Sealey VSE5009 Quick Start Manual

thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Wear eye
instructions protection
1. Safety
WaRning! ensure Health and Safety, local authority and general workshop practice regulations are adhered to when using tools.
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Do not use tools if damaged.
8
Do not attempt to start engine or move vehicle whilst in gear, with locking devices fitted.
8
Do not wear jewellery and tie back long hair.
8
Maintain tools in a good, clean condition for the best and safest performance.
9
ensure that a vehicle which has been jacked up is adequately supported with axle stands.
9
Always display a warning notification on steering wheel when timing engine components.
9
Wear suitable clothing to avoid snagging.
9
Wear approved eye protection. A full range of personal safety equipment is available from your Sealey Stockist.
9
Account for all tools, locking bolts, pins and parts being used. Do not leave them in or near the engine.
9
When not in use, store in a safe, dry, childproof location.
9
WaRning! Incorrect or out of phase camshaft timing can result in contact between valve head and piston crown causing damage to
‰
the engine.
WaRning! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that may
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occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but
must be applied by the operator.
iMpoRtant: These instructions are provided as a guide only. Always refer to the vehicle manufacturer's service instructions, or a
proprietary manual, to establish the current procedure and data.
2. intRoDuction
designed for Vauxhall/opel/Chevrolet 2.0d common rail diesel engine. locks the engine in the correct position whilst changing the timing belt
on the SoHC 16v engine range. Supplied in storage case with instructions and warning tag.
3. appLicationS
Chevrolet: ........................................................... Captiva (07-11), Cruze (09-11), epica (06-11), lacetti (06-10) nubira (07-10)
Vauxhall: .............................................................................................................................................................. Antara (07-11)
engine Codes:
2.0d: ...............................................................................................................Z20dM, Z20dMH, llWZ20dMH, RA420, Z20S1
oeM Tool(s): .............................................................................................................................................. en-48245, en48246
4. opeRation
4.1. DiSMantLing
4.1.1. Remove the timing covers and brake vacuum pump from the rear of the cylinder
head.
4.1.2. Remove the TdC blanking plug from the cylinder block, this is located beneath the
starter motor.
4.1.3. Turn the crankshaft in a clockwise direction until number one cylinder is just before
TdC.
4.1.4. Insert the VSe5009.01 Crankshaft Timing Pin into the cylinder block and turn the
crankshaft until the timing pin engages. (Fig.1)
© Jack Sealey limited
Setting/Locking kit VauxhaLL/ opeL
2.0D
VSe5009
Model no:
Original Language Version
fig.1
VSe5009 Issue 1 24/04/19