Royal Enfield Continental GT Owner's Manual
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Royal Enfield Continental GT Owner's Manual

Royal enfield continental gt
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  • Page 2 Continental GT. Log on to the exciting world of Royal Enfield on www.royalenfield.com to get to know more about the company, its products and news from time to time.
  • Page 3 © Copyright 2014 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing from Royal Enfield.

  • Page 4: Table Of Contents

    Contents PERSONAL & VEHICLE INFORMATION ..Left Side View........Top View ..........FREE SERVICE RECORD ......OPERATION OF CONTROLS ....SAFETY DEFINITIONS ......Ignition Switch ........TECHNICAL SPECIFICATIONS ....Steering Lock ........Engine ..........Steering Unlock ........Ignition System ........Fuel Tank Cap........
  • Page 5 Contents Control Cables, Hand lever, Manual Bi Starter (choke) ....Center / Side Stand Pivots ....PRE OPERATIONAL CHECKS ....Oil Level Inspection ......RUNNING IN PERIOD........Engine oil change ....... ELECTRONIC FUEL INJECTION (EFI) ..Spark Plug ......... EFI ............ Brake fluid (Front &...
  • Page 6 Contents Battery Maintenance ......Engine fails to start ......Reassembly of Battery on Vehicle ..Engine misfiring ......... CHANGING ELECTRICAL COMPONENTS ..Poor pickup ........Head Lamp Bulb Replacement .... W hite / Blue smoke ......Tail Lamp bulb Replacement ....Engine overheating ......

  • Page 7: Personal & Vehicle Information

    Personal & Vehicle Information Name Door No./St. Locality City State Res: Off: Mobile: Email: Contact Nos. Engine No. Battery No. Frame No. Battery make Reg. No. Licence No. Date of Sale Valid till dt. Model Key No. Tyre make Colour Sold by Dealer Code Vehicle Installation Form (VIF) No.

  • Page 8: Free Service Record

    Free Service Record It is our endeavour to provide excellent service to your CONTINENTAL GT at all times. Towards this we provide 4 free services at specific Intervals. Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service Point nearest to you and as a token of satisfactory services, kindly return the free service coupon duly filled in and signed, to the service outlet.

  • Page 9: Safety Definitions

    Safety Definitions The information given under the titles: Warning, Caution and Note are for your safety and for the care and safety to your motorcycle and others. Please read these carefully and if disregarded it may result in injury to yourself or others and damages to the motorcycle Statement in this manual preceded by the following words are with special significance.

  • Page 10: Technical Specifications

    Paper Element Filter Engine Oil Capacity (dry fill) ....... 2.75 Litres. Lubrication ..........Forced Lubrication, Wet Sump Engine Oil Grade ........Royal Enfield 15 W 50 API SL Grade Engine Oil (JASO MA) Fuel System ..........Electronic Fuel Injection Programmed (PGM-EFI)

  • Page 11: Ignition System

    Technical Specification IGNITION SYSTEM Ignition system .......... Electronic Ignition Spark plug Electrode gap ......0.80 - 0.90 mm Spark plug ..........WQR8DC (Bosch Super) TRANSMISSION Clutch ............W et Multiplate (7 Plates) Primary drive ..........Duplex Chain Primary Drive Ratio ........2.15 : 1 Gear box ..........

  • Page 12: Electricals

    Modifications on the bike which are not Head lamp ..........12V, H4 - 60/55 W, approved by Royal Enfield may not only ............Halogen Bulb disqualify for warranty, but also affects performance of the bike.

  • Page 13: Chassis

    Technical Specification CHASSIS Frame ............Tubular steel double cradle Tyre size ..........Front: 100/90-18 M/C 56H ............Rear: 130/70-18 M/C 63H Tyre pressure ........... Front- Solo: 1.41 Kg/cm2 (20 PSI) ............Pillion: 1.55 Kg/cm2 (22 PSI) Note: ............Rear- Solo: 2.11 Kg/cm2 (30 PSI) ***Fuel tank capacity given ............

  • Page 14: Dimensions

    Technical Specification DIMENSIONS NOTE: BS III This vehicle meets Emission Norms - Bharat (Trem) Stage - III Length ............2060 mm Width ............760 mm Height ............1070 mm W heel base ..........1360 mm Saddle height ........... 800 mm Ground clearance ........

  • Page 15: Safe Riding Tips/Guidelines

    Warning the performance of your motorcycle and render the motorcycle void of warranty. See your Royal Royal Enfield cautions you against the use of certain Enfield dealer for details. nonstandard parts such as aftermarket and custom made extended front forks or suspensions, which may W henever refuelling your motorcycle, please adversely affect performance and handling.
  • Page 16 Safe Riding Tips / Guidelines A new motorcycle must be operated according Pay strict attention to road surfaces and wind t o th e sp ec ial r unning -in- p rocedure. See conditions. Any two wheeled vehicle may be subject running-in-procedure mentioned in Page No.
  • Page 17 Safe Riding Tips / Guidelines W ear an approved helmet, clothing, and foot Warning gear suited for riding a motorcycle. Bright OR light colours are best for greater visibility in For your personal welfare, all the listed service and traffic, specially at night. Avoid loose, flowing m aint en an ce r ec om mendations s hou ld...
  • Page 18 Warning Warning Consult your Royal Enfield Dealer regarding any DO NOT pull a trailer behind a motorcycle. Towing questions or problems that occur in the operation a trailer may cause reduced braking efficiency, tyre of your motorcycle. Failure to do so may aggravate overloading and unstable handling.

  • Page 19: Safe & Happy Riding

    Safe & Happy Riding Keep your elbows close to your body RIDING DRESS Hold the handle bar grips, close to its inner end Please wear proper riding apparel. A pair of riding boots or shoes. Look extensively ahead, including rear view Soft leather gloves.

  • Page 20: Rules Of The Road

    Rules of the Road Be sure your number plate is installed in the Keep to the correct side of the road center line position specified by law and it is clearly visible when meeting oncoming vehicle. at all times. Actuate your turn signals and exercise caution Ride at a safe speed that is consistent with the when passing other vehicles going in the same type of road surface you are on.
  • Page 21 Rules of the Road SIDE VIEW MIRRORS W hen intending to turn, signal at least 100 feet (30.5 meters) before reaching the turning. Be close to the center line (unless local rules require otherwise), slow down and then turn carefully. Never jump a traffic light.
  • Page 22 Vehicle Identification Number - Details CHASSIS NUMBER ENGINE NUMBER Punched on the steering head tube RH side Punched on top of the Engine LH side.

  • Page 23: Key Parts Location

    Key Parts Location RH Trafficator front RIGHT SIDE VIEW Brake Pedal Kick Start Lever Starter Motor Horn RH Side Panel RH Trafficator Rear...

  • Page 24: Left Side View

    Key Parts Location 1. Trafficator front LH LEFT SIDE VIEW 2. Spark plug 3. Gear Change Pedal 4. Centre stand 5. Side Stand 6. Side Panel LH / Battery Cover 7. Trafficator rear LH...

  • Page 25: Top View

    Key Parts Location TOP VIEW Manual Bistarter / Choke 11. Engine Kill switch Turn signal switch Speedometer 12. Park / head light switch Horn button Ignition switch 13. Electric Start Switch Clutch lever Malfunction Indicator Lamp 14. Fuel tank cap Day flash switch 10.

  • Page 26: Operation Of Controls

    Operation of Controls IGNITION SWITCH Turn the ignition key in anticlockwise direction Insert ignition key and turn clockwise direction to “OFF”. Once you turn off, all the electrical to “ON”. Once you turn on the ignition key all the s ys tems g oes off . Now th e k ey c an b e indicating lights in instrument cluster starts removed.

  • Page 27: Steering Lock

    Operation of Controls STEERING LOCK STEERING UNLOCK Turn the handle bar to extreme left or right position. Push the key in steering lock Position, and turn clockwise direction to unlock the steering. Push the key inside in “OFF” position, press and further turn to anticlockwise direction to The key can be removed from the lock in this lock the steering system.

  • Page 28: Fuel Tank Cap

    Operation of Controls FUEL TANK CAP UTILITY BOX U tility b ox Turn key clockwise to open. Press the pr ovided th e b ot tom ar ea cap to lock with key in position. battery carrier. It is c over ed wit h NOTE : side panel LH Key can be removed...

  • Page 29: Alpha-Numeric Display Unit

    Operation of Controls ALPHA-NUMERIC DISPLAY UNIT TRIP METER MODE This unit in the A light push for less speedometer consists than one s econd on th e “PUSH” button switch will change the 1. Odometer display from odometer to Trip meter (TRIP A) 2.
  • Page 30 In running condition if the battery voltage is below If the last bar of the fuel meter is blinking continuously 12 Volts for more than 3 seconds continuously, the after fueling, visit a Royal Enfield authorised dealer and check the same. low voltage indicator will start glowing.

  • Page 31: Head Lamp Switch

    Operation of Controls HEAD LAMP SWITCH  HEAD LAMP OFF HEAD LAMP ON POSITION LAMP HEAD LAMP DAY FLASH DIP SWITCH LOW BEAM PRESS FOR HEAD LIGHT FLASH HIGH BEAM...

  • Page 32: Engine Start Switch

    Operation of Controls ENGINE START SWITCH ENGINE STOP SWITCH ENGINE ON ENGINE OFF PRESS TURN SIGNAL SWITCH LEFT RIGHT OFF (PUSH TO OFF)

  • Page 33: Horn

    Operation of Controls MANUAL BI STARTER (CHOKE) HORN PRESS Apply choke in cold start condition while starting the Bike...

  • Page 34: Pre Operational Checks

    Pre Operational Checks 6. Engine oil level. A careful check of the following must be carried out every time before riding and specially after long periods of storage to determine if any additional maintenance 7. W heel spokes for proper tightness and no is necessary.

  • Page 35: Running In Period

    Running In Period Proper running-In is very important f or obtaining opening . Vary t he s peed of the motorcyc le maximum life and performance of a new motorcycle. regularly but avoid using the motorcycle above The following guidelines explain proper running-in throttle opening position.

  • Page 36: Electronic Fuel Injection (Efi)

    MIL will glow continuously. In the Excellent cold Startability event of any such phenomenon, it is recommended to take the vehicle to a nearest Royal Enfield Engine Diagnostic capabilities authorised service point for inspection and further Maintenance free...

  • Page 37: Rollover Sensor

    Rollover Sensor Your motorcycle is fitted with a unique “Roll Over ROLLOVER SENSOR Sensor” under the seat. This is a safety feature. In the event of an accident OR if the motorcycle falls over on any side with the engine running condition, The “Roll Over Sensor”...

  • Page 38: Starting

    Starting Turn ignit ion Warning switch ‘ON’ Before starting engine, always shift gears into neutral. CAUTION : Do not force the gear lever while attempting to shift to neu tral . Move t he m otor c yc l e bac k & f or th and simultaneously press gear lever to come to neutral.
  • Page 39 Starting Ensure Engine CAUTION :  stop switch is in Never accelerate the engine immediately after a cold “RUN” position start. The engine should be allowed to run slowly for 15-30 seconds. This will allow the engine to warm up and let oil reach all surf aces needing lubrication.
  • Page 40 Starting As soon as t he engine attains t he op erat ing CAUTION : temperature, the RPM will raise, at which time the Please ensure the motorcycle is not used with the manual Bi Starter should be released. low fuel indicator bar blinking continuously. It may not only result in the motorcycle running out of fuel.

  • Page 41: Gear Shifting

    Gear Shifting Warm up engine Press the gear for 2 minutes - pedal upwards t ill id ling with t oe consistent/stable eng ag e and gear. G EA R SH IFT PATT ERN Follow the same procedure for 3rd, 4th and 5th gear.

  • Page 42: Parking

    Parking PARKING VEHICLE ON CENTER STAND PARKING VEHICLE ON SIDE STAND Select a firm, flat surface Select a firm, flat surface Hold handle bar straight Lower Side Stand and gently tilt motorcycle to Lower center stand, and ensure that both the the left till it rests firmly on the side stand.

  • Page 43: Tools & First Aid Kit

    Tools & First Aid Kit S.No. Description Qty. S.No. Description Qty. Tool Bag Antiseptic cream 5 gms Screw Driver O6 X 160 Gauze bandage 5 cm x 2 cm Tommy Bar Elastic Gauze bandage 8 cm x 1 mtr. 1 Box Spanner 21 X 24 W ash proof plaster 1.9 cm x 7.2 cm Double End Spanner 14 X 15...

  • Page 44: Recommended Lubricants

    Recommended Lubricants Front Fork Oil Brake Fluid Engine Oil Grade Royal Enfield Grade Royal Enfield 15 W 50 API SL Grade Grade DOT 3 or DOT 4 Front Fork Oil Engine Oil (or Gabriel Fork (JASO MA) Oil 2W 35)

  • Page 45: Periodical Maintenance

    Periodical Maintenance The maintenance schedule detailed here will help you to maintain your Continental GT meticulously and to get a long trouble free service. The schedule provided herein is based upon average riding conditions and indicates the mileage at which regular inspections, adjustments, replacements and lubrications must be carried out.
  • Page 46 Periodical Maintenance FREE SERVICE PAID SERVICE DESCRIPTION whichever is earlier Kms (x 1000) Months Engine Oil Check level at every 1000 Kms or earlier as required Engine oil filter element Engine sump filter (oil strainer) Magnetic drain plug under gear box and secondary drain plug under cranksharft in crankcase RH Spark plug C&A C&A C&A C&A C&A...
  • Page 47 Periodical Maintenance FREE SERVICE PAID SERVICE DESCRIPTION whichever is earlier Kms (x 1000) Months 12 Air filter paper element 13 Inlet / Exhaust valve seating 14 Cylinder head (Combustion chamber) 15 Exhaust pipe 16 Clutch lever free play Adjust every 1000 Kms or earlier as required 17 Rear brake pedal pivot 18 Battery terminals (apply petroleum jelly) 19 Battery Electrolyte level...
  • Page 48 Periodical Maintenance FREE SERVICE PAID SERVICE DESCRIPTION whichever is earlier Kms (x 1000) Months 24 Spokes tightness / Wheel rim run out front & rear 25 Rear wheel cush rubbers I & R I & R 26 Tyre wear front & rear 27 Hand levers &...

  • Page 49: Minor Maintenance Tips

    However, In case, if it is felt that the adjustments are best done by an expert, we recommend that the motorcycle be taken to a nearest Royal Enfield Authorised Dealer / Service Point. CONTROL CABLES, HANDLE BAR LEVER, PIVOTS,...

  • Page 50: Engine Oil Change

    Minor Maintenance Tips ENGINE - OIL CHANGE Place motorcycle on its centre stand on a firm flat surface. Start engine and warm up for 2 minutes. Keep a clean tray below the engine TILT VEHICLE RH & LH Secondary Primary Drain Plug Primary Drain...

  • Page 51: Spark Plug

    Minor Maintenance Tips Soak a new oil filter paper element in the oil and SPARK PLUG refit on the Crankcase Cover RH. Assembly 3 bolts and tighten them. Ensure ‘O’ Gap 0.80 to 0.90 mm. Ring and gaskets are taken seat properly. Fill recommended oil to engine till the oil level is upto...

  • Page 52: Brake Fluid (Front & Rear)

    Minor Maintenance Tips BRAKE FLUID INSPECTION OF TYRES AND WHEELS Inspect the tyre periodically for tread wear, cracks and cuts. Minimum tread depth Front tyre : 1.00 mm Rear tyre : 2.00 mm Check and remove stone, splinters, nails or other particles embedded in the tyre treads.

  • Page 53: Tyre Pressure

    Minor Maintenance Tips Use only standard tyres & tubes inflated to FRONT WHEEL REMOVAL correct pressure. Place the vehicle on center stand Place a wooden block TYRE PRESSURE t he f ront engine to support the Front Rear vehicle. Solo 1.41 kg/cm2 2.11 kg/cm2 (20 PSI)

  • Page 54: Front Wheel Reassembly

    Minor Maintenance Tips Tap and remove the FRONT WHEEL REASSEMBLY front wheel spindle. Remove the wooden piece / card board sheet placed between the brake pads Place the wheel speed sensor in position. Ensure slot on hub and speedo sensor is Tilt the vehicle to RH matched correctly.

  • Page 55: Rear Wheel Removal

    Minor Maintenance Tips REAR WHEEL REMOVAL Place the vehicle on center stand on a firm and flat surface. Observe and mark the alignment index Index mark marks in the both sides of swing arm. Remove axle nut on the RH side. Tighten the pinch bolt on the RH fork guide.

  • Page 56: Rear Wheel Reassembly

    Minor Maintenance Tips Remove the caliper REAR WHEEL REASSEMBLY assembly by pulling Ensure the four Cush rubbers are in position out f rom the swing inside the rear wheel hub. arm slot. Tilt vehicle to right and insert wheel assembly bet ween t he sw ing Remove the distance collar.
  • Page 57 Minor Maintenance Tips In sert t he caliper assembly by pushing Adjuster End Plate t he p roj ect ion g iven ins ide th e swing arm. Ensure the brake disc is Index mark located in between the brake pads. Align the caliper bracket, wheel and swing arm Adjuster Lock nut holes in-line and ensure distance collar is...

  • Page 58: Adjustments-Clutch Lever Free Play

    Minor Maintenance Tips ADJUSTMENTS - CLUTCH LEVER FREE PLAY REAR BRAKE LIGHT SWITCH ADJUSTMENT The brake light glows once 2 to 3 mm you press the brake pedal. If brake light is not glowing, check the brake light switch wire for proper connection and the brake light Switch spring bend,...

  • Page 59: Drive Chain Free Play

    Minor Maintenance Tips Loosen DRIVE CHAIN FREE PLAY (PLAY 20 - 25 MM) sprocket spindle nut. P lace m ot or - c yc le it s Loosen the locknut at Drive chain slack bot h end of the center stand on adjusting nut a firm &...

  • Page 60: Chain Lock Fitment

    Minor Maintenance Tips f. Later adjust the nut on LH side by matching CHAIN LOCK FITMENT the index mark with respect to RH side index. g. Ensure that both the sides are in same index marks. h. Finally torque the spindle and axle nuts to 7 kgm.
  • Page 61 Minor Maintenance Tips Adjust both the rear shock absorbers to the same ADJUSTMENT OF GAS FILLED SHOCKABSORBER thread possitions. Recommended = 10 mm height adjustment only from factory setting. Warning Riding the motorcycle with the shock absorbers adjusted in diff erent positions can caus e los s of control.

  • Page 62: Removal Of Battery From The Vehicle

    Minor Maintenance Tips REMOVAL OF BATTERY FROM THE VEHICLE BATTERY MAINTENANCE Battery Carrier bracket screw TERMINAL TERMINAL The Motorcycle is provided with 12V - 14 AH battery. Unlock (turn the key clockwise) and remove The battery must be periodically checked for the Left side panel.
  • Page 63 Minor Maintenance Tips REASSEMBLY OF BATTERY ON MOTORCYCLE Warning Position the battery in the battery carrier such that negative terminal of the battery is towards Always dis c onnect the negative (-) battery cable the fuel pump side. f i rs t and then the Red pos iti ve ( +) c able whi le Ensure ignition switch is removing the battery connections.

  • Page 64: Changing Electrical Components

    Minor Maintenance Tips CHANGING ELECTRICAL COMPONENTS Pos ition new b ulb ins ide the reflect or HEADLAMP BULB REPLACEMENT s uch that the three p roj ec t ions on the L oosen th e rim bulb align with the slot holding screw on on the reflector.

  • Page 65: Tail Lamp Bulb Replacement

    Minor Maintenance Tips H old th e bulb , p res s ins ide and r ot at e TAIL LAMP BULB REPLACEMENT anticlockwise to remove the tail light bulb from its holder. Unlock the battery cover Remove t he s eat assembly by pulling seat lock cable.

  • Page 66: Trafficator Bulb Replacement

    Minor Maintenance Tips R ef it t he holder TRAFFICATOR BULB REPLACEMENT fit t in g it s loc k in proper position. Remove the screw from the trafficator housing back side. Open the Indicator housing. Fix the rubber gasket cover.

  • Page 67: Fuse

    Minor Maintenance Tips FUSE BLADE FUSE USAGE LIST Fuse Color Application Amps No . Blue RR Fuse Blue MAIN Fuse ECU Fuse General illumination / Tail / Trafficator Head Lamp Fuse Instrument Cluster / Horn Blue Spare Fuse Spare Fuse Warning Please get the electrical system of your Motorcycle checked thoroughly and get the faults corrected immediately after...

  • Page 68: Air Filter Paper Element

    Minor Maintenance Tips Takeout air filter paper element and check AIR FILTER PAPER ELEMENT for dirt. Gently tap it as shown in fig and fix it CLEAN AND REFIX : EVERY 3000 KMS back. Remove the screw from the side cover bottom side and then take out RH side cover.

  • Page 69: Washing Procedure

    Washing Procedure Use a suitable engine degreaser, available with PRECAUTIONS your local parts store, to remove dirt or grease W ash vehicle when the engine is cold. from the engine external parts if required. Follow the directions in the label carefully before using Cover the silencer tail end and control switches the degreaser.

  • Page 70: After Washing

    Washing Procedure AFTER WASHING Warning Ensure the vehicle is thoroughly dry by wiping Observe warnings and cautions given on labels of cleaning compounds before it is used. with a clean soft water absorbent cloth or chamois leather. W hen washing your motorcycle, be careful not to get the brakes, engine, mufflers or air cleaner etc., too Remove all plastic bags and adhesive tapes.

  • Page 71: Storage Precaution

    Storage Precautions terminals and apply petroleum jelly on the Incase your Motorcycle is not going to be used for terminals to avoid corrosion. a m on th or mor e, w e advise th e following precautions to be taken Maintain electrolyte level between max and min marks, by adding distilled water and wipe Carryout required repair/adjustments on the...

  • Page 72: Preparing The Motorcycle For Reuse

    Storage Precautions Remove spark plug on cylinder head and pour PREPARING THE MOTORCYCLE FOR REUSE in a few drops of engine oil. Crank engine a Remove anti rust solut ion from all chrome few times to lubricate cylinder walls and piston. plated parts and clean the motorcycle.

  • Page 73: Long Trip Precautions

    Long Trip Precautions CHECKS AFTER EVERY 1500 KMS OF RUN CHECKS PRIOR TO THE COMMENCEMENT OF LONG Tightness of all fasteners. JOURNEY Tyre treads condition and wear pattern of tyres. Service the motorcycle thoroughly at Royal Battery condition and electrolyte level. Enfield Authorised Dealer / Service Point as per periodical maintenance chart.

  • Page 74: Complete W Iring Diagram (Domestic)

    Complete Wiring Diagram NOTE : Complete W iring Diagram is attached on this page.

  • Page 76: Trouble Shooting

    Trouble Shooting Warning Warning The trouble shooting section of this Owner’s Manual Please get the electrical system of your Motorcycle is intended solely as a guide for diagnosing problems. chec ked throughtly and get the f aults c orrected Carefully read the appropriate sections of this manual immediatly after experiencing any fuse failure.

  • Page 77: Ii. Engine Misfiring

    Trouble Shooting CAUSES REMEDIES II. ENGINE MISFIRING Loose spark plug cap ......Fix cap / lead firmly Spark plug fouled ......Clean spark plug or non specified heat range plug. Any sensor loose connections ..* Check MAP or EOT or TPS sensor wiring / coupler loose connections W ater in petrol tank ......

  • Page 78: Iv. White/Blue Smoke

    Trouble Shooting CAUSES REMEDIES IV. WHITE/BLUE SMOKE Oil level in sump above the Top line. * Check and drain excess oil in the oil level window ..... V. ENGINE OVERHEATING Low engine oil level ......Check and top-up if necessary Clutch slipping .........

  • Page 79: Vii. Brakes Poor

    Trouble Shooting CAUSES REMEDIES VII. BRAKES POOR Brake pad worn / Uneven wear ..*Replace Brake pads Oil/grease on disc......*Clean and refit spongy brake ........*fill brake fluid & remove air from the system. VIII. VEHICLE WOBBLES Under inflated tyres ......Inflate to correct pressure Loose / Broken spokes ....

  • Page 80: Electronic Fuel Injection (Efi)

    Trouble Shooting Warning CAUSES REMEDIES Please get the electrical system of your Fuse blown ........* Check and Replace fuse. Motorcycle checked thoroughly and get the fau l ts cor rected i mmed i atl y after Loose / improper connection ... * Check and correct experiencing any fuse failure.

  • Page 81: Warranty

    Royal Enfield Motor Cycles are manufactured by following best Quality practices in respect of the material and workmanship. Royal Enfield (RE) warrants CONTINENTAL GT EFI Motor Cycle to be free from manufacturing and material defect under normal use subject to following conditions.
  • Page 82 Warranty (b) Components like fuel filter, oil filter paper element, control cables, brake shoes / brake pads, clutch plates, drive chain & sprocket kit, which are subjected to normal wear and tear. (c) Damages due to use of lubricant / oil / grease etc., other than specified by RE. (d) Damages due to use of non-genuine parts.

  • Page 83: Emission Warranty

    The method/s of examination to determine the warranty conditions of the emission warranty related components will be at the sole discretion of Royal Enfield and / or our Authorised Dealer / Service Point and results of such examination will be final and binding. If on examination the warranty conditions of the part/s is/are not established, Royal enfield will have the right to charge all, or part of the cost of such examination to the customer in addition to the cost of the components.
  • Page 84 Emission Warranty In case any of the components covered under emission warranty or the associated parts, are not independently replaceable. Royal Enfield will have the sole discretion to replace either the entire assembly or parts of the assembly, through suitable repairs.
  • Page 85 Emission Warranty Under all circumstances uses lubricants and fuel as recommended by Royal Enfield. Regularly obtains and carries out maintenance in accordance with Royal Enfield guidelines and enters the details in the Log book. Immediately approaches the nearest Authorised Dealer / Service Point upon discovery of failure to comply with the IN-USE emission standard inspite of having maintained and used the vehicle in accordance with the instructions in the owner’s manual and having carried out such repairs and adjustments as may be required with a view to...
  • Page 86 The motorcycle has been used for competitions, races, and rallies or for the purpose of establishing records. On examination by Royal Enfield or its Authorised Dealer / Service Point, if the motorcycle shows that any of the conditions stipulated in the Owner’s manual with regard to use and maintenance have been violated.
  • Page 87 (30,000 Kms / 3 years from the date of first sale) TIPS TO REDUCE POLLUTION Ensure that the periodical maintenance is carried out as stipulated in the owner’s manual through a Royal Enfield Authorised Dealer / Service Point. Use only Unleaded petrol (> 91 octane) from reputed fuel pumps.

  • Page 88: Free Service Coupons

    Free Service Coupons It is our endeavour to provide excellent service to your Royal Enfield Motor Cycle at all times. Towards this we provide four free services at specific Intervals. Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service Point nearest to you and as a token of satisfactory service, kindly return the free service coupon duly filled in and signed, to the service outlet.
  • Page 89 1st Free Service 500 KMS OR 45+8 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE Customer Name : Dealer Code : FREE Address : SERVICE 500 Kms Frame No: Regn. No: 45+8 days Engine No: Sale Date: whichever is Vehicle Installation Form No. Serviced Date: earlier from the date of sale...
  • Page 90 1st Free Service Activities Water wash the vehicle and dry it with a clean cloth CUSTOMER COPY Electrolyte ............Check level & top-up Job Card No: Battery terminals ..........Clean and apply petroleum jelly Drive chain free play........Check, clean, lubricate & adjust Rear brake pedal pivot ........
  • Page 91 2nd Free Service 3000 KMS OR 90+15 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE Customer Name : Dealer Code : FREE Address : SERVICE 3000 Kms Frame No: Regn. No: 90+15 days Engine No: Sale Date: whichever is Vehicle Installation Form No. Serviced Date: earlier from the date of sale...
  • Page 92 2nd Free Service Activities Water wash the vehicle and dry it with a clean cloth CUSTOMER COPY Electrolyte ............Check level & top-up Job Card No: Battery terminals ..........Clean and apply petroleum jelly Drive chain free play........Check, clean, lubricate & adjust Date : Rear brake pedal pivot ........
  • Page 93 3rd Free Service 6000 KMS OR 180+15 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE Customer Name : Dealer Code : FREE Address : SERVICE 6000 Kms Frame No: Regn. No: 180+15 days Engine No: Sale Date: whichever is Vehicle Installation Form No. Serviced Date: earlier from the date of sale...
  • Page 94 3rd Free Service Activities Water wash the vehicle and dry it with a clean cloth CUSTOMER COPY Electrolyte ............Check level & top-up Job Card No: Battery terminals ..........Clean and apply petroleum jelly Drive chain free play ........Check, clean, lubricate & adjust Rear brake pedal pivot ........
  • Page 95 4th Free Service 9000 KMS OR 270+15 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE Customer Name : Dealer Code : FREE Address : SERVICE 9000 Kms Frame No: Regn. No: 270+15 days Engine No: Sale Date: whichever is Vehicle Installation Form No. Serviced Date: earlier from the date of sale...
  • Page 96 4th Free Service Activities Water wash the vehicle and dry it with a clean cloth CUSTOMER COPY Electrolyte ............Check level & top-up Job Card No: Battery terminals ..........Clean and apply petroleum jelly Drive chain free play ........Check, clean, lubricate & adjust Rear brake pedal pivot ........

  • Page 97: Paid Service/Maintenance Record

    Paid Service / Maintenance Record CUSTOMER COPY DEALER / ASP COPY 12,000 + 250 Kms. Service 12,000 + 250 Kms. Service Job Card No :....Date : ......Job Card No :....Date : ......Odo Reading : ....Dealer Code : ..... Odo Reading : ....
  • Page 98 Paid Service / Maintenance Record DEALER / ASP COPY CUSTOMER COPY 12,000 + 250 Kms. Service 12,000 + 250 Kms. Service Brief W ork Done : Brief W ork Done : Dealer’s Stamp & Signature Dealer’s Stamp & Signature DEALER / ASP COPY CUSTOMER COPY 15,000 + 250 Kms.
  • Page 99 Paid Service / Maintenance Record CUSTOMER COPY DEALER / ASP COPY 18,000 + 250 Kms. Service 18,000 + 250 Kms. Service Job Card No :....Date : ......Job Card No :....Date : ......Odo Reading : ....Dealer Code : ..... Odo Reading : ....
  • Page 100 Paid Service / Maintenance Record DEALER / ASP COPY CUSTOMER COPY 18,000 + 250 Kms. Service 18,000 + 250 Kms. Service Brief W ork Done : Brief W ork Done : Dealer’s Stamp & Signature Dealer’s Stamp & Signature DEALER / ASP COPY CUSTOMER COPY 21,000 + 250 Kms.
  • Page 101 Paid Service / Maintenance Record CUSTOMER COPY DEALER / ASP COPY 24,000 + 250 Kms. Service 24,000 + 250 Kms. Service Job Card No :....Date : ......Job Card No :....Date : ......Odo Reading : ....Dealer Code : ..... Odo Reading : ....
  • Page 102 Paid Service / Maintenance Record DEALER / ASP COPY CUSTOMER COPY 24,000 + 250 Kms. Service 24,000 + 250 Kms. Service Brief W ork Done : Brief W ork Done : Dealer’s Stamp & Signature Dealer’s Stamp & Signature DEALER / ASP COPY CUSTOMER COPY 27,000 + 250 Kms.
  • Page 103 Paid Service / Maintenance Record CUSTOMER COPY DEALER / ASP COPY 30,000 + 250 Kms. Service 30,000 + 250 Kms. Service Job Card No :....Date : ......Job Card No :....Date : ......Odo Reading : ....Dealer Code : ..... Odo Reading : ....
  • Page 104 Paid Service / Maintenance Record DEALER / ASP COPY CUSTOMER COPY 30,000 + 250 Kms. Service 30,000 + 250 Kms. Service Brief W ork Done : Brief W ork Done : Dealer’s Stamp & Signature Dealer’s Stamp & Signature DEALER / ASP COPY CUSTOMER COPY 33,000 + 250 Kms.

  • Page 105: All India Road Signs

    All India Road Signs MANDATORY SIGNS CAUTIONARY SIGNS INFORMATION SIGNS...

  • Page 106: Log Book

    Log Book Authorised Dealer / Service Point Idling Date Kms. Details Stamp & Job Card No. Signature...
  • Page 107 Log Book Authorised Dealer / Service Point Idling Date Kms. Details Stamp & Job Card No. Signature...
  • Page 108 Log Book Authorised Dealer / Service Point Idling Date Kms. Details Stamp & Job Card No. Signature...
  • Page 109 Log Book Authorised Dealer / Service Point Idling Date Kms. Details Stamp & Job Card No. Signature...

  • Page 110: Notes

    Notes...
  • Page 111 Notes...
  • Page 112 Notes...
  • Page 113 Notes...
  • Page 114 Notes...
  • Page 115 Telephone Residence Bike Regn. No. Telephone Office Invoice No. Delivery Note / Advice No. Sales Representative Have you visited Royal Enfield website?
  • Page 117 PRE DELIVERY INSPECTION LIST - CONTINENTAL GT Model : Engine No : Dealer's Name : Location : Lock Number: Colour : Key Number : Battery Make : Battery Number Tyre Number Front Rear : Defect Defect Defect Aggregate Area Defect Code...
  • Page 118 45 Rr. Brake Pedal Free Play T / EP 10-15mm Brake Fluid maximum level check up in the rear Master Cylinder 47 Routings of brake hose, twist or routing of hose. 48 Drive Chain Tension / slackness T / EP 20 -25 mm Free (Check Spokes 49 Rear Wheel Rotation...
  • Page 119 BIKE INSTALLATION CONFIRMATION BY CUSTOMER We congratulate you on becoming a proud owner of Royal Enfield bike. We request you to give this feedback after completion of the delivery process. 1 Bike Documents explained (Invoice, Insurance, RC / Road Tax Receipt) 2 Owner’s Manual received...
  • Page 120 13 Control Switches & Disc Brake System usage explained 14 Fuse Box location shown and explained 15 Recommended Tyre Pressure explained 16 Bike starting & Gear shifting procedure explained 17 Quantity of Fuel in Fuel Tank informed 18 Bike orientation & short distance drive provided 19 Date and Time of Installation 20 Name of Person who did Installation Suggestions If Any:...
  • Page 121 STANDARDS OF COMPONENTS AND ROAD WORTHINESS Certified that the following vehicle complies with the provisions of the Motor Vehicles Act, 1988, and the rules made there under, including the following mass emission norms: Continental GT Brand name of the vehicle Chassis number...

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