Skoda Fabia II 2007 Workshop Manual
  1. Manuals
  2. Brands
  3. Skoda Manuals
  4. Automobile
  5. Fabia II 2007
  6. Workshop manual

Skoda Fabia II 2007 Workshop Manual

Hide thumbs Also See for Fabia II 2007:
Table of Contents

Advertisement

Quick Links

Workshop Manual
Fabia II 2007 ➤ , Fabia II 2009 ➤ ,
Fabia II 2011 ➤ , Octavia II 2004 ➤ ,
Octavia II 2010 ➤ , Octavia III 2013 ➤ ,
Octavia III 2014 ➤ , Rapid 2011 ➤ ,
Rapid India 2011 ➤ , Rapid NH 2013 ➤ ,
Rapid NH 2014 ➤ , Roomster 2006 ➤ ,
Superb II 2008 ➤ , Yeti 2010 ➤ ,
Yeti 2011 ➤
Gearbox 09G
Edition 07.2014
Service Department. Technical Information

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Fabia II 2007 and is the answer not in the manual?

Questions and answers

Related Manuals for Skoda Fabia II 2007

Summary of Contents for Skoda Fabia II 2007

  • Page 1 Service Workshop Manual Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III 2014 ➤ , Rapid 2011 ➤ , Rapid India 2011 ➤...
  • Page 2 Service List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 32 - Torque converter 37 - Controls, housing 38 - Gears, control 39 - Final drive - differential Technical information should always be available to the foremen and mechanics, because their...
  • Page 3 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Contents 00 - Technical data ........... .
  • Page 4 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 General Instructions ............165 Summary of components - oil pan, oil strainer, slide valve body, internal wiring looms .
  • Page 5 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 00 – Technical data Identification of the gearbox (SRL000705; Edition 07.2014) ⇒ “1.1 Location on the gearbox”, page 1 ⇒...
  • Page 6 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Identification characters, aggregate as‐ signment, ratios ⇒ “1.2.1 Identification characters, aggregate assignment, ratios (Octavia II)”, page 2 ⇒...
  • Page 7 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Automatic gearbox 6-speed gearbox 09G 2. gear 2.370 3. gear 1.556 4. gear 1.155 5. gear 0.859...
  • Page 8 Service List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 32 - Torque converter 37 - Controls, housing 38 - Gears, control 39 - Final drive - differential Technical information should always be available to the foremen and mechanics, because their...
  • Page 9 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Automatic gearbox 6-speed gearbox 09G Ratio 1.061 Final drive Output shaft Crown wheel Ratio 4.067...
  • Page 10 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Automatic gearbox 6-speed gearbox 09G Ratio 4.067 1.2.2 Identification characters, aggregate assignment, ratios (Fabia II)
  • Page 11 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1.2.3 Identification characters, aggregate assignment, ratios (Roomster) Automatic gearbox 6-speed gearbox 09G Identification characters Manufac‐...
  • Page 12 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1.2.4 Identification characters, aggregate assignment, ratios (Rapid India) Automatic gearbox 6-speed gearbox 09G Identification characters Manufac‐...
  • Page 13 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Automatic gearbox 6-speed gearbox 09G Manufac‐ from 05.2014 tured through Assignment Engine 1.6 l/81 kW MPI Torque con‐...
  • Page 14 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Automatic gearbox 6-speed gearbox 09G Manufac‐ from 01.2014 03.2014 tured Assignment Engine 1.6 l/81 kW MPI Torque con‐...
  • Page 15 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Contents Automatic gearbox 09G Top-up approx. 3 l Lubricant ⇒ Electronic Catalogue of Original Parts Filled for life: change the oil following repairs only.
  • Page 16 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Information and repair instructions for the automatic gearbox 09G ⇒ “2.1 Information for the automatic gearbox 09G”, page 12 ⇒...
  • Page 17 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Repair instructions Scrupulous care and cleanliness as well as the proper tools are essential requirements for carrying out proper and successful gearbox repairs.
  • Page 18 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ♦ Always replace O-rings, gaskets and gasket rings. ♦ After removing gaskets, examine the contact surface in the housing or on shafts for burrs or damage, and correct if nec‐...
  • Page 19 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Explanation of the terms used in this workshop manual These explanations relate solely to this assembly: automatic gearbox 09G.
  • Page 20 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Parking position When the vehicle is parked, the selector lever locks the parking gear in position “P” thereby preventing the vehicle from moving off (unintentionally).
  • Page 21 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 32 – Torque converter Torque converter ⇒ “1.1 Draining the torque converter”, page 17 ⇒ “1.2 Removing and installing gasket ring for torque converter”, page 17 ⇒...
  • Page 22 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Drive in new gasket ring for torque converter with thrust piece - T10175- up to the stop.
  • Page 23 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Measure the dimension -a- between the screw-on flange of the gearbox housing and the contact surface of the threaded bores of the torque converter using a depth gauge.
  • Page 24 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 37 – Controls, housing Electric and electronic components, fitting locations of the automatic gear‐ ⇒ “1.1 Summary of components - Electric and electronic compo‐...
  • Page 25 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1 - Automatic gearbox control unit - J217- ❑ Fitting location ⇒ “1.2 Removing and...
  • Page 26 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 8 - Cover for shift mechanism ❑ Assignment ⇒ Electronic Catalogue of Original Parts ❑...
  • Page 27 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Selector lever lock solenoid - N110- Fitting location: Selector lever lock solenoid - N110- -1- is in the gearshift mechanism.
  • Page 28 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Multi-function switch - F125- Fitting location: The multi-function switch is located at the top of the gearbox.
  • Page 29 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Gearbox output r.p.m. sender - G195- Fitting location: The gearbox output r.p.m sender - G195- -arrow 2- is fixed to the gearbox housing behind the slide valve body.
  • Page 30 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Kick-down switch - F8- This switch is not available for vehicles with petrol engine. Instead...
  • Page 31 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1 - Automatic gearbox control unit - J217- ❑ Fitting location ⇒ “1.2 Removing and...
  • Page 32 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 9 - Relay for starter interlock switch ❑ Fitting location ⇒ Electrical System; Rep. gr. 97 10 - Gearbox input r.p.m.
  • Page 33 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Selector lever lock solenoid - N110- Fitting location: Selector lever lock solenoid - N110- -A- is in the gearshift mechanism.
  • Page 34 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Multi-function switch - F125- Fitting location: The multi-function switch is located at the top of the gearbox.
  • Page 35 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Gearbox output r.p.m. sender - G195- Fitting location: The gearbox output r.p.m sender - G195- -arrow 2- is fixed to the gearbox housing behind the slide valve body.
  • Page 36 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Kick-down switch - F8- Brake light switch - F- up to MY 2011 Fitting location: The brake light switch - F- -arrow- is located in the foot controls.
  • Page 37 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1 - Diagnostic connection ❑ Fitting location: Cover in driver's footwell ⇒ Fig. ““Diagnostic con‐...
  • Page 38 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ❑ ⇒ “2.1 Removing and installing the multi-function switch F125 ”, page 185 ❑ ⇒ “2.2 Setting multi-function switch F125 ”, page 187 ❑...
  • Page 39 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Wiring loom with 8-pin plug and integrated gearbox oil tempera‐ ture sender - G93- -Arrow- Fitting location: Wiring harness is fixed to the slide valve body.
  • Page 40 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Switch for Tiptronic - F189- Fitting location: The Tiptronic switch - F189- is integrated firmly in the gearshift mechanism and cannot be replaced separately.
  • Page 41 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Selector lever position indicator - Y6- Fitting location: Integrated in the dash panel insert. Note The selector lever position indicator - Y6- can only be replaced together with the dash panel insert.
  • Page 42 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing automatic gear‐ box control unit - J217- ⇒ “1.2.1 Removing and installing automatic gearbox control unit J217 (Octavia II, Octavia III and Superb II)”, page 38...
  • Page 43 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing Caution Observe measures when disconnecting and connecting the battery ⇒ Electrical System; Rep. gr. 27 .
  • Page 44 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unlock the plug connection -1- and pull out. – Unscrew screws -arrow-. – Undo the mounting bracket with the automatic gearbox control unit - J217- from the bearing and remove it upwards and out.
  • Page 45 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Repairing shift mechanism ⇒ “2.1 Assembly overview - shift mechanism ”, page 41 ⇒ “2.2 Inspecting the gearshift mechanism”, page 54 ⇒...
  • Page 46 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Ignition key anti-removal lock is not actuated mechanically with the linkage but electrically with a magnet.
  • Page 47 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 9 - Bearing bolt ❑ for selector lever control cable on gearshift mechanism 10 - Lock washer ❑...
  • Page 48 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.1.2 Summary of components - Gearshift mechanism - Octavia II as of 11.2009 Note The selector lever control cable was replaced as a separate component part up to production date 10.2009.
  • Page 49 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ❑ ⇒ “2.3 Inspecting and adjusting the selector lever control cable”, page 55 ❑ ⇒ Fig. ““Remove the shift mechanism together with the selector lever control cable from the shift hous‐...
  • Page 50 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.1.3 Summary of components - Gearshift mechanism -Superb II 1 - Cover with handle up to 10.2012...
  • Page 51 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 6 - Shift housing with gasket ❑ ⇒ Fig. ““Remove the shift mechanism together with the selector lever control cable from the shift hous‐...
  • Page 52 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1 - Cover with handle ❑ ⇒ “2.5 Removing and In‐ stalling the cover for the shift mechanism”,...
  • Page 53 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ❑ Do not grease drawbar eye and ball socket. ❑ when installing in the vehicle, clamp on the gearbox side with the fixing part to the heat shield of the...
  • Page 54 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 needs to be unclipped ⇒ “2.14 Emergency release of gearshift mechanism out of position P ”, page 105 ❑...
  • Page 55 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Remove the shift mechanism together with the selector lever con‐ trol cable from the shift housing...
  • Page 56 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 4 - Shift mechanism ❑ with selector lever lock solenoid - N110- ❑ ⇒ “2.14 Emergency release of gearshift mechanism out of position P ”, page 105 ❑...
  • Page 57 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.1.7 Summary of components - Gearshift mechanism (Octavia III, Yeti) 1 - Shift mechanism ❑ with selector lever lock solenoid - N110- ❑...
  • Page 58 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Remove the shift mechanism together with the selector lever con‐ trol cable from the shift housing...
  • Page 59 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 When the gear selector lever is put into the Tiptronic gate, the selector lever position display in the dash panel insert should change from “PRNDS”...
  • Page 60 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Press together the catches at the cable support of the selector lever control cable -arrows- and pull out the selector lever control cable from the cable support/gearbox.
  • Page 61 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Release screw -2- at the front ball socket of the selector lever control cable -1-.
  • Page 62 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and Installing the cover for the shift mechanism ⇒ “2.5.1 Removing and Installing the cover for the shift mecha‐...
  • Page 63 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Pull the cover -B- upwards over the handle. – Disconnect plug -A- for lamp for selector lever scale illumina‐...
  • Page 64 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove cover using the release tool - T30098- . Pull up rear left and right cover -arrows-.
  • Page 65 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing Note As of 11.2012, the selector lever handle was changed ⇒ “2.1.2 Summary of components - Gearshift mechanism - Oc‐...
  • Page 66 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.5.4 Removing and Installing the cover for the shift mechanism Rapid Special tools and workshop equipment required ♦...
  • Page 67 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ♦ Release tool - T30098- – Apply handbrake. – Shift selector lever into position “D/S”.
  • Page 68 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Using the unlocking tool - T30098- lift up the cover on the left and right -arrow-.
  • Page 69 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing and installing selector lever handle up to 10.2012 ⇒ “2.6.1 Removing and installing retractor spring Octavia II”, page ⇒...
  • Page 70 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Pull the cover -B- upwards over the handle. – Disconnect plug -A- for lamp for selector lever scale illumina‐...
  • Page 71 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing – Removing the cover for the shift mechanism ⇒ “2.5.2 Removing and Installing the cover for the shift mech‐...
  • Page 72 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.6.3 Removing and installing retractor spring Fabia II, Roomster Special tools and workshop equipment required ♦...
  • Page 73 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Tighten warm-type clamp -arrow- using the hose binding claw . – Installing the cover for the shift mechanism ⇒...
  • Page 74 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Pull the cover -B- upwards over the handle. – Disconnect plug -A- for lamp for selector lever scale illumina‐...
  • Page 75 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Open the warm-type clamp -arrow- below the handle. – Detach the selector lever handle -1- together with the selector lever collar from the selector lever towards the top -arrow A- so that the lock button -2- is not pressed in.
  • Page 76 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Tighten warm-type clamp -arrow- using the hose binding claw . Note The selector lever is only correctly secured when the gripper ♦...
  • Page 77 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Carefully guide the release tool - T40203- fully into the selector lever handle -1- -arrow-.
  • Page 78 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing selector mech‐ anism ⇒ “2.9.1 Removing and installing shift mechanism Fabia II, Room‐...
  • Page 79 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Lever off the selector lever control cable -1- from the gearshift lever -3-, e.g. using a fixed spanner -2-.
  • Page 80 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove underbody cover on right and left -arrows-. – Detach tunnel bridge below the exhaust system ⇒ Engine;...
  • Page 81 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove heat shield -arrows-. For vehicles Fabia II and Roomster up to 10.2011 Note A second mechanic is needed under the vehicle to remove the shift mechanism.
  • Page 82 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the shift mechanism with the selector lever control cable to the top -arrow-, ensuring the selector lever control cable does not get bent or kinked.
  • Page 83 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Insert the selector lever control cable -1- in the cable support/ gearbox and carefully push onto the gearshift lever -3-. Do not bend the gearshift lever, otherwise it will no longer be possible to adjust the gearshift operation exactly.
  • Page 84 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 2.9.2 Removing and installing slave cylinder Octavia II, Superb II Removing – Shift selector lever into position “P”.
  • Page 85 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Disconnect plug connection -A- from the shift mechanism to the vehicle wiring harness. Note Ignore pos.
  • Page 86 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Clip off clips -arrows- and remove heat shield. For Octavia II and Superb II vehicles up to 10.2011...
  • Page 87 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Insert the shift mechanism and tighten the rear nuts -1- by hand. – Mount the strut for centre console -3- onto the shift mechanism as illustrated in the fig.
  • Page 88 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Hang the selector lever control cable -1- in the clip -arrow- at the gearbox. When installing the selector lever control cable, respect a minimum distance of at least 5 mm from the ATF cooler.
  • Page 89 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Removing selector lever handle ⇒ “2.7 Removing and installing selector lever handle as of 11.2012”, page 70...
  • Page 90 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unlock the quick-release lock -3- at the mounting bracket -2- and unhook the selector lever control cable -1-.
  • Page 91 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew the nuts -arrows- in the vehicle interior. – Remove the shift mechanism together with the selector lever control cable downwards.
  • Page 92 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Insert the selector lever control cable -1- in the cable support/ gearbox and carefully push onto the gearshift lever -3-. Do not bend the gearshift lever, otherwise it will no longer be possible to adjust the gearshift operation exactly.
  • Page 93 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the centre console and air guide ⇒ Body Work; Rep. gr. 68 .
  • Page 94 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove rear tunnel bridge -1- and the front tunnel bridge -2- from the body.
  • Page 95 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew the nuts -arrows- in the vehicle interior. – Remove the shift mechanism together with the selector lever control cable downwards.
  • Page 96 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Insert the selector lever control cable -1- in the cable support/ gearbox and carefully push onto the gearshift lever -3-. Do not bend the gearshift lever, otherwise it will no longer be possible to adjust the gearshift operation exactly.
  • Page 97 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 For vehicles Fabia II and Roomster (up to production date 10.2011) Note Observe measures when disconnecting and connecting the bat‐...
  • Page 98 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Disconnect plug connection -1-, remove inserting terminal out of the bracket -2- and expose wiring to lambda probe heater downstream of catalytic converter.
  • Page 99 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Release screws -arrows-. Caution ♦ Under no circumstances touch the circuit board -B- of the gearshift mechanism with the fingers, because static dis‐...
  • Page 100 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Detach tunnel bridge below the exhaust system ⇒ Engine; Rep. gr. 26 . – Unhook rear silencer in such a way that it does not come in contact with the rear axle.
  • Page 101 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Push away selector lever control cable -2- in -direction of arrow- from the selector lever -3-.
  • Page 102 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Install catch plate -A-. Note The catch plate is clipped to the left and to the right with retaining lugs.
  • Page 103 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Press the gearshift lever -3- on the gearbox completely to‐ wards the rear to position “P” (in the figure: completely to the right) until the parking lock locks into place.
  • Page 104 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Release screw -2- at the front ball socket of the selector lever control cable -1-.
  • Page 105 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 tavia III, Superb II, Rapid and Yeti vehi‐ cles The selector lever lock solenoid is integrated firmly in the gearshift mechanism and cannot be replaced separately.
  • Page 106 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove tunnel bridge -arrows-. – Unhook rear silencer in such a way that it does not come in contact with the rear axle.
  • Page 107 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Insert selector lever lock solenoid - N110- -A- into the gearshift mechanism. – Insert solenoid control cable into the catch -arrow B-.
  • Page 108 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the pre-exhaust pipe with mounting bracket -1- ⇒ Engine; Rep. gr. 26 .
  • Page 109 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 using the ⇒ Vehicle diagnostic tester in the functions “Targeted fault finding”, “Vehicle self-diagnosis” and “Measuring meth‐...
  • Page 110 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note Do not remove grip of selector lever. For Octavia II vehicles up to 05.2009 –...
  • Page 111 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing the gearbox ⇒ “3.1 Removing the gearbox”, page 107 ⇒ “3.2 Installing the gearbox”, page 132 ⇒...
  • Page 112 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Lever off the selector lever control cable -3- from gearshift lever, e.g. using an open-end wrench -1-.
  • Page 113 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove gearbox console -A-, to this end release screws -1- and -2-. – Remove both front wheels.
  • Page 114 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the protective cap for right drive shaft from the engine -arrows-. – Disconnect the pre-exhaust pipe from the exhaust manifold ⇒...
  • Page 115 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the cap from assembly opening for the converter nuts. – Unscrew the 6 nuts -arrow- from the torque converter. To do so turn the crankshaft each time 60°.
  • Page 116 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ♦ Surface - T30099/1- ♦ Alignment rail - MP3-457/2 (VW 457)- ♦ Support device for engine - MP3-470 (3300A)- ♦...
  • Page 117 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Clamp off the ATF-radiator hoses with hose clamps - MP7-602 (3094)- and remove from ATF-radiator.
  • Page 118 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove pendulum support -arrows A, B and C-. – Disconnect plug connection -1-. – Release vacuum hose -2-.
  • Page 119 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew nut -arrow- on both vehicle sides and remove cou‐ pling rods from the anti-roll bar.
  • Page 120 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove heat shield for the power-assisted steering control unit -J500- from the assembly carrier -arrows-.
  • Page 121 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Mount engine/gearbox jack - 3282- onto engine/gearbox mount - V.A.G 1383A- . – Position adjusting plate - 3282/36- onto the gearbox mount - 3282- (adjusting plate fits in only one position).
  • Page 122 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note If the battery earth strap is disconnected and connected, carry ♦ out additional operations ⇒ Electrical System; Rep. gr. 27 .
  • Page 123 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Fit supporting device - MP9-200 (10-222A)- . – Take up the weight of the engine/gearbox unit at the spindles.
  • Page 124 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Swivel the spring unit outwards- while doing so, press the drive shaft out of the gearbox mounting by hitting on it with a plastic hammer on the wedge - T10161- .
  • Page 125 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove the cap from the opening for the converter nuts. – Unscrew the 6 nuts -arrow- from the torque converter. To do so turn the crankshaft each time 60°.
  • Page 126 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ♦ Hook - MP9-200/10- ♦ Adapter - MP9-200/18- ♦ Surface - T30119- ♦ Engine and gearbox jack - V.A.G 1383A- ♦...
  • Page 127 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew earth strap -3-. – Detach electrical cables -1- and -2- at starter and expose.
  • Page 128 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove pendulum support -arrows A, B and C-. – Separate plug connections -1- and -2- at automatic gearbox.
  • Page 129 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew nuts -arrows- at left steering joint. – Undo nuts from the holder of the front left vehicle level sender - G78- (when present on vehicle).
  • Page 130 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Install the gearbox mount - 3282- as follows: • Move the engine/gearbox jack - V.A.G 1383A- with gearbox mount - 3282- underneath the gearbox-1-.
  • Page 131 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Prevent the torque converter from falling off, e.g. using a wire -A-. Note The depiction of the torque converter and gearbox may vary.
  • Page 132 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Caution Touch an earthed object before working on the electrical com‐ ponents. Do not grab directly at the plug contacts or electronic components.
  • Page 133 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Seal the hoses of the ATF radiator with hose clamps - MP7-602 (3094)- .
  • Page 134 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Separate plug connections -1- and -2- at automatic gearbox. – Unscrew bracket for electrical cables from the lower starter fixing screw/gearbox.
  • Page 135 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Swivel the spring unit outwards- while doing so, press the drive shaft out of the gearbox mounting by hitting on it with a plastic hammer on the wedge - T10161- .
  • Page 136 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Screw in the support with bolts - VAS 3282/29- into the rear bore for pendulum support at the gearbox -1-.
  • Page 137 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note Replace the self-locking nuts and screws when undertaking ♦ assembly work. Replace screws which have been tightened to a torquing angle ♦...
  • Page 138 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Tightening torques ⇒ “3.3.1 Tightening torques Octavia II”, page 134 ⇒ “3.3.2 Tightening torques Superb II”, page 136 ⇒...
  • Page 139 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Vehicles with 2.0 l/110 kW FSI engine Gearbox to engine Pos. Screw Piece M12 x 55...
  • Page 140 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 6 nuts...
  • Page 141 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 6 nuts...
  • Page 142 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Gearbox console to gearbox and gearbox mount Component Tightening torque Gearbox console -A- to gearbox,...
  • Page 143 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 3.3.4 Tightening torques Roomster Vehicles with 1.6 ltr./77 kW engine Gearbox to engine Pos. Screw...
  • Page 144 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 6 nuts...
  • Page 145 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Vehicles with 1.6 ltr./81 kW engine Gearbox to engine Pos. Screw Piece M12 x 55...
  • Page 146 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 3.3.6 Tightening torques Rapid Indie Vehicles with 1.6 ltr./77 kW engine Gearbox to engine Pos.
  • Page 147 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 6 nuts...
  • Page 148 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 3 nuts...
  • Page 149 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Torque converter on the driver plate Component Tightening torque Torque converter to drive plate, 3 nuts...
  • Page 150 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Attach gearbox to engine and gearbox mount - MP1-202- -arrows-. – The workshop crane can be used ⇒...
  • Page 151 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ⇒ “4.1 Check the ATF level level and top up”, page 147 ⇒ “4.2 Change ATF or top up after repair”, page 152...
  • Page 152 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Shorten the vent pipe of the adapter for oil filling - VAS 6262A- – Shorten the vent pipe to the dimension -a-, so that it does not touch the bottom of certain ATF bottles.
  • Page 153 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 WARNING Wear safety goggles. – If an ATF temperature of 35 °C is achieved, unscrew the ATF inspection plug -A-.
  • Page 154 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note Pay attention to all the notes and test conditions ♦ ⇒ page 147 The ATF filler tube -arrow- is no longer available on gearboxes ♦...
  • Page 155 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Screw in the adapter for ATF oil filling - VAS 6262/2- by hand in the location of the gearbox inspection plug -arrow 1- and connect adapter for oil filling - VAS 6262- or -VAS 6262A- .
  • Page 156 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Change ATF or top up after repair • Engine switched off. Special tools and workshop equipment required ♦...
  • Page 157 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew the ATF inspection plug -A-. – Release the overflow tube -C- (5 mm Allen key) and drain re‐...
  • Page 158 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Screw in the adapter for ATF oil filling - VAS 6262/2- by hand in the location of the gearbox inspection plug -arrow 1- and connect adapter for oil filling - VAS 6262- or -VAS 6262 A- .
  • Page 159 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 ATF coolant circuit ⇒ “5.1 ATF radiator - Summary of components”, page 155 ⇒ “5.2 Removing and installing ATF radiator”, page 159 ATF radiator - Summary of components ⇒...
  • Page 160 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Fitting location of ATF radiator The peg -arrow B- must be positioned in the recess in the gearbox housing.
  • Page 161 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 5.1.3 ATF radiator - Summary of components Superb II for gearboxes with iden‐ tification characters KGV, KGU 1 - ATF radiator ❑...
  • Page 162 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 5.1.4 ATF radiator - Summary of components Octavia III, Yeti 1 - Gearbox housing 2 - O-ring ❑...
  • Page 163 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 5.1.5 ATF radiator - Fabia II, Rapid, Roomster 1 - Gearbox housing 2 - O-ring ❑...
  • Page 164 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 WARNING Observe measures when disconnecting and connecting the battery ⇒ Electrical System; Rep. gr. 27 .
  • Page 165 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Connect hoses of ATF radiator according to the markings onto the ATF radiator. Note Depending on the as-built configuration a small plastic tube is lo‐...
  • Page 166 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Seal the hoses of the ATF radiator with hose clamps - MP7-602 (3094)- .
  • Page 167 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unlock the plug connection -1- and pull out. – Unscrew screws -arrow-. – Undo the mounting bracket with the automatic gearbox control unit - J217- from the bearing and remove it upwards and out.
  • Page 168 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew screws-arrows- and remove ATF radiator. Install Installation is carried out in the reverse order. Pay attention to the following: •...
  • Page 169 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 38 – Gears, control Removing and installing oil pan, oil filter, slide valve body and internal wiring looms ⇒...
  • Page 170 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1 - ATF level check screw ❑ Replace gasket ring Pos. 2 ❑ Inspecting ATF level and if necessary topping ⇒...
  • Page 171 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 13 - Gearbox input r.p.m. sender - G182- ❑ with cable and 2-pin plug connection ❑...
  • Page 172 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Components at wiring loom of 8-pin plug 1 - Hydraulic pressure sender 1 for automatic gearbox - G193- ❑...
  • Page 173 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing – Remove the sound dampening system ⇒ Body Work; Rep. gr. 50 . – Position drip tray, e.g. -VAS 6208- under the gearbox.
  • Page 174 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Install overflow tube -C- (with 5 mm Allen key). – Top up with ATF and inspect ATF level ⇒...
  • Page 175 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing the slide valve body Special tools and workshop equipment required ♦ Protective goggles...
  • Page 176 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Make a sketch by hand in the same way as for the illustration with all the solenoid valves and their plug connections and mark all the plugs with the corresponding colour.
  • Page 177 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unscrew the 3 screws -D- and -E-. Carefully disconnect the following plug connections: Note Plug connection -1- and plug connection -4- are not available as of 12.2004.
  • Page 178 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Unhook wiring loom at bracket -C-. Note In case of damage of the plug connections (depending on the defective plugs), the wiring loom with 8-pin plug or the gearbox input r.p.m.
  • Page 179 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note Observe when installing that the screws have different lengths ♦ and must be replaced.
  • Page 180 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Screw lengths and fitting position at the slide valve body • Wiring harnesses must not be trapped by the slide valve body, trapped cables must always be replaced ⇒...
  • Page 181 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Note If the cable -3- (for gearbox input rpm sender - G182- ) is too ♦...
  • Page 182 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Tighten nut to tightening torque ⇒ “1.2 Summary of components - oil pan, oil strainer, slide valve body, internal wiring looms”, page 165...
  • Page 183 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Caution Under certain circumstances an interchange of the plugs could lead to a destruction of the gearbox.
  • Page 184 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Secure plug connections -2- and -6- with screws M5 -D- at slide valve body.
  • Page 185 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Removing oil filter ⇒ “1.5 Removing and installing the oil filter”, page 170 – Remove the slide valve body ⇒...
  • Page 186 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 WARNING Observe measures when disconnecting and connecting the battery ⇒ Electrical System; Rep. gr. 27 .
  • Page 187 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing and installing the gearbox in‐ put r.p.m. sender - G182- Note ⇒ “2 Information and repair instructions for the automatic gearbox 09G”, page 12...
  • Page 188 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 1.10 Removing and installing the gearbox output r.p.m. sender - G195- Note ⇒ “2 Information and repair instructions for the automatic gearbox 09G”, page 12...
  • Page 189 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing, installing and setting mul‐ ti-function switch - F125- ⇒ “2.1 Removing and installing the multi-function switch F125 ”, page 185 ⇒...
  • Page 190 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Bend back the hooks of the circlip -2- using a screwdriver. Note If one or several hooks of the circlip break off by bending, the circlip must be replaced ⇒...
  • Page 191 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – The plug -5- is placed onto the multi-function switch. – Push selector lever control cable -1- onto the gearshift lever -6-, while ensuring that the selector lever control cable does not get kinked.
  • Page 192 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Remove gearshift lever -1-. – Loosen both screws -B-. Note Do not release the screws.
  • Page 193 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 39 – Final drive - differential Replace the flange shaft gasket rings ⇒ “1.1 Replacing the left flange shaft gasket ring”, page 189 ⇒...
  • Page 194 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Screw a sheet metal screw with a diameter of approx. 4 mm into the drilled hole of the gasket ring -arrow-.
  • Page 195 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Removing Note ⇒ “2 Information and repair instructions for the automatic gearbox 09G”, page 12 –...
  • Page 196 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 – Position pressure plate - T10177- in the middle on the shaft seal -A-. – Drive the new gasket ring up to the stop in the pressure plate;...
  • Page 197 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Octavia II 2004 ➤ ... Gearbox 09G - Edition 07.2014 Replacing the gasket ring for the gearshift shaft ⇒ “2.1 Replacing the gasket ring for the gearshift shaft”, page 193 Replacing the gasket ring for the gear‐...

This manual is also suitable for:

Fabia ii 2009Fabia ii 2011Octavia ii 2004Octavia ii 2010Octavia iii 2013Octavia iii 2014 ... Show all

Table of Contents

Save PDF