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Royal Enfield Manuals
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ELECTRA
Service manual
Royal Enfield ELECTRA Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Preparation for Service
Service Bulletins
Important Notice
Salient Features
Easy to Handle and Ride
High Performance
Stable and Safe Motorcycling
Four Stroke Cycle Operation
Technical Specification
List of Special Tools and Its Application
Special Tools and Its Application
General Tools
Measuring Instruments
Lubrication System
Oil Flow Chart
Preventive Maintenance
Running in
Recommended Lubricants
Specifications
Service Data
Torque Specification
Periodical Maintenance
Engine Oil
Oil Change
Level Check
Fitting Procedure
Push Rod Adjustment
Eccentric Cam Spindle
Spark Plug Cleaning
Air Filter Cleaning
Inspection
Throttle Cable Free Play Adjustment
CV Carburetor Tuning
Float Height Adjustment
Decompressor Setting
Decarbonising
Cylinder Head
Exhaust Bend Pipe
Primary Chain Tension Adjustment
Chemical Method
Clutch
Oil Level Check
Oil Change
Gear Box End
Clutch Cable Free Play
Clutch Operating Mechanism
Lever End
Gear Box Oil
Pedal Play Adjustment
Brake Pedal Spindle
Rear Brake
Battery
Rear Shock Absorbers Adjustments
Electrolyte Level Checking
Terminal Cleaning
Rear Chain
Specific Gravity Checking
Slackness Adjustment
Front Fork
Disc B Rake Fluid Level Check
Steering Play Adjustment
Brake Cam Greasing
Steering Ball Race Lubrication
Wheel Alignment Check
Cleaning and Assembly Precautions
Engine
Removal of Petrol Tank
Engine Disassembly
Seat Removal
De-Compressor Cable Removal
Clutch Cable Removal
Removal of Throttle Cable
Removal of Carburetor
Removal of Silencer Along with Exhaust Pipe
Removal of E-Start Motor
Battery Removal
Removal of Chain Case Outer
Removal of Rotor Assembly
Removal of Chain Adjuster
Removal of Clutch Assembly
Chain Case Inner Removal
Removal of Cylinder Head
Barrel Removal
Removal of Drive Chain
Piston Removal
Removal of Side Stand
Removal of Rear Brake Switch
Gear Box Removal
Dismantling Crank Case Assembly
Timing Cover
Timing Gears
Crank Shaft Removal
Disassembly
Bearings
Crank Case Cleaning
Tappet Cover
Tappet
Tappets
Cleaning
Service Data Chart for Engine
Engine Assembly
Crank Case Timing Side
Crank Shaft
Timing Gears
Timing Cover
Piston Assembly
Cylinder Barrel
Cylinder Head
Crank Shaft Assembly
Piston Assembly
Cylinder Head Assembly
Rocker Cover
Valve Timing
Tappet Door
Rocker Oil Pipe
Electric Start
Principle of Electric Start
Tightening Torque
Dismantling Procedure
Working Principle
Dismantling of Chain Case Front Half
Dismantling of Alternator Assembly
Dismantling Clutch Assembly
Dismantling of Woodruff Key & Tensioner
Dismantling Chain Case Back Half
Dismantling Clutch Center
Dismantling of Chain Case Sub Assembly
Assembly Procedure
Drive Cover Sub Assembly
Sprag Clutch Assembly
Sub Assembly of Chain Case Inner
Assembly of Chain Case Inner on Engine
Assembly of Engine Sprocket & Clutch Drum
Assembly of Clutch
Assembly of Alternator
Assembly of Starter Motor on Vehicle
Assembly of Chain Case Front Half
Wiring Diagram
Starter and Charging Circuit
Checking Methods for Electrical Parts
Starter Relay
Clutch Switch
Starter Switch
Do's and Don'ts
Troubleshooting
5 Speed Gearbox
Blow up View of 5 Speed Gear Box
Gears Operating Positions - 5 Speed
Oil Changing Procedure
Dismantling of Gear Box Assy. from Engine
Level Check
Carrier Plate Assy Removal
Gear Change Lever Assy Removal
Gear Assembly, Removal
Lay Shaft Sub Assembly
Main Shaft Sub-Assy.
Sequence of Assembly
Sub Assembly Selector Fork
Rocker Shaft Assembly
Sub Assembly End Cover
Inspection and Service Limits
O Rings, Oil Seals, Matting Parts
Selector Forks
Cam Plates
Thrust Washers
Circlip
Tab Washer
Schematic Diagram TCI System
TCI System
The Advantages of the TCI
Contact Circuit
Fit and Forget System
Safety Features
Ignition Circuit Bullet Electra
Starter and Charging Circuit - Bullet Electra
Complete Circuit
Checking Procedure Stator Oil
Checking Procedure Pulsar Coil
Ignition Coil
Relay Starter
Starter Motor
Specification
CV Carburetor
Blow up View CV Carburetor
Functions of Carburetor
Fuel Inlet and Float System
Starter System
Pilot System
Main System
Assembling Procedure
Tightening Torque Specification
Maintenance Tips
Service Guidelines
Troubleshooting
Procedure for Setting Idling Speed and CO%
Procedure for Checking CO%
PAV on Vehicle Blow up View
Working Principle of Secondary Air Valve
Front Fork Working Principle
Front Fork Disassembly
Front Fork Assembly
Steering Disassembly
Assembly of Steering
Gas Filled Shock Absorber
Steering Stem Adjustment
Removal and Assembly of Rear Shock Absorber
Recharging of Shock Absorbers
Adjustment of Shock Absorbers
Chain Stay
Centre Stand
Wheels & Brakes
Front Wheel Removal
Front Wheel Assembly
Rear Wheel Removal
Brake Drum Assembly
Draining the Old Brake Fluid
Disc Brake
Bleeding Procedure
Manual Bleeding
Bleeding - Alternate Method
Disassembly Master Cylinder
Assembly Master Cylinder
General Instructions
Disc Inspection
Service Manual Caliper
Dismantling Caliper
Caliper Assembly
Electricals
Electrical Symbols
Battery Construction
Initial Charge
Electrolyte
Preparation
Temperature of Electrolyte
Recharge a Used Battery
Soaking Period
Charging Procedure
Maintenance
Indication of Full Charge
Specific Gravity
Voltage
Battery Problems
Common Problem Experienced in Field
Sulphation
Hydration
Spark Plug
Heat Range
Hot Plug
Corrective Action
Cold Plug
Spark Plug Electrode Temperature
No Gasket
Two Gasket
Spark Plug Face Indication
Spark Plug Maintenance
Checking Procedure
Ignition Coil
Engine Difficult / Does Not Start
Method of Checking Oil Circulation
Check for Oil Leakage at Valve Guide
White Smoke
Low Mileage
Engine over Heating
Flame at the Carburetor
Flame at the Silencer
Gear Hand / Not Engaging
False Neutral
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Quick Links
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Technical Specification
2
Specifications
3
Engine Oil
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Watsonian Squire Ltd, 70 Northwick Business Centre, Blackley, Glos, GL56 9RF
Telephone: 01386 700907
Fax: 01386 700738
E-mail: sales@watsonian-squire.com
Web site: www.royal-enfield.com
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