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Texmo Industries Taro HCSJ 40 Series Instructions & Operating Manual

Single phase jet monoblock
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Single Phase
Jet
Monoblocks
Instruction &
Operating Manual
OMJP001A
2020.01

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Summary of Contents for Texmo Industries Taro HCSJ 40 Series

  • Page 1 Single Phase Monoblocks Instruction & Operating Manual OMJP001A 2020.01...
  • Page 2 OMJP001A 2020.01...

  • Page 3: Table Of Contents

    Table of Contents Introduction 2. Warranty information Complying with standards 4. Contents in the packing box 5. Information about your pump 6. Schematic drawings Key product specifications & features 8. Cross-section view Pre-installation requirements 10. Installation procedures 11. Basic troubleshooting 12.

  • Page 4: Introduction

    1. Introduction Thank you for choosing a quality product manufactured by Texmo Industries. We request you to read this manual carefully to ensure that the system you have purchased will be operated correctly. This manual is intended to provide you with information on your product and information on installation and operation.

  • Page 5: Information About Your Pump

    5. Information about your pump Taro Single Phase Jet Monoblocks are manufactured using high quality raw materials and components using state-of-the-art manufacturing facilities and will give trouble-free performance if properly installed and maintained. These Jet Monoblocks are compact pumping systems with the pump and motor mounted on a common shaft.

  • Page 6: Schematic Drawings

    6. Schematic drawing View of a Single Phase Jet Monoblock is shown below in Fig. 1: Fig. 1 View of Single Phase Jet Monoblock OMJP001A 2020.01...

  • Page 7: Key Product Specifications & Features

    Max. Fluid Temperature Thermal Overload Provided Protection (TOP) Product Performance Specification Texmo Industries has a wide variety of Single Phase Jet Monoblocks to meet your requirements. Please consult our sales team / your nearest dealer to meet your specific requirements. OMJP001A 2020.01...
  • Page 8 Key features: Motor The motor houses shielded type Deep Groove Ball Bearings, pre-filled with grease, to take up the radial and axial thrust loads The rotors are dynamically balanced Adequate motor surface area is provided for effective cooling Energy efficient motor for low power consumption To protect the motor from overload, Thermal Overload Protector (TOP) is provided Key features: Pump Impellers are dynamically balanced...
  • Page 9 Mounting Can be installed near the borewell or in an adjacent building without the need for a separate pump house Based on the model opted, the set can be mounted horizontally / vertically OMJP001A 2020.01...

  • Page 10: Cross-Section View

    8. Cross-section view Cross-section view of a Single Phase Side-Mounted Vertical Jet Monoblock, HCSJ 40/70/90 Series, is shown below in Fig. 2: Fig. 2 Cross-section of 1Ø side-mounted vertical jet monoblock HCSJ 40/70/90 series PART NAME PART NAME PART NAME Casing Body Hex.
  • Page 11 Cross-section view of a Single Phase Double Stage Horizontal / Bore-Mounted Jet Monoblock, TDSJ Series, is shown below in Fig. 3: Fig. 3 Cross-section of 1Ø double stage horizontal / bore-mounted Jet monoblock – TDSJ series 29 30 PART NAME PART NAME PART NAME Hexagon Nut...
  • Page 12 Cross-section view of a Single Phase Horizontal Jet Monoblock, HCSJ 80/11 Series, is shown below in Fig. 4: Fig. 4 Cross-section of 1Ø horizontal jet monoblock – HCSJ 80/11 series 9 10 11 12 13 14 16 17 18 20 21 PART NAME PART NAME PART NAME...
  • Page 13 Cross-section view of a Single Phase Bore-mounted Type Vertical Jet Monoblock, TSJ Series, is shown below in Fig. 5: Fig. 5 Cross-section of 1Ø bore-mounted vertical jet monoblock – TSJ series PART NAME PART NAME PART NAME Stud & Hex. Nut Capacitor Clamp Flange - Irregular Capacitor...
  • Page 14 Cross-section view of a Single Phase Shallow Well Jet Monoblock, HCS SJ Series, is shown below in Fig. 6: Fig. 6 Cross-section of 1Ø shallow well jet monoblock – HCS SJ series 32 31 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NAME PART NAME PART NAME...
  • Page 15 Cross-section view of a typical Jet Unit Assembly, used in HCSJ 40/70/90, HCSJ 80/11, TDSJ and TSJ Series, is shown below in Fig. 7: Fig. 7 Jet unit with foot valve and strainer PART NAME Venturi Jet Body Hex. Nut Valve Weight O - Ring Valve Stem...

  • Page 16: Pre-Installation Requirements

    9. Pre-installation requirements Arrangement for installation Use the services of a professional and trained mechanic with experience to erect Single Phase Jet Monoblocks Ensure proper safety during installation For Horizontal Jet Monoblocks, ensure that a level foundation is ready before erection. Contact the dealer from whom the pumpset was purchased for details on mounting, before reparing the foundation For Vertical Jet Monoblocks, mount the set on top of the borewell...
  • Page 17 Use a single power cable from the power source to the Single Phase Jet Monoblock. Do not use a power cable with large number of joints as this can result in a significant voltage drop During installation, ensure the Single Phase Jet Monoblock is not subject to shock loads which can damage the pumpset parts The Jet Pump can be installed either close to the well or away from it.
  • Page 18 Do not place the Single Phase Jet Monoblock in a location subject to flooding as water can enter the motor and damage the windings and bearings Caution Based on the type of Jet Pump ordered, mount it with its axis horizontal / vertical Warning Operation Precautions...

  • Page 19: Installation Procedures

    10. Installation procedure Please follow the below procedure to install the Single Phase Jet Monoblock: The supply voltage should be within the specified voltage range. Water temperature for operation of the pump should not exceed 33 Failure to observe the precautions given above could cause the pump to Caution malfunction and may lead to current leakage or electrical shock If you find any abnormalities like vibration, noise, smell, etc.
  • Page 20 Fig. 8 Jet monoblock erection guide DELIVERY PIPE PRESSURE VALVE MOUNT 1/8'' BSP FILLING PLUG PRESSURE GAUGE HERE FOUNDATION BOLT & NUT BORE WELL JET UNIT FOOT VALVE 8(a) OMJP001A 2020.01...
  • Page 21 DELIVERY PIPE PRESSURE VALVE MOUNT 1/8'' BSP PRESSURE GAUGE HERE FILLING PLUG CONCRETE BASE FOUNDATION BOLT & NUT BORE WELL JET UNIT FOOT VALVE 8(b) OMJP001A 2020.01...
  • Page 22 DELIVERY PIPE BALL VALVE PRIMING PIPE SUCTION PIPE FOUNDATION BOLT & NUT STRAINER 0.5m 8(c) OMJP001A 2020.01...
  • Page 23 DELIVERY PIPE FILLING PLUG PRESSURE VALVE FOUNDATION BOLT & NUT SIDE VIEW BORE WELL BORE WELL JET UNIT FOOT VALVE 8(d) OMJP001A 2020.01...
  • Page 24 DELIVERY PIPE FILLING PLUG PRESSURE VALVE BORE WELL JET UNIT FOOT VALVE 8(e) OMJP001A 2020.01...
  • Page 25 Use prescribed pipe sizes as mentioned on the product nameplate Ensure the Jet Unit with Foot valve and Strainer is fixed to the end of suction and return pipes located inside the bore well (HCSJ, TSJ, TDSJ Series). For the HCS SJ Series ensure the supplied strainer is fitted at the bottom of the suction pipe located in the well.
  • Page 26 Fig. 9(a) Pressure valve – for HCSJ 40/70/90, TSJ, TDSJ series PART NAME CAP NUT HEX. NUT SPRING PRIMING NIPPLE BODY Remove 1/8" BSP Plug and fit Pressure Gauge PLUG BUSH RETAINER PLUNGER DIAPHRAGM HEX. HEAD BOLT "O" RING RETAINER BUSH ROUND HEAD SCREW Fig.
  • Page 27 Electrical Installation Check the power supply voltage and frequency and compare with the product requirements specified on the nameplate Observe relevant EB regulations while giving power supply to the motor As far as possible, do not use multiple joints in the electrical cabling while connecting the starter to the Single Phase Jet Monoblock Ground the Single Phase Jet Monoblock Ensure electrical joints, if any, are properly and adequately insulated...
  • Page 28 Connecting the Power Supply Observe relevant Electricity Board regulations while powering up the pumpset Caution Before connecting the wires to the terminal board, make sure the power supply is properly disconnected. Failure to do so may lead to electrical shock, short, or injury caused by the unintended starting of the pump Warning Do not use damaged cables, power plugs, or loose power outlets.
  • Page 29 Ensure the pump is primed Power up the pumpset and check the direction of rotation of the motor shaft If the direction of rotation is in the same direction as that marked on the pump casing, the connections are right In case the direction of rotation of the motor shaft does not match the marking on the pump casing, bring this to the notice of the dealer from whom the purchase was made and get the set repaired...

  • Page 30: Basic Troubleshooting

    11. Basic troubleshooting To prevent serious accidents, disconnect the power supply before inspecting the pump. Warning Read this Operation Manual carefully before requesting repair. Contact the dealer from whom this equipment was purchased. Servicing and troubleshooting must be handled by qualified persons with proper tools and equipment. Common faults, root cause for these and suggested actions are provided in TABLE 2 below: Fault Possible causes...
  • Page 31 Fault Possible causes Suggested actions Check and wait for voltage to increase. Contact Low-voltage operation local EB representative if required Repair in the nearest authorised service center Wrong direction of rotation Adjust the pressure regulating valve Drop in water table Ensure delivery head within specified value Increased delivery head Change the complete mechanical seal assembly...
  • Page 32 Fault Possible causes Suggested actions Replace mechanical seal Damaged mechanical seal Check and replace gaskets Pump leaks Casing gaskets / delivery flange excessively gasket damaged Check and replace piping Pipe line / pipe fittings damaged Conduct trial operation after maintenance Note Dispose replaced components with appropriate care so as to protect the environment Note...
  • Page 33 OMJP001A 2020.01...

  • Page 34: Preventive Maintenance Checks

    12. Preventive maintenance checks PRECAUTIONS TO BE TAKEN Disconnect the power supply before starting maintenance or inspection of the pump to avoid electrical shock Warning If you find any damages or abnormalities, switch OFF the pump and report the problem to the dealer from whom the set was purchased Note NOTE: The manufacturer assumes no responsibility for damage or injury due to disassembly in the field.
  • Page 35 It is good practice to monitor the conditions and performance of the Single Phase Jet Monoblock. Diagnosis may be carried out by checking the following: Check the current drawn by the pump at the duty flow rate Compare with data recorded when the unit was initially installed Any increase in motor current at duty flow rate may indicate a overload condition, possibly due to impeller rubbing against the stationary pump casing Measure the insulation resistance of the winding to check the condition of the motor...

  • Page 36: Do's And Don'ts

    13. Do’s and don’ts Do’s Don’ts Use the Jet Unit with Foot valve provided with the Do not use piping smaller than what is mentioned on pump the nameplate Ensure leak proof joints on the suction side to prevent Provide sufficient space around the pumpset so as air entry and therefore loss of priming to ensure proper airflow required for cooling of the motor...

  • Page 37: Important Safety Instructions

    14. Important safety instructions Only qualified personnel should be involved for inspection, maintenance and repairs. The successful and safe operation of such a product depends on proper handling, installation and maintenance. It is suggested that in case of non-functioning of the product, the customer is requested to contact the dealer through whom the purchase was made.

  • Page 38: Storage & Handling

    15. Storage & handling The Single Phase Jet Monoblock is supplied from the factory in proper packing in which it should remain until it is to be installed The product should be stored in a closed, dry and well ventilated room Do not store the products in direct sunlight Handle the pumps with care and do not expose the product to unnecessary impact and shocks During unpacking and prior to installation, care must be taken when handling the pump to ensure...

  • Page 39: Company Contact Information

    16. Company contact information For most up to date information on Industries, please visit www.taropumps.com OMJP001A 2020.01...
  • Page 40 OMJP001A 2020.01...
  • Page 41 P.B.No. 5303, 1800-102-8888 Mettupalayam Road, www.taropumps.com Coimbatore - 641 029, India info@taropumps.com OMJP001A 2020.01...

This manual is also suitable for:

Taro hcsj 70 seriesTaro hcsj 90 seriesTaro tdsj seriesTaro hcsj 80 seriesTaro hcsj 11 seriesTaro tsj series ... Show all

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