure 55: Soldered BT module 3DJH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ 0DLQ WURXEOHVKRRWLQJ WUHH )LJXUH Main troubleshooting tree, 1 Phone totally Phone is dead dead Flash programming Phone is Phone jammed doesn’t work jammed Phone doesn’t Flash start up or the phone is faults jammed Charging Charger doesn’t work...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ 0DLQ WURXEOHVKRRWLQJ WUHH )LJXUH TOP 2 Phone doesn’t read SIM card SIM card Audio Audio faults faults Display Display or LED’s faults doesn’t work Keypad Keypad doesn’t work faults TOP 3 ,VVXH È1RNLD &RUSRUDWLRQ 3DJH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ 0DLQ WURXEOHVKRRWLQJ WUHH )LJXUH TOP 3 Bluetooth connwction does faults not work Grio open/ close does not Grip switch work electrically faults 3DJH È1RNLD &RUSRUDWLRQ ,VVXH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Phone is dead )LJXUH Phone is dead Check X101 Phone current solder and is zero ? VBATT lines PWR filter components L260–L265 Is phone Phone is Phone current is flash programing OK ? jammed <25mA Flash faults Phone current is...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Phone is jammed, 1 )LJXUH Phone is jammed Check Check L260–L265 VBATT1–6 C260 – C265 VIO, VCORE, BSI / BTEMP FLASH1, VANA, lines and Measure VR3 lines. Are VBATT lines VIO, VCORE, FLASH1, they OK? VANA, VR3 voltages.
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Phone is jammed, 2 )LJXUH Jammed Page 2 Measure watchdog Phone shutdown after signal CBUSDA from Change UPP testpoint J414 Is it OK ? Measure DBUSClk 1MHz signal from testpoint J406 Is it OK ? Measure FBUSRX signal during phone...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Flash programming doesn’t work, 1 )LJXUH Flash faults Measure Check these lines BSI pulse, and X101, MBUS_CLK, FBUS RX DATA C104, C240, when Flash start R202, R206 All OK? Measure FBUSTX line Check R102 at test point J411 If OK –>...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Flash programming doesn’t work, 2 )LJXUH Flash faults page 2 Change Wrong manufactor ID FLASH and Device ID Is the phone Phone is totally dead dead ? Phone doesn’t start up Phone is or the phone jammed is jammed ? Retest...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Charging troubleshooting )LJXUH Connect Charger (ACP–7) charger Battery bar Retest doesn‘t work (not scrolling) Check X100, V100, C113 C118, C112 F100 and line Measure voltage Is grip OK ? over (TVS) V100. Is it > 3.0 Vdc ? Change grip Read Check...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ SIM card is out of order (insert SIM card) )LJXUH SIM card Check BSI line X101, C202 Set phone Insert SIM card C104, C240 in LOCAL mode faults R260 Is it OK ? If OK –> Change UEM Check X386 Check VSIM line,X386,...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Audio troubleshooting 1 )LJXUH Audio faults Try change earpiece. Is earpiece working? Retest Is it working now ? Connect grip. Set phone in LOCAL mode. Use Phoenix Audio Test. Set EXT IN, HP OUT, LOOP ON. Measure DC Check L151, C160, offset voltage...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Audio troubleshooting 2 )LJXUH Audio faults 2 Try change grip. Is microphone OK ? Retest Is it working now ? Set phone in LOCAL mode. Use Phoenix Audio Test. Set HP IN, EXT OUT, LOOP ON. Check L104 C107, C152, Measure MICB1...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Audio troubleshooting 3 )LJXUH Audio troubleshooting 3 Audio faults 3 Measure VBATT Check VBATT voltage from B301. Is BUZZER working? line Is it OK? Set phone in LOCAL mode. Use Phoenix Audio Test. Set Buzzer volume ON. Measure buzzer control Change...
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UEM (R156) Change UEM. from earpiece pads. Is it ~130mVp–p ? Is it ~880mVp–p ? Check R156, C153, C155, R166, R167, Retest C163, R161 and line. Nokia Corporation Page 27 3DJH &RS\ULJKW È1RNLD $OO ULJKWV UHVHUYHG ,VVXH ...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Display troubleshooting 1 )LJXUH Display faults Set phone into local mode. Set VBATT 4.2 V Replace Start Display test with Phenix Set display, keypad lights ON keyboard module Retest Keyboard LEDs now OK ? keyboard Check R313, led’s turned on ? C328 and...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Display troubleshooting 2 )LJXUH Display faults 2 Check LED‘s and line Are the display led’s turned on ? Measure DC voltage from V324, V325 anode Is it 4.1 V ? Measure Lines to LEDs broken DC voltage from Change LA4 module R310...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Display troubleshooting 3 )LJXUH Display faults 3 Try change Display module Retest Is it working now ? Does the display start ? Check X300 Measure Check C303 VDD (2.78V) and and solders VDDI (1.8V) from If OK, X300 lines to X300...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Keypad troubleshooting 1 )LJXUH Keypad faults Check R301, Measure voltage C312, S302 Is the power key OK ? from S302 and line. Is it HIGH ? If OK –> Change UEM Measure voltage from S300 when Change S302 power key is pressed.
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ .H\SDG WURXEOHVKRRWLQJ Keypad faults 2 Are LK 4 Try change LK 4 module keys OK ? Retest Is it working now ? Check X303 Measure Check ROW0 – ROW0 to ROW4 4 Lines, X303. If OK change lines from X303 Z301.
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Bluetooth troubleshooting )LJXUH Bluetooth faults Is BT flashing OK ? Phoenix SW BT locals. Run self–tests. All passed? Check VBAT (pads 52–54) Check BT VIO (pads 18, 32, 49/1.8VDC) antenna VFLASH1 (pad 6/2,8VDC) connections. If OK–> All OK ? change antenna...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ Grip switch troubleshooting )LJXUH Grip switch faults Cannot answer/end call when open/close grip Change grip. Now OK? Retest Measure S300/pin 1 Is it 2.8VDC? Check R327, C319 If OK –> replace S300 Phoenix ADC reading Is ”Resistive keyboard 1”...
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1+0 &&6 7HFKQLFDO 'RFXPHQWDWLRQ $QWHQQD VZLWFK WURXEOHVKRRWLQJ )LJXUH 3$ $QWHQQD 6ZLWFK *When 1kOhm passive probe is used, PA&ant. switch correct measurement result by +26dB troubleshooting Check with RF probe Check with oscilloscope PA output signal level * PA ctrl voltage Replace HAGAR >1.5V peak Check with oscilloscope...