Royal Enfield Classic 500 Owner's Manual
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Royal Enfield Classic 500 Owner's Manual

Classic 500
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  • Page 3 We congratulate you on your choice of the legendary Bullet motorcycle and welcome you to the exciting world of motorcycling on a Royal Enfield.This manual will help you to operate your Classic 500cc motorcycle, the right way and guide you to maintain your motorcycle meticulously. We have also provided tips on safe riding and on minor adjustments for the care of your motorcycle.
  • Page 4 Due to continues improvements or other changes, there may be discrepancies between information in this manual and your vehicle. Royal Enfield reserves the right to make production changes at any time without prior notice and without incurring any obligation to make same or similar changes to vehicles previously built or sold.

  • Page 5: Table Of Contents

    Contents PERSONAL & VEHICLE INFORMATION... Right Side View ........FREE SERVICE RECORD......Left Side View ........TECHNICAL SPECIFICATIONS....OPERATION OF CONTROLS ....Engine..........Ignition Switch ........Ignition System........Steering Lock........Transmission ........Fuel tank cap ........Electricals........... Side Box ..........Chassis ..........
  • Page 6 Contents ELECTRONIC FUEL INJECTION & MIL..Brake fluid ......... EFI ............ Inspection of tyres and wheels..... The Advantages of EFI ....... Tyre pressure ........Malfunction Indicator Lamp (MIL) ..Front Wheel removal ......ROLL OVER SENSOR ......Front Wheel reassembly ..... STARTING ..........
  • Page 7 Contents Tail Lamp bulb Replacement....Engine overheating ......Trafficator bulb Replacement ....Excessive fuel consumption ....Fuse ..........Brakes Poor ........Blade fuse usage list......Vehicle wobbles ......... PILLION(REAR)SEAT REMOVAL & REFITTING Electricals .......... Pillion (Rear) seat removal ....Electronic Fuel Injection (EFI) .... Pillion (Rear) seat refitting....

  • Page 8: Personal & Vehicle Information

    Personal & Vehicle Information Name Door No./Street Locality City State Contact Nos. Res: Off: Mobile: Email: Engine No. Battery No. Frame No. Battery make Reg. No. Licence No. Date of Sale Valid till dt. Model Key No. Tyre make Colour Sold by Dealer Code Vehicle Installation Form (VIF) No.

  • Page 9: Free Service Record

    Free Service Record It is our endeavour to provide excellent service to your Classic 500 at all times. Towards this we provide 4 free services at specific Intervals. Please avail these services at the specified time, in any of the Royal Enfield Dealerships / Authorised service centres nearest to you and as a token of satisfactory services, kindly return the free service coupon duly filled in and signed, to the service outlet.

  • Page 10: Technical Specifications

    Technical Specification ENGINE Engine ............4 Stroke, air cooled, single cylinder, OHV, SI & FI Engine Capacity ............. 499 cc (Displacement) Bore ............84 mm Stroke ............90 mm Compression ratio ........8.5 : 1 Max. Power @ RPM ........27.2 BHP @ 5250 rpm Max.

  • Page 11: Ignition System

    Technical Specification IGNITION SYSTEM Ignition system .......... Electronic Ignition (ECU / Variable) Spark plug Electrode gap ......0.7 to 0.8 mm Spark plug ..........WQR8DC (Bosch Super) M14 & UR6DC (Bosch Super) M10 TRANSMISSION Clutch ............Wet Multiplate (7 Plates) Primary drive ..........

  • Page 12: Electricals

    Technical Specification ELECTRICALS Generation ..........Alternator System ............12V DC Battery ............12V - 14 AH MF Head lamp ..........12V, 60/55 W, Halogen Brake / Tail lamp ........12V, 21/5 W Turn signal ..........12V, 10W - 4 nos. Pilot lamp ..........

  • Page 13: Chassis

    Rear: Swing arm with gas filled shock absorbers Stroke 80 mm Front fork oil capacity ....... 195 ml per leg Fron fork oil ..........1F Endurance (or Royal Enfield) fork oil Brakes ............Front : Hydraulic 280 mm Ventilated Disc ............

  • Page 14: Dimensions

    Technical Specification DIMENSIONS Length ............2170 mm Width ............800 mm Height ............1070 mm Wheel base ..........1370 mm Saddle height ..........800 mm Ground clearance ........135 mm WEIGHTS Kerb Weight (with 90% Fuel) ....190 Kg Max pay load ..........178 Kg NOTE : 1.

  • Page 15: Safety Definitions

    Safety Definitions The information given under the titles : Warning, Caution and Note are for your safety and for the care and safety to your motorcycle and others. Please read these carefully and if disregarded may result in injury to yourself or others and damages to the motorcycle.

  • Page 16: Safe Driving Tips/Guidelines

    Warning performance of your motorcycle and render the Royal Enfield cautions you against the use of certain motorcycle void of warranty. See your Royal nonstandard parts such as aftermarket and custom Enfield dealer for details.
  • Page 17 Safe Riding Tips / Guidelines A new motorcycle must be operated according Pay strict attention to road surfaces and wind to the special running-in-procedure. See conditions. Any two wheeled vehicle may be subject running-in-procedure mentioned in Page No. 32. to the following upsetting forces : Operate motorcycle only at moderate speeds Wind blasts from passing trucks.
  • Page 18 Safe Riding Tips / Guidelines Wear an approved helmet, clothing, and foot Warning gear suited for riding a motorcycle. Bright OR light colors are best for greater visibility in For your personal welfare, all the listed service and traffic, especially at night. Avoid loose, flowing maintenance recommendations should be performed.
  • Page 19 Warning Warning DO NOT pull a trailer behind a motorcycle. Towing Consult your Royal Enfield Dealer regarding any a trailer may cause reduced braking efficiency, tyre questions or problems that occur in the operation overloading and unstable handling. Towing a trailer of your motorcycle.

  • Page 20: Safe & Happy Riding

    Safe & Happy Riding Keep your toes in straight ahead direction. RIDING DRESS Slightly grip the petrol tank with both knees. Please wear a proper riding apparel. Hold the handle bar grips, close to its inner end. A pair of riding boots or shoes. Look extensively ahead, including rear view Soft leather gloves.

  • Page 21: Rules Of The Road

    Rules of the Road Be sure your number plate is installed in the Keep to the correct side of the road centre line position specified by law and is clearly visible when meeting oncoming vehicle. at all times. Always sound your horn, actuate your turn Ride at a safe speed that is consistent with the signals, and exercise caution when passing type of road surface you are on.
  • Page 22 Rules of the Road SIDE VIEW MIRRORS When intending to turn, signal at least 100 feet (30.5 meters) before reaching the turning. Be close to the center line (unless local rules require otherwise), slow down and then turn carefully. Never jump a traffic light. When a change is imminent from GO to STOP vice...

  • Page 23: Vehicle Identification

    Vehicle Identification CHASSIS NUMBER ENGINE NUMBER Punched on the streering head tube Punched on top of the engine LH side.

  • Page 24: Key Parts Location

    Key Parts Location TOP VIEW 4 5 6 11. Pilot head light switch Turn signal switch Manual Bistarter / Choke 12. E-Start Switch Horn button Ignition switch 13. Fuel tank cap Clutch lever Speedometer Day flash switch Malfunction / Low fuel Indicator Head lamp dip switch 10.

  • Page 25: Right Side View

    Key Parts Location RH Trafficator front RIGHT SIDE VIEW Brake Pedal Starter Motor Utility Box Air Filter Box RH Trafficator Rear...

  • Page 26: Left Side View

    Key Parts Location 1. Trafficator front LH LEFT SIDE VIEW 2. Horn 3. Spark plug 4. Gear Change Pedal 5. Battery Cover 6. Side Stand 7. Centre stand 8. Trafficator rear LH 3 4 5...

  • Page 27: Operation Of Controls

    Operation of Controls IGNITION SWITCH STEERING LOCK Turn key clockwise to lock. Lock the steering when leaving bike parked. CAUTION : Protect your motorcycle against theft. After parking your motorcycle, remove the ignition key from switch and lock the steering head. DO NOT lubricate barrel locks with petroleum based lubricants or graphite.

  • Page 28: Fuel Tank Cap

    Operation of Controls FUEL TANK CAP SIDE BOX Turn key clockwise to open. SIDE BOX LH AIR FILTER BOX RH Press cap to lock with key in position. Turn Key anti-clockwise to open Turn Key anti-clockwise to open NOTE : NOTE : Key can be removed only in locked position.

  • Page 29: Battery Carrier

    Operation of Controls UTILITY BOX BATTERY CARRIER Battery Box Cover Turn Key clockwise & lift the battery box cover To remove cover turn key anti clock-wise and pull gently the oval cover by applying finger pressure...

  • Page 30: Head Lamp Switch

    Operation of Controls HEAD LAMP SWITCH PILOT LIGHT ON HEAD LAMP DAY FLASH DIP SWITCH LOW BEAM PRESS FOR HEAD LIGHT FLASH HIGH BEAM...

  • Page 31: Engine Start Switch

    Operation of Controls ENGINE START SWITCH ENGINE STOP SWITCH ENGINE ON ENGINE OFF PRESS TURN SIGNAL SWITCH LEFT RIGHT OFF (PUSH TO OFF)

  • Page 32: Horn

    Operation of Controls HORN MANUAL BI STARTER (CHOKE)

  • Page 33: Pre Operational Checks

    Pre Operational Checks A careful check of the following must be carried out every time before riding and specially after long periods of storage to determine if additional maintenance is necessary. 1. Tyres for correct pressure, abrasions or cuts. 2. Rear chain for proper tension. 3.

  • Page 34: Running In

    1. 0 - 500 Kms : Royal Enfield engines are air-cooled and consequently require forced air cooling over the cylinders and heads The recommended speeds for the first 500 Kms is to maintain proper operating temperature.

  • Page 35: Electronic Fuel Injection & Mil

    MIL will glow continuously. In the Excellent cold startability event of any such phenomenon, it is recommended to take the vehicle to a nearest Royal Enfield Engine Diagnostic capabilities authorized service station for inspection and further Maintenance free...

  • Page 36: Rollover Sensor

    Rollover Sensor ROLLOVER SENSOR Your motorcycle is fitted with a unique “Roll Over Sensor” under rider seat. This is a safety feature. In the event of an accident OR if the motorcycle falls over on its side with the engine running. The “Roll Over Sensor”...

  • Page 37: Starting

    Starting Warning Before starting engine, always shift gears into neutral. CAUTION : Do not force the gear lever while attempting to shift to Turn ignition neutral. Move the motorcycle back & forth and switch ‘ON’ simultaneously press gear lever to come to neutral. Ensure neutral indicator light comes “ON”’...
  • Page 38 Starting CAUTION : Never accelerate the engine immediately after a cold start. The engine should be allowed to run slowly for 15-30 seconds. This will allow the engine to warm up Ensure Engine and let oil reach all surfaces needing lubrication. stop switch is in Failure to adhere may result in damage to the Engine.
  • Page 39 Starting As soon as the engine attains the operating This will glow continuously, if the fuel level in tank temperature, the RPM will raise, at which time the is below 2.5 litres. manual Bi Starter should be released. Warm up engine for 2 minutes - till idling is CAUTION : consistent.

  • Page 40: Gear Shifting

    Gear Shifting Warm up engine for 2 minutes - till idling consistent/stable GEAR SHIFT PATTERN Follow the same Press the gear procedure pedal with heel to 3rd, 4th and 5th engage 2nd and Press clutch lever towards the hand grip. gear.

  • Page 41: Parking

    Parking PARKING VEHICLE ON CENTRE STAND PARKING VEHICLE ON SIDE STAND Select a firm, flat surface Select a firm, flat surface Hold handle bar straight Lower Side Stand and gently tilt motorcycle to Lower center stand, and ensure that both the the left till it rests firmly.

  • Page 42: Tools & First Aid Kit

    Tools & First Aid Kit 6 7 8 S.No. Description Qty. S.No. Description Qty. Antiseptic cream 5 gms Tool bag Gauze bandage 5 cm x 2 cm Box spanner 21x24 Elastic Gauze bandage 8 cm x 1 mtr. 1 Screwdriver Double end spanner 1/4 x 5/16 Wash proof plaster 1.9 cm x 7.2 cm Double end spanner 10x12...

  • Page 43: Recommended Lubricants

    Recommended Lubricants Engine oil MOTUL 3000 4T Plus 15W50 API SL JASO MA (Royal Enfield Engine Oil) Capacity 2.75 Litres Front Fork 1F Grade Endurance (or Royal Enfield )Fork Oil Capacity 195 ml / leg. Brake Fluid DOT 3 or DOT 4 Capacity 60 ml.

  • Page 44: Periodical Maintenance

    The frequency of the maintenance must be shortened depending upon the severity of the driving condition OR if the motorcycle is used in a very dusty environment, severe climatic cold and hot conditions, bad roads, stagnant water etc., Contact a nearest Royal Enfield Dealer for expert advice and to carry out the periodical maintenance. Warning For your personal welfare, all the listed service and maintenance recommendations should be performed.
  • Page 45 Periodical Maintenance FREE SERVICE DESCRIPTION PAID SERVICE whichever is earlier Kms (x 1000) Months Engine Oil Check level every 1000 Kms or earlier as required Engine oil filter paper element Engine suction filter & secondary drain magnetic plug Spark plugs (2 nos.) C,A C,A C,A C,A C,A C,A C,A C,A HT leads for crack...
  • Page 46 Periodical Maintenance FREE SERVICE DESCRIPTION PAID SERVICE whichever is earlier Kms (x 1000) Months 11 Air filter element 12 Inlet / Exhaust valve seating 13 Cylinder head (Combustion chamber) 14 Clutch lever free play Adjust every 1000 Kms or earlier as required 15 PAV pipes &...
  • Page 47 A : Adjust C : Clean D : De-carbonise I : Inspect L : Lubricate R : Replace NOTE : For maintenance after 30,000 Kms, please repeat the same frequency levels specified above, in consultation with a Royal Enfield authorised Dealer/Service Station...

  • Page 48: Minor Maintenance Tips

    However, In case, if it is felt that the adjustments are best done by an expert, we recommend that the motorcycle be taken to a nearest Authorized Royal Enfield Dealer/ Service Station. CONTROL CABLES, HANDLE BAR LEVER, PIVOTS,...

  • Page 49: Engine Oil Change

    Minor Maintenance Tips ENGINE - OIL CHANGE Primary Secondary Drain Cap Drain Plug TILT VEHICLE RH & LH (Refer Periodical Maintenance Chart for frequency) Remove the oil filter element on the Crankcase Place motorcycle on its centre stand on a firm Cover RH.

  • Page 50: Spark Plug

    Minor Maintenance Tips SPARK PLUG Fill recommended oil to engine till the oil level is upto “MAX” level mark in the oil window in Crank- case Cover RH. Cleaning and adjusting gap (Refer Periodical Maintenance Chart for frequency) NOTE : Remove HT Lead and the spark plug from the cylinder head using the plug spanner and Replace oil filter element whenever oil is being...

  • Page 51: Brake Fluid

    Minor Maintenance Tips BRAKE FLUID INSPECTION OF TYRES AND WHEELS Inspect the tyre periodically for tread wear, cracks and cuts. Minimum tread depth : Minimum tread depth : Front tyre : 1mm Rear tyre : 2 mm Check and remove stone, splinters, nails or other particles embedded in the tyre treads.

  • Page 52: Tyre Pressure

    Tyres, rims and air valves must be correctly matched Tap and remove the front wheel spindle to wheel rims. See your Royal Enfield Dealer. Mismatching tyre, tubes, rims and air valves may Tilt the vehicle to RH Side and take out the...

  • Page 53: Front Wheel Reassembly

    Minor Maintenance Tips FRONT WHEEL REASSEMBLY Remove the wooden piece / card board sheet placed between the brake pads Place the speedo drive bush in position and place speedo drive over it. Insert the wheel along with speedo drive and RH spacer between the front fork ends ensuring the brake disc is located between the Take out Speedo drive and bush on the RH...

  • Page 54: Rear Wheel Removal

    Minor Maintenance Tips REAR WHEEL REMOVAL Place the vehicle on center stand on a firm and flat surface. Note and mark the position of the chain adjuster butting with the stopper on the right side. Tighten the pinch bolt on the RH fork guide. Remove split pin and castle nut on the RH side.

  • Page 55: Rear Wheel Reassembly

    Minor Maintenance Tips REAR WHEEL REASSEMBLY Tighten the castle nut firmly and ensure that the hole on axle shaft and the slot on castle Ensure the four nut are aligned to enable split pin fitment. cush rubbers are in position inside the rear wheel hub.

  • Page 56: Adjustments-Clutch

    Minor Maintenance Tips ADJUSTMENTS - CLUTCH DRIVE CHAIN FREE PLAY (PLAY 25 - 30 MM) 2 to 3 mm Clutch Lever (free play 2 to 3 mm) Remove rear wheel split pin. Clutch Free Play Adjustment Loosen castle nut, spindle nut, anchor nut and Loosen the cable outer lock nut (A).

  • Page 57: Rear Brake Pedal Height

    Minor Maintenance Tips REAR BRAKE PEDAL HEIGHT Turn the LH adjuster cam appropriately, to align both the wheels. Check and ensure that the notches on the cam are resting on the pin in the swing arm on both Loosen the lock nut. sides.

  • Page 58: Rear Brake Free Play Adjustment

    Minor Maintenance Tips CHAIN LOCK FITMENT REAR BRAKE FREE PLAY ADJUSTMENT 20 - 30 mm Turn in or out the adjuster nut at the brake rod end. The recommended brake pedal travel is 20-30 mm. Check that the brake is not binding and the rear The open end of the chain lock to face opposite to wheel rotates freely.

  • Page 59: Adjustment Of Gas Shockabsorber

    Minor Maintenance Tips Turn the adjuster such that the adjuster moves ADJUSTMENT OF GAS SHOCKABSORBER up to increase the spring tension and vice versa to reduce the spring tension. Adjust both left hand and right hand shock absorbers so that the same notch rests on the pin in both sides.

  • Page 60: Removal Of Battery From The Vehicle

    Minor Maintenance Tips REMOVAL OF BATTERY FROM THE VEHICLE BATTERY MAINTENANCE The vehicle is provided with 12V - 14 AH battery. Unlock (turn the key clockwise) and remove the The battery must be periodically checked for battery cover. Cleanliness and corrosion free terminals. Remove the battery holding two rubber straps Electrolyte level.

  • Page 61: Reassembly Of Battery On Vehicle

    Connect the negative terminal (Black wire) last. For checking the battery voltage and electrolyte Smear the terminals with petroleum jelly. (Do specific gravity, contact authorised Royal Enfield not use grease). service or battery service centre. Refit the rubber strap bracket to hold the CAUTION : battery.

  • Page 62: Changing Electrical Components

    Minor Maintenance Tips CHANGING ELECTRICAL COMPONENTS HEADLAMP BULB REPLACEMENT Remove rubber grommet f r o m t h e r e f l e c t o r assembly Loosen the head lamp holding top screw. Then Gently press the bulb pull out head lamp holding U clip from both assembly.

  • Page 63: Reassembling The Headlamp

    Minor Maintenance Tips REASSEMBLING THE HEADLAMP Connect the wire couplers as mentioned below TOP SIDE: GREEN COLOUR Refix the new head lamp RIGHT SIDE: BLUE COLOUR halogen bulb into LEFT SIDE:ORANGE COLOUR reflector unit by locating the wide protrude on top side mounting.

  • Page 64: Tail Lamp Bulb Replacement

    Minor Maintenance Tips TAIL LAMP BULB REPLACEMENT TRAFFICATOR BULB REPLACEMENT Remove the 2 screws & take out trafficator glass cover. Remove the two nuts holding the rear number plate of RH & LH side. Press bulb gently & Turn anticlockwise to take out the bulb.

  • Page 65: Fuse

    Minor Maintenance Tips FUSE BLADE FUSE USAGE LIST Fuse No. Remarks Spare Fuse (20A) Spare Fuse (20A) Spare Fuse (20A) Main Fuse (20A) RR Unit Fuse (20A) EFI Fuse (20A) Warning Open the LH tool box The fuse holder is located inside with 3 fuses Electronic Control Unit (ECU) may get failure due to of 20 Amps each - One for Charging circuit, One for Other electrical loads and one for the...

  • Page 66: Pillion(Rear)Seat Removal & Refitting

    Pillion Seat Removal & Refitting PILLION (REAR) SEAT REMOVAL (D) Pull the rear seat (A) Loosen front with its sub frame mounting nut of the towards back so rear seat under the that it will become rider seat with free from the shock 12mm tubular absorber mounting...

  • Page 67: Pillion (Rear) Seat Refitting

    Pillion Seat Removal & Refitting PILLION (REAR) SEAT REFITTING (A) Loosen shock (D) Tighten the front absorber upper mounting nut with mounting nuts and 12mm tubular place the pillion seat spanner holding in the position over the bolt with 13mm the rear mudguard, double end spanner inserting the front end...

  • Page 68: Washing Procedure

    Washing Procedure AFTER WASHING PRECAUTIONS Ensure, the vehicle is throughly dry by wiping with Wash vehicle when the engine is cold. a clean soft absorbent cloth or chamois leather. Cover the silencer tail end and control switches with suitable plastic bags and tie it firmly to prevent water Remove all plastic bags and adhesive tapes.

  • Page 69: Storage Precaution

    Storage Precautions Remove battery from the bike. Clean the Incase your Motorcycle is not going to be used for terminals free of corrosion. a month or more, we advice the following precautions to the taken. Maintain electrolyte level between max or min mark, by adding distilled water and wipe the Carryout required repair / adjustments on the battery dry.

  • Page 70: Preparing The Motorcycle For Reuse

    Check fuel line for any cracks or cuts. CAUTION : Clean the air filter. Proper long-term storage is important for the safe, Remove plastic covering from the silencer. trouble-free operation of your Royal Enfield Remove spark plug on cylinder head and pour motorcycle.

  • Page 71: Long Trip Precautions

    Long Trip Precautions ITEMS TO BE CARRIED CHECKS PRIOR TO THE COMMENCEMENT OF LONG JOURNEY Tools kit. Service the motorcycle throughly at Royal First aid kit. Enfield Dealer / Authorised Service Centre as per periodical maintenance chart. (Ref. Page No. 43, 44 & 45) Bulbs for Headlight, Trafficator light, Rear Tail Lamp and Blade Fuse (20 Amps).

  • Page 72: Vehicle Starting Procedure

    Complete Wiring Diagram NOTE : Complete Wiring Diagram is attached along with this page. VEHICLE STARTING PROCEDURE Basic Guidelines to be followed “FOR ALL ELECTRIC START VEHICLES” When ignition key is switched “ON”, please wait until the malfunction indicator lamp(MIL) goes off, (EFI models only) before attempting to start.

  • Page 73: Trouble Shooting

    Repair and maintenance operations not listed in this Owner’s Manual should be b. While doing Arc welding on Motorcycle, its is performed by your Royal Enfield Dealer only. Improper recommended to “SWITCH OFF” ignition, repair and/or maintenance could result in the motorcycle disconnect the Battery terminals &...

  • Page 74: Ii. Engine Misfiring

    Trouble Shooting CAUSES REMEDIES II. ENGINE MISFIRING Water in petrol tank ......* Clean petrol tank. Fill tank with fresh petrol. Loose spark plug cap ......Fix cap / lead firmly Spark plug fouled ......Clean spark plug or non specified heat range plug. Any sensor loose connections ..

  • Page 75: Iv. White/Blue Smoke

    Trouble Shooting CAUSES REMEDIES IV. WHITE/BLUE SMOKE Oil level in sump above the Top line. * Check and drain excess oil in the oil level window ....... * Worn out valve stem, oil seal V. ENGINE OVERHEATING Cylinder fins not clean ...... Clean the cylinder fins at regular intervals Clutch slipping ........

  • Page 76: Vii. Brakes Poor

    Trouble Shooting CAUSES REMEDIES VII. BRAKES POOR Not adjusted properly ......* Adjust properly Oil/grease on lining or drum or disc. * Clean and refit Linings worn / Uneven wear ..... * Replace linings Drums scored / Uneven wear ... * Rectify or Replace drums VIII.

  • Page 77: Ix. Electricals

    Trouble Shooting CAUSES REMEDIES IX. ELECTRICALS Bulbs do not light Loose / improper connection .... * Check and correct Bulb fused .......... * Replace bulb Fuse blown ......... * Check and Replace fuse Horn not working Loose connections ......* Check and correct Trafficators not working Loose / improper connections ..

  • Page 78: Warranty

    Royal Enfield Motor Cycles are manufactured by following best Quality practices in respect of the material and workmanship. Royal Enfield (RE) warrants Classic 500 EFI Motor Cycle to be free from manufacturing and material defect under normal use subject to following conditions.
  • Page 79 Warranty (b) Components like fuel filter, oil filter element, control cables, brake shoes, clutch plates, which are subjected to normal wear and tear. (c) Damages due to use of lubricant / oil / grease etc. other than specified by RE. (d) Damages due to use of non-genuine parts.

  • Page 80: Emission Warranty

    The method/s of examination to determine the warranty conditions of the emission warranty related components will be at the sole discretion of Royal Enfield and / or our authorised service centers and results of such examination will be final and binding. If on examination the warranty conditions of the part/s is/are not established, Royal enfield will have the right to charge all, or part of the cost of such examination to the customer in addition to the cost of the components.
  • Page 81 All parts removed for replacement under warranty will become the property of Royal Enfield. Royal Enfield will not be responsible for the cost of transportation of the motorcycle to the nearest authorised service center OR for any loss due to non availability of the motorcycle during the period of examination and repairs by Royal Enfield and / or their Authorised Service centres.
  • Page 82 The motorcycle has been subjected to abnormal use, abuse, neglect and improper maintenance or has met with an accident. Replacement parts not specified and approved by Royal Enfield have been used. The motorcycle, or parts thereof, has been altered, tampered with or modified or replaced in an unauthorised manner.
  • Page 83 Emission Warranty On examination by Royal Enfield or its authorised service centers, if the motorcycle shows that any of the conditions stipulated in the Owner’s manual with regard to use and maintenance have been violated. The motorcycle has been run on adulterated / leaded fuel or lubricant other than those specified by Royal Enfield in the Owner’s manual or any other document given to the customer at the time of sale of the motorcycle.

  • Page 84: Regional & Area Offices

    Ph: 0674 – 6540206 Punjab Badshaha Nagar Chauraha, Ph: 022-27700395, 27700501 Near Flyover, Faizabad Road, R8 : Karnataka, Kerala, Royal Enfield LUCKNOW – 226 006. Royal Enfield Tamilnadu & Puducherry SC0-269, Second Floor, 16 Sector, Ph:0522-4004640 Fax: 4005973 203, 204 Sneh ganga,...

  • Page 85: All India Road Signs

    All India Road Signs MANDATORY SIGNS CAUTIONARY SIGNS INFORMATION SIGNS...

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