Skoda Octavia III 2013 Workshop Manual
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Skoda Octavia III 2013 Workshop Manual

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Service
Workshop Manual
Octavia III 2013 ➤
Octavia III 2014 ➤
1.8/132 kW TSI; 2.0/162 kW TSI engines
Engine ID
Edition 01.2015
Service Department. Technical Information
CHH
CJSA CJSB
B

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  • Page 1 Service Workshop Manual Octavia III 2013 ➤ Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines CJSA CJSB Engine ID Edition 01.2015 Service Department. Technical Information...
  • Page 2 Service List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 10 - Removing and installing engine 13 - Crankshaft group 15 - Cylinder head, valve gear 17 - Lubrication 19 - Cooling...

  • Page 3: Table Of Contents

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Contents 00 - Technical data ........... .
  • Page 4 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 15 - Cylinder head, valve gear ......... . 81 Covers for timing chains .
  • Page 5 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Cooling system ............179 Connection diagram for coolant hoses for vehicles with manual gearbox .
  • Page 6 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Activated charcoal filter system ..........257 Activated charcoal container system - Summary of components .
  • Page 7 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing and installing exhaust pipe ........328 Middle or rear part of the exhaust system - Summary of components .
  • Page 8 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Contents...

  • Page 9: Technical Data

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 00 – Technical data Denomination (SRL000767; Edition 01.2015) Engine number, engine data The engine number ("engine identification characters" and serial number") is located to the left of the engine/gearbox joint -arrow-.

  • Page 10: Safety Instructions

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Safety instructions 1.2.1 Safety precautions when working on fuel supply system WARNING Fuel under high pressure creates a risk of injury.
  • Page 11 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ♦ Open closed lines and connections immediately with suitable screen caps. ♦ Place removed parts on a clean surface and cover. Do not use fuzzy cloths! ♦...
  • Page 12 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Note If the high-pressure system is not opened immediately the ♦ pressure increases again as a result of the reheating effect.
  • Page 13 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1.2.5 Safety precautions when working on cooling system WARNING Hot steam may escape when the compensation bottle is opened. ♦ Wear safety goggles and safety clothing, in order to avoid eye injuries and scalding.
  • Page 14 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ♦ When the system is open: Do not work with compressed air. Do not move vehicle. ♦ Ensure that no fuel runs onto the fuel hoses. If happens, clean the hoses immediately.
  • Page 15 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1.2.9 General notes on the injection system Ignition system - Assembly overview ⇒ page 341 ♦ The engine control unit is equipped with self-diagnosis. Before repairs and also for fault finding, first of all interrogate the event memory.
  • Page 16 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Caution In case a mechanical damage to the exhaust gas turbocharger is found, e.g. damage to the compressor wheel, it is not suffi‐...

  • Page 17: Repair Instructions

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Repair instructions 1.3.1 Cleanliness rules Carefully observe the following “rules” for cleanliness when work‐ ing on the fuel supply/injection system: ♦ Thoroughly clean the connection points and their surroundings before releasing.

  • Page 18: Removing And Installing Engine

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 10 – Removing and installing engine Removing and installing engine trim panel ⇒ “1.1 Removing and installing engine trim panel”, page 10...

  • Page 19: Removing And Installing Engine

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing and installing engine ⇒ “2.1 Removing engine”, page 11 ⇒ “2.2 Separate engine from gearbox”, page 22 ⇒ “2.3 Securing the engine to the assembly stand”, page 27 ⇒...
  • Page 20 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Drain coolant ⇒ page 182 – Remove the assembly carrier ⇒ Chassis; Rep. gr. 40 . – Remove the front left and right wheelhouse liner ⇒ Body Work;...
  • Page 21 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Take plug connections -1, 2- out of the holder, disconnect and expose electric cable. – Unscrew screw -2- and remove screw clamp.
  • Page 22 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Raise holding clamp -arrow- and remove top right coolant hose from radiator. Note For the following spring clip unclipping procedure use the removal tool for inner door trim panel - MP8-602/1- .
  • Page 23 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew nut -arrow-, disconnect and expose electric cable. Vehicles fitted with a manual gearbox 02S – Unplug connector -2-. – Turn back gear lever boot for B+-pin -1- and unscrew B+-line from magnet switch of the starter.
  • Page 24 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unplug connector -3-. – Turn back gear lever boot for B+-pin -2- and unscrew B+-line from magnet switch of the starter.
  • Page 25 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Screw out screws -arrows- on gearbox mount by approxi‐ mately 2 turns. – Screw out screws -arrows- on engine mount by approximately 2 turns.
  • Page 26 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Expose coolant hose -3-. – Remove bolts -arrows-. – Loosen hose clamp -2-. – Disconnect plug -1- from the charge pressure sender - G31- .
  • Page 27 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect the plug -1- at the AC compressor regulating valve - N280- . WARNING Risk of damaging AC compressor, refrigerant lines and hoses.
  • Page 28 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew the propshaft from the angle gearbox -arrows-, while counterholding with a lever on the triangular flange. – Push engine/gearbox assembly slightly forward (in the driving direction) and pull off the propshaft from the angle gearbox.
  • Page 29 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Screw adapter -T10359/3- to the engine mount - T10359- . – At the engine mount, screw bolt -T10359/2- with securing el‐...

  • Page 30: Separate Engine From Gearbox

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Screw out gearbox mount screws -arrows- fully. WARNING Risk of damaging vacuum lines or electric cables and the en‐ gine compartment.
  • Page 31 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Expose the electrical wiring harnesses -1 and 2- on the air guide pipe. – Slacken screw clamp -4-. – Unscrew the screws -arrows- and remove the air guide pipe.
  • Page 32 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Undo the connecting screws -1, 2, 3, 6, 7, 8, 9- for gearbox/ engine. Note Do not pay attention to positions -4, 5 and A-.
  • Page 33 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Attach the gearbox with the clevis - 10-222 A/12- to the work‐ shop crane - VAS 6100- . – Unscrew connecting screws -1- to -8- on the gearbox to engine connection.
  • Page 34 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove starter ⇒ 27; Rep. gr. Elektrische Anlage . – Remove nuts -arrows- and remove the front bracket from the gearbox oil sump.

  • Page 35: Securing The Engine To The Assembly Stand

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unplug connector -2-. Note Place a cloth below to absorb leaking coolant. – Disconnect the coolant hoses with hose clamps - MP7-602 (3094)- to prevent loss of coolant.

  • Page 36: Installing Engine

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove ball pin -1- for engine cover. – Hook on lifting device - MP9-201 (2024 A)- at engine and at workshop crane - VAS 6100- .
  • Page 37 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Component Screws and nuts ♦ Assembly bracket ⇒ page 35 ♦ Securing gearbox to engine⇒ Gearbox; Rep. gr. 34 . Work procedure...
  • Page 38 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – If not present in the cylinder block, insert dowel sleeves -A- to centre the engine/gearbox. Vehicles fitted with a manual gearbox •...
  • Page 39 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Initially insert screws -arrows- for gearbox mount by hand as far as the stop. Note Do not tighten the screws fully until the assembly bracket has been adjusted.
  • Page 40 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Install front wheelhouse liners ⇒ Body Work; Rep. gr. 66 . – Install the noise insulation ⇒ Body Work; Rep. gr. 50 .

  • Page 41: Assembly Bracket

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Assembly bracket ⇒ “3.1 Assembly bracket for vehicles with manual gearbox- Sum‐ mary of components”, page 33 ⇒ “3.2 Assembly bracket for vehicles with automatic gearbox - Summary of components”, page 35...
  • Page 42 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ❑ Tightening torque and tightening order ⇒ page 35 10 - Pendulum support ❑ removing and installing ⇒ page 40 11 - Screw ❑...

  • Page 43: Assembly Bracket For Vehicles With Automatic Gearbox - Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Install pendulum support Note Replace screws which have been tightened firmly to a torquing angle. – Tighten all bolts step by step in the given sequence:...

  • Page 44: Removing And Installing Engine Mount

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 10 - Screw ❑ replace after removal ❑ Tightening torque and tightening order ⇒ page 35 11 - Screw ❑ replace after removal ❑...

  • Page 45: Removing And Installing Engine Support

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unplug connector -2-. – Unscrew screw -1-. – Expose hose -3- at the activated charcoal filter. – Unlock catches using a screwdriver -arrow- and lay coolant expansion tank to the side.

  • Page 46: Removing And Installing Gearbox Mount

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Release screws -1, 2, 3- and remove engine support. Install Installation is carried out in the reverse order. However, pay at‐...
  • Page 47 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unclip the cable guide -1- and push it lightly to the side. – Unscrew nuts -arrow-, undo earth strap. – Remove the cooling water tank cover ⇒ Body Work; Rep. gr.

  • Page 48: Removing And Installing Pendulum Support

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew screws -2-, next remove screws -arrows- and remove the gearbox mount -1-. Install Installation is carried out in the reverse order. However, pay at‐...

  • Page 49: Check Assembly Bracket Setting

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Release screws -1, 2, 3- and remove pendulum support. Install Installation is carried out in the reverse order. However, pay at‐...
  • Page 50 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Release the catch -arrow-, remove engine trim panel mount -1-. – Remove battery and battery tray -1- ⇒ Electrical system; Rep.
  • Page 51 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew screws -arrows- for gearbox mount -1- after another and replace (if not already done during engine installation). – Firstly, loosely insert the screws.

  • Page 52: Crankshaft Group

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 13 – Crankshaft group Cylinder block - Belt pulley side ⇒ “1.1 V-ribbed belt drive - Summary of components”, page 44 ⇒...

  • Page 53: Removing And Installing Poly V-Belt

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 5 - O-ring ❑ not available as a spare part, is part of the scope of supply of the screw ⇒ ETKA - Electronic Catalogue...
  • Page 54 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing – Remove the sound dampening system ⇒ Body Work; Rep. gr. 50 . – Remove the front right wheelhouse liner ⇒ Body Work; Rep.

  • Page 55: Removing And Installing Tensioner Pulley For Poly V-Belt

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing and installing tensioner pul‐ ley for poly V-belt Removing – Remove the V-ribbed belt from the tensioning device ⇒ page 45 –...
  • Page 56 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect existing electrical plug connections: 1 - for oil pressure switch - F1- -2- 3 - for oil pressure switch for reduced oil pressure - F378- -4-...

  • Page 57: Removing And Installing Ribbed Belt Pulley

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing and installing ribbed belt pul‐ Special tools and workshop equipment required ♦ Counterholder - T10355- ♦ Assembly tool - T10531-...
  • Page 58 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Undo the screw for the belt pulley by / 2 turn with the coun‐ terholder - T10355- . The belt pulley must be in the OT position.
  • Page 59 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Screw the assembly tool - T10531/2- into the crankshaft and tighten using the SW12 -A- wrench. – Tighten the clamping screw -A- by hand. As a result, the chain sprocket is secured to the crankshaft.
  • Page 60 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Turn the crankshaft on the hexagon-arrow-. Install – Where necessary, remove the assembly tool - T10531/3- and assembly tool - T10531/4- from the assembly tool - T10531/2- .
  • Page 61 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Fit the assembly tool - T10531/1- and firmly secure with the hand using knurled screws, as shown in the figure.
  • Page 62 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Replace the screw for the V-ribbed belt pulley crankshaft with counterholder - T10355- . – Screw in the screws -arrows- on the cover of the timing belt.

  • Page 63: Cylinder Block - Gearbox End

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Cylinder block - gearbox end ⇒ “2.1 Sealing flange and flywheel - Summary of components”, page 55 ⇒ “2.2 Removing and installing the two-mass flywheel”, page 56 ⇒...

  • Page 64: Removing And Installing The Two-Mass Flywheel

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ❑ 60 Nm + torque a further 90° ( / 4 turn) Installing intermediate plate – Insert intermediate plate on sealing flange and push onto the dowel sleeves -arrows-.

  • Page 65: Removing And Installing The Sealing Flange On The Gearbox Side

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Position the flywheel lock - MP1-504- on the starter ring gear of the flywheel and turn crankshaft until the lock rests against the sleeve - T30010 - .
  • Page 66 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ♦ Guide bushing - T20097- ♦ Protective goggles ♦ Protective gloves Removing • Gearbox removed – Remove the two-mass flywheel ⇒ page 56 –...
  • Page 67 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Apply silicone sealant ⇒ ETKA - Electronic Catalogue of Orig‐ inal Parts -arrow-, as shown in the figure, to the clean sealing surface of the sealing flange on the gearbox side.

  • Page 68: Crankshaft

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Crankshaft ⇒ “3.1 Crankshaft - Summary of components”, page 60 ⇒ “3.2 Assign crankshaft bearing shells to the cylinder block”, page 63 ⇒...
  • Page 69 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Cylinder block ❑ if the cylinder block is re‐ placed, the bearing shells in the cylinder block will need to be re- assigned ⇒...
  • Page 70 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 8 - Rotor ❑ For engine speed sender - G28- . ❑ Replace sensor rotor each time the bolts are slackened ❑...

  • Page 71: Assign Crankshaft Bearing Shells To The Cylinder Block

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Assign crankshaft bearing shells to the cylinder block The bearing shells are allocated to the cylinder block with the right thickness at the works. Coloured points on the bearing shell are used to mark the bearing shell thickness.

  • Page 72: Pulling Out And Driving In The Needle Bearing For Crankshaft

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 The indication on the crankshaft applies for the lower bearing shell (bearing shell for bearing cover). – Note down the letters and look for the colour indication to be installed using the table.

  • Page 73: Measuring Axial Play Of Crankshaft

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Pull out the needle bearing -1- with internal extractor, e.g. KUKKO 21/2 and KUKKO 22/1 from the crankshaft -2-. – Attach the internal extractor after the needle rim -arrow-.
  • Page 74 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Work procedure – Screw on the dial gauge with universal dial gauge bracket - MP3-447(VW 387)- to the cylinder block and set against the wall of the crankshaft with a bias of approx.

  • Page 75: Balancing Shafts

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Balancing shafts ⇒ “4.1 Balancing shafts - Summary of components”, page 67 ⇒ “4.2 removing and installing balancing shaft for inlet camshaft”, page 68 ⇒...

  • Page 76: Removing And Installing Balancing Shaft For Inlet Camshaft

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Inlet camshaft of the pipe for balancing shaft • The bores -arrows- must face the chain side removing and installing balancing shaft...
  • Page 77 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove screw -2- for balancing shaft for inlet camshaft and remove the balancing shaft. Install – Wet bearing of the balancing shaft -arrows- with engine oil.

  • Page 78: Replace Sealing Ring For Balancing Shaft For Inlet Camshaft

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Mark the toothed flanks of two adjacent teeth of the intermedi‐ ate shaft wheel with colour -arrow-. – Slide in the intermediate shaft wheel, the mark on the balanc‐...

  • Page 79: Removing And Installing Balancing Shaft For Exhaust Camshaft

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Press the screwdriver -1- firmly onto the surface -2- of the sealing ring -arrow B-. – Lever out seal -arrow A-.
  • Page 80 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove screw -1- for balancing shaft for inlet camshaft and remove the balancing shaft. Install • Tightening torques ⇒ page 67 –...
  • Page 81 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Before tightening the screw -1- check whether the balancing shaft rests plane against the crankshaft housing. Note If the balancing shaft does not rest plane, the pipe for the balanc‐...

  • Page 82: Pistons And Connecting Rods

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Pistons and connecting rods ⇒ “5.1 Piston and connecting rod - Summary of components”, page 74 ⇒ “5.2 Removing and installing the piston”, page 75 ⇒...

  • Page 83: Removing And Installing The Piston

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ❑ Moisten with oil before installing 8 - Piston ❑ Mark installation position and cylinder number. ❑ arrow on the piston crown faces towards the belt pulley side ❑...

  • Page 84: Inspect Piston, Piston Rings And Cylinder Bore

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove cylinder head ⇒ page 111 – Remove sump top part ⇒ page 162 – Mark installation position and assignment of the piston to the cylinder.
  • Page 85 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Checking piston ring gap Special tools and workshop equipment required ♦ Feeler gauges – Push ring squarely from above down into cylinder bore to ap‐...

  • Page 86: Separating New Connecting Rod

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Checking cylinder bores Special tools and workshop equipment required ♦ Internal precision measuring instrument 50...100 mm – Measure at three points crosswise in a transverse direction -A- and lengthwise -B-.

  • Page 87: Removing And Installing Oil Injection Nozzles

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Using a plastic hammer, carefully knock against connecting rod bearing cap in -direction of arrow- until it is loose. Removing and installing oil injection...
  • Page 88 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Pressure relief valve Oil injection nozzle • Fitting position: Align guide edge of the oil spray nozzle to the cylinder block surface.

  • Page 89: Cylinder Head, Valve Gear

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 15 – Cylinder head, valve gear Covers for timing chains ⇒ “1.1 Covers for timing chains - Summary of components”, page ⇒...

  • Page 90: Removing And Installing N205 / N318 The Camshaft Adjustment Valves

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 13 - Sealing ring ❑ for crankshaft V-ribbed belt pulley ❑ replace after removal ⇒ page 89 14 - Plug ❑ Replace after disassembly 15 - Screw ❑...
  • Page 91 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove residual pressure from the cooling system by briefly opening the cap -arrow- of the coolant expansion tank. – Remove engine cover ⇒...
  • Page 92 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove screws in sequence -6 to 1- and remove top cover for timing chain. – Remove screws -3, 5- as required.

  • Page 93: Removing And Installing Bottom Cover For Timing Chain

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Tightening sequence for top cover for timing chain – Tighten screws -1 to 6- in the order shown: – Tighten screws to 9 Nm.
  • Page 94 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Cover with 8 screws – Unscrew screws in sequence -8…1-. Cover with 15 screws – Unscrew screws in sequence -15…1-. For all versions –...
  • Page 95 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Check whether both fitted pins -arrows- are present for cen‐ tering the bottom cover for timing chain. – Cut off nozzle on tube at front marking (∅ of nozzle approx. 3 mm).
  • Page 96 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Cover with 15 screws ♦ Thickness of sealant bead: 2 … 3 mm Note The bottom cover for the timing chain must be installed within ♦...

  • Page 97: Replacing Gasket Ring For Crankshaft -On The Belt Pulley Side

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Replacing gasket ring for crankshaft -on the belt pulley side- Special tools and workshop equipment required ♦ Thrust piece - T10354- ♦...

  • Page 98: Chain Drive

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Chain drive ⇒ “2.1 Camshaft timing shaft - Summary of components”, page 90 ⇒ “2.2 Removing and installing the camshaft timing shaft”, page 91 ⇒...

  • Page 99: Removing And Installing The Camshaft Timing Shaft

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 9 - Camshaft housing 10 - Camshaft timing shaft ❑ mark direction of rotation in colour before removing ❑ Removing and installing ⇒...
  • Page 100 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Use the assembly device - T10352/2- to remove the left and right control valve in -direction of arrow-. – Screw out screws -arrows- and screws arrows and remove engine cap.
  • Page 101 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove bolts -arrows-. – Screw in assembly lever - T40243- -arrows-. – Press compress circlip -1- of the chain tensioner together, and hold in place.
  • Page 102 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Screw camshaft clamp - T40271/1- to cylinder head. A second mechanic is needed for the following work step. – Turn exhaust camshaft with assembly tool - T40266- in -direction of arrow A-.
  • Page 103 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove camshaft timing shaft from the camshaft sprockets and hook onto the camshaft sprockets -arrows-. – Remove chain tensioner for balancing shaft timing chain -1-.
  • Page 104 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Check the TDC position of the crankshaft; the flattened part of the crankshaft -arrow- must be in horizontal position. – Attach one mark to the cylinder block -1- with waterproof felt- tip pen.
  • Page 105 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Install sliding rail -1- and tighten screws -arrows-. – Attach the camshaft timing shaft with the marks -arrows- to the camshaft journal.
  • Page 106 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – I. Screw in assembly tool - T10531/2- into crankshaft. Tighten screw until hand-tight. – II. Fit assembly tool - T10531/3- with assembly tool - T10531/4- and screw in until hand tight.
  • Page 107 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Place the camshaft timing shaft onto the inlet camshaft, outlet camshaft and crankshaft. Attach the coloured chain links -arrows - to the marks on the chain sprockets.
  • Page 108 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – I. Turn exhaust camshaft with assembly tool - T40266- in -direction of arrow A- and push camshaft clamp - T40271/1- out of the serration of the chain sprocket in -direction of arrow B- .

  • Page 109: Balancing Shaft Timing Chain- Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Check the setting; the coloured chain links -arrows- must be located at the markings of the chain sprockets. – Screw in and tighten the screws -arrows-.
  • Page 110 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Guide bolt ❑ 20 Nm 2 - Tensioning rail ❑ for timing chain 3 - Balancing shaft ❑ Outlet side ❑...

  • Page 111: Removing And Installing The Balancing Shaft Timing Chain

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 18 - Balancing shaft timing chain ❑ removing ⇒ page 103 Bearing bolts - installation position – Replace O-Ring -1- after disassembly and oil.
  • Page 112 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove bolts -arrows-. – Remove chain tensioner for balancing shaft timing chain -1-. – Remove guide rail - 3 -.

  • Page 113: Check Timing Chain Length

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Install the guide rail for timing chain and tighten the screws -3-. – Install chain tensioner for balancing shaft timing chain -1-.

  • Page 114: Checking Valve Timing

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Turn the belt pulley in the running direction of the engine until the piston of the chain tensioner in the -direction of the arrow- extends to the maximum extent .
  • Page 115 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Screw in the adapter for dial gauge - T10170- or -T10170A- into the plug connector thread up to the stop.

  • Page 116: Cylinder Head

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Cylinder head ⇒ “3.1 Cylinder head - summary of components”, page 108 ⇒ “3.2 Removing and installing cylinder head”, page 111 ⇒...
  • Page 117 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Fit pin 2 - Cylinder head gasket ❑ Replace after disas‐ sembly ❑ Fitting position: The part number faces the cylin‐...
  • Page 118 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 18 - Engine suspension eye 19 - Screw ❑ Replace after disassembly ❑ 8 Nm + torque a further 90° (...

  • Page 119: Removing And Installing Cylinder Head

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing and installing cylinder head Special tools and workshop equipment required ♦ Socket insert - T10070- ♦ Screw plug set for engine , e.g. -VAS 6122-...
  • Page 120 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Loosen hose clamp -2-. – Expose coolant hose -3-. – Unscrew screws -arrows-. – Remove plug -1- from the charge pressure sender - G31- and remove the right air guide.
  • Page 121 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Undo screw -1- and nut -3- and remove holder -2- for intake manifold. – Disconnect existing electrical plug connections: for throttle valve control unit - J338- for intake air temperature sender - G42- with manifold pres‐...
  • Page 122 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove the plug connection -3- for knock sensor 1 - G61- from the mounting bracket and disconnect. – Disconnect the connectors -2 and 4-.
  • Page 123 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew the nuts -arrows-. – Remove the turbocharger from the cylinder head and strap up towards the rear. 3. Cylinder head...
  • Page 124 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove bolts -arrows-. – Unscrew cylinder head bolt with Polydrive socket - T10070- in the order -1...10-. Note Check whether all lines and cables have been loosened! ♦...
  • Page 125 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Note Replace screws which are tightened with the torquing angle ♦ after disassembly. Replace gasket rings, seals and self-locking nuts after disas‐...

  • Page 126: Checking Compression

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Rotate the V-ribbed belt pulley with counterholder - T10355- into the “TDC” position. • The notch on the V-ribbed belt pulley for crankshaft and the...

  • Page 127: Testinf The Combustion Chamber For Tightness

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 If the specified values are not reached, test the combustion cham‐ ber for tightness ⇒ page 119 Installation is carried out in the reverse order. However, pay at‐...

  • Page 128: Valve Gear

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Valve gear ⇒ “4.1 Valve gear - Summary of components”, page 120 ⇒ “4.2 Oil trap and vacuum pump - Summary of components”, page 123 ⇒...
  • Page 129 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Exhaust valve ❑ do not rework, only grinding in is permissi‐ ❑ valve dimensions ⇒ page 156 ❑ inspecting valve guides ⇒...
  • Page 130 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ❑ Removing and installing as of 07.2013 ⇒ page 135 ❑ Slack: max. 0.04 mm 16 - Fit pin 17 - Fit pin 18 - Inlet valve ❑...

  • Page 131: Oil Trap And Vacuum Pump - Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Oil trap and vacuum pump - Summary of components 1 - Cylinder head 2 - O-ring ❑ Replace after disas‐ sembly ❑...

  • Page 132: Removing And Installing Camshafts Up To 07.2013

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 19 - Screw ❑ 9 Nm 20 - Screw ❑ 9 Nm 21 - Support ❑ For solenoid valve 1 for activated charcoal filter - N80- removing and installing camshafts up to 07.2013...
  • Page 133 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect electrical plug connections: for turbocharger divert air valve - N249- for hall sender 3 - G300- for fuel pressure regulating valve - N276- –...
  • Page 134 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Use the assembly device - T10352/2- to remove the left and right control valve in -direction of arrow-. – Screw out screws -arrows- and screws arrows and remove engine cap.
  • Page 135 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove screw plug -1-. – Remove bolts -arrows-. – Turn in assembly lever - T40243- -arrows-. – Press compress circlip -1- of the chain tensioner together, and hold in place.
  • Page 136 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Affix camshaft clamp - T40271/2- to cylinder head and move into the serration of the chain sprocket in -direction of arrow 2-; where necessary, rotate the inlet cam‐...
  • Page 137 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Turn inlet camshaft with assembly tool - T40266- in -direction of arrow 1- and move camshaft clamp - T40271/2- out of the teething of the chain sprocket in -direction of arrow 2- and release the camshaft.
  • Page 138 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Loosen and remove screws for cylinder head cover in the se‐ quence -1 … 6-. – Remove cylinder head cover.
  • Page 139 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Engage inlet camshaft -A- in the cylinder head. Turn the cam on cylinder 4 -arrows- upwards. – Insert the exhaust camshaft into the cylinder head cover, as shown in the figure.
  • Page 140 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Apply silicone sealant to the clean sealing surface of the oil pan, as shown arrows -arrows-. ♦ Thickness of sealant bead: 2...3 mm.
  • Page 141 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Turn the inlet camshaft in -direction of arrow 1- until the mark -3- coincides with the camshaft clamp - T40271/2- .
  • Page 142 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Turn exhaust camshaft with assembly tool - T40266- in -direction of arrow 1- and move camshaft clamp - T40271/1- out of the teething of the chain sprocket in -direction of arrow 2- and release the camshaft.

  • Page 143: Removing And Installing Camshafts As Of 07.2013

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Slide in the bearing cap and tighten the screws -arrows- until hand-tight. – Remove extractor - T40267- . – Tighten the screws -arrows- for the bearing cap ⇒...
  • Page 144 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing Note The sealing surfaces of the lower cylinder head cover and the ♦ top cylinder head must not be reworked.
  • Page 145 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove the positioning elements for the camshaft adjustment -arrows-. – Remove high pressure pump ⇒ page 316 – Remove vacuum pump ⇒ Suspension; Rep. gr. 47 .
  • Page 146 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Release screws -arrows-. – Turn in assembly lever - T40243- -arrows-. – Press compress circlip -1- of the chain tensioner together, and hold in place.
  • Page 147 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Screw camshaft clamp - T40271/1- to cylinder head. A second mechanic is needed for the following work step. – Turn exhaust camshaft with assembly tool - T40266- in -direction of arrow A-.
  • Page 148 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Fit on assembly tool - T10531/3- . At the TDC position, the recess -1- is on top. – Screw on assembly tool - T10531/4- and rotate it from the TCD position in an anti-clockwise direction using wrench SW 32.
  • Page 149 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Loosen and remove screws for cylinder head cover in the se‐ quence -1 … 6-. – Remove cylinder head cover.
  • Page 150 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Turn the exhaust camshaft until the markings -A and B- face each other. – Apply silicone sealant to the clean sealing surface of the oil pan, as shown arrows -arrows-.
  • Page 151 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Turn the inlet camshaft with assembly tool - T40266- in direc‐ tion of arrow -A- so that the marks -1- and -2- are opposite each other.
  • Page 152 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Place the camshaft timing shaft onto the inlet camshaft, outlet camshaft and crankshaft. Attach the coloured chain links -arrows - to the marks on the chain sprockets.
  • Page 153 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 A second mechanic is needed for the following work step. I - Lightly turn exhaust camshaft with assembly tool - T40266- in direction of arrow -A- and push camshaft clamp - T40271/1- out of the serration of the chain sprocket -B- .
  • Page 154 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove extractor - T40267- . – Tighten screws for bearing cap -arrows-. – Install chain tensioner -2-. Tighten screw -1- and remove rig pin - T40011- .

  • Page 155: Install Ball For Camshaft Slide

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew the assembly tool - T10531/4- and remove assembly tool - T10531/3- . – Install below cover for timing chain ⇒...

  • Page 156: Replacing Valve Stem Seals

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Install WARNING Risk of eye damage by jumping out the balls. Wear safety goggles! – Insert spring -1- into the camshaft.
  • Page 157 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – If necessary, align the guide plate for FSI engine - VAS 5161/19C- -arrow- so that the guide plate is in contact with the cylinder head and the guide pin -1- is free.
  • Page 158 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Screw in detent part - VAS 5161/6- with interlocking fork - VAS 5161/5- into the outer threaded bore on the guide plate for the FSI engine - VAS 5161/19C- .
  • Page 159 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Install the valve stem seal WARNING Risk of damage to the valve stem seals during installation. ♦ Fit the plastic bushing -A-, which is attached to the new valve stem seals -B-, onto the valve stem.
  • Page 160 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Note If the valve collets were removed from the assembly cartridge, ♦ first of all they must be inserted into the insertion device - VAS 5161/18- .
  • Page 161 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – If necessary, align the guide plate for FSI engine - VAS 5161/19C- -arrow- so that the guide plate is in contact with the cylinder head and the guide pin -1- is free.
  • Page 162 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Pull off valve stem seals with extractor - MP1-230 (3364)- . Install the valve stem seal WARNING Risk of damage to the valve stem seals during installation.

  • Page 163: Checking Valve Guides

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Outlet side Note If the valve collets were removed from the assembly cartridge, ♦ first of all they must be inserted into the insertion device - VAS 5161/18- .

  • Page 164: Valve Dimensions

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Valve dimensions Testing valves – Check valves on the shank and seat surface for scoring. – If scoring is clearly visible, change valve.

  • Page 165: Lubrication

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 17 – Lubrication Sump, oil pump ⇒ “1.1 Assembly overview - sump/oil pump”, page 157 ⇒ “1.2 Removing and installing oil level and oil temperature send‐...
  • Page 166 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Nut ❑ 9 Nm 2 - Oil level and oil temperature sender - G266- ❑ Removing and installing ⇒ page 159 3 - Gasket ❑...

  • Page 167: Removing And Installing Oil Level And Oil Temperature Sender G266

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 20 - Screw ❑ replace after removal ❑ Tightening torque and tightening order ⇒ page 165 21 - O-ring ❑ not fitted 22 - Screw ❑...

  • Page 168: Removing And Installing Oil Sump Bottom Part

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing and installing oil sump bot‐ tom part Removing • Engine oil is drained ⇒ Maintenance ; Booklet Octavia III – Remove oil level and oil temperature sender - G266- ⇒...
  • Page 169 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove the spring on the chain tensioner with the assembly device - T10118- in -direction of arrow- and secure with the extractor - T40265- .

  • Page 170: Removing And Installing Oil Sump Top Part

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove the spring on the chain tensioner with the assembly device - T10118- in -direction of arrow- and secure with the extractor - T40265- .
  • Page 171 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew screws -arrows-. – Using a sharp flat spatula, cut through the bottom cover for timing chain at the contact point with the upper part of the oil sump.
  • Page 172 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Release screws -1...14- and remove the upper part of the oil sump. If necessary, undo the oil pan by applying slight blows with a rubber-headed hammer.
  • Page 173 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Cut off nozzle on tube at front marking (∅ of nozzle approx. 2 mm). WARNING Risk of blockage of the lubrication system through excess seal‐...
  • Page 174 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Screw in new screws -arrow- and tighten in two stages: – 1. Tighten screws to 8 Nm. – 2. 45° (torque a further 45° ( / 8 turn).

  • Page 175: Bracket For Auxiliary Units With Oil Filter And Engine Oil Cooler

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 bracket for auxiliary units with oil filter and engine oil cooler ⇒ “2.1 Bracket for auxiliary units with oil filter and engine oil cooler - Summary of components”, page 167...

  • Page 176: Removing And Installing Engine Oil Cooler

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ❑ Moisten with coolant 13 - Connecting studs 14 - Screw ❑ Replace after disassembly ❑ 8 Nm + torque a further 45° (...

  • Page 177: Removing And Installing The Mechanical Switch Valve

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Install the engine oil cooler -3- with a new seal -2-. – Install the bracket for auxiliary units ⇒ page 47 –...

  • Page 178: Crankcase Ventilation

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Crankcase ventilation ⇒ “3.1 Crankcase ventilation - Summary of components”, page 170 ⇒ “3.2 Removing and installing oil separator”, page 171...

  • Page 179: Removing And Installing Oil Separator

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Oil trap - tightening sequence – Tighten the bolts in the sequence -1…7- to 9 Nm. Removing and installing oil separator Removing –...

  • Page 180: Oil Pressure Switch

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Oil pressure switch ⇒ “4.1 Oil pressure switch- Summary of components”, page 172 ⇒ “4.2 Removing and installing control valve for piston cooling nozzles N522 ”, page 173...

  • Page 181: Removing And Installing Control Valve For Piston Cooling Nozzles N522

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 8 - Oil pressure switch - F1- ❑ blue ❑ check ⇒ Vehicle diagnostic tester ❑ Removing and installing ⇒ page 174 ❑...

  • Page 182: Removing And Installing Oil Pressure Switch F1

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing and installing oil pressure switch - F1- Removing Note Place cloths under bracket for auxiliary units to catch escaping coolant.

  • Page 183: Removing And Installing Oil Pressure Switch, Stage 3 F447

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing and installing oil pressure switch, stage 3 - F447- Special tools and workshop equipment required ♦ Hinged wrench - T40175- Removing –...

  • Page 184: Removing And Installing Valve For Oil Pressure Control N428

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unplug connector -1- from the oil pressure switch, stage 3 - F447- . – Release screws-arrows- and remove toothed belt protector.
  • Page 185 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Test conditions • Oil level o.k. • Engine oil temperature at least 80°C (radiator fan must have run once). Note The oil pump is regulated and has 2 pressure levels. Pressure ♦...

  • Page 186: Check Oil Pressure For Piston Cooling Nozzles

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove connector -1- from the valve for oil pressure control - N428- and secure the line so that it does not fall into the belt drive.

  • Page 187: Cooling

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 19 – Cooling Cooling system ⇒ “1.1 Connection diagram for coolant hoses for vehicles with manual gearbox”, page 179 ⇒ “1.2 Connection diagram for coolant hoses for vehicles with automatic transmission”, page 181...
  • Page 188 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Coolant radiator ❑ fill with fresh coolant af‐ ter replacing 2 - Coolant temperature send‐ er at radiator outlet - G83- 3 - Positioning element for en‐...

  • Page 189: Connection Diagram For Coolant Hoses For Vehicles With Automatic Transmission

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Connection diagram for coolant hoses for vehicles with automatic trans‐ mission Note Blue = large coolant circuit. ♦ Red = small coolant circuit.

  • Page 190: Draining And Filling Coolant

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 16 - Coolant temperature sender - G62- 17 - Coolant shut-off valve - N82- 18 - Choke 19 - Coolant pump...
  • Page 191 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Raise holding clamp -3-, remove bottom right coolant hose from radiator, allow coolant to drain. Note Ignore positions -1, 2-.
  • Page 192 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Open the valve -B-, while doing so turn the lever in the direction of flow. • A vacuum is generated in the cooling system by the vacuum pump;...

  • Page 193: Checking Cooling System For Leaks

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Fill up coolant up to “Max” marking. Note Hose connections as well as charge air pipes and -hoses must be free of oil and grease before being installed.
  • Page 194 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Test procedure WARNING Hot steam may escape when the coolant expansion reservoir is opened. Wear safety goggles and safety clothing, in order to avoid eye injuries and scalding.
  • Page 195 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Work procedure – Open cap -arrow- for coolant expansion tank. • Engine at operating temperature. WARNING Danger of scalding due to hot steam and hot coolant.

  • Page 196: Coolant Pump And Positioning Element For Engine Temperature Control

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Coolant pump and positioning ele‐ ment for engine temperature control ⇒ “2.1 Coolant pump and positioning element for engine temper‐ ature control - Summary of components”, page 188 ⇒...

  • Page 197: Coolant Pump And Positioning Element For Engine Temper

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Connecting studs 2 - O-ring ❑ Replace after disas‐ sembly ❑ Moisten with coolant 3 - Fit pin 4 - Screw ❑...

  • Page 198: Coolant Recirculation Pump- Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Positioning element for engine temperature control - N493- - tightening sequence – Tighten screws in the sequence -1 … 5-. Coolant pump- tightening sequence –...

  • Page 199: Coolant Valve For Gearbox N488

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Coolant hose 2 - Coolant shut-off valve - N82- ❑ Removing and installing ⇒ page 198 3 - Coolant recirculation pump - V51- ❑...
  • Page 200 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Screw ❑ 9 Nm 2 - Coolant hose 3 - Screw ❑ 9 Nm 4 - Coolant hose 5 - Coolant valve for gearbox - N488- ❑...

  • Page 201: Coolant Temperature Sender - Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Coolant temperature sender - Summary of components 1 - Retaining clip ❑ Check for secure seat‐ 2 - O-ring ❑ Replace after disas‐...
  • Page 202 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Expose the electrical wiring harnesses -1 and 2- on the air guide pipe. – Loosen hose clamp -3-. – Remove screws -arrows- and remove air guide pipe down‐...

  • Page 203: Removing And Installing Coolant Pump

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect the connectors -2, 3 and 4-, unscrew the securing bolts -1- and put the bracket to one side. – Unplug connector -1- from the oil pressure switch, stage 3 - F447- -2-.

  • Page 204: Removing And Installing Coolant Recirculation Pump V51

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew screws -1…4- and remove coolant pump from the positioning element for engine temperature control - N493- . Install Installation is carried out in the reverse order. However, pay at‐...
  • Page 205 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing Note When installing, re-attach all of the heat protection sleeves in the same position. WARNING Danger of scalding due to hot steam and hot coolant.

  • Page 206: Removing And Installing Coolant Shut-Off Valve N82

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Open heat protection sleeve -3-. – Unplug connector -1-. – At the coolant hoses pump - V51- , disconnect coolant hoses with hose clamps -3094- .

  • Page 207: Removing And Installing Coolant Valve For Gearbox N488

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unplug connector -2-. – Disconnect the coolant hoses from the coolant shut-off valve - N82- with hose clamps -3094- .

  • Page 208: Removing And Installing Positioning Element For Engine Temperature Control N493

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Loosen hose clamp -arrow- and remove air guide hose -1- from the charge air cooler. – Unplug connector -1-. – Unclamp the coolant hoses from the coolant valve for cylinder head - N488- with hose clamps -3094- .
  • Page 209 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Raise holding clamps -1- and remove the coolant hoses. Note Do not pay attention to the position -2-. – Remove connector -1- from the positioning element for engine temperature control - N493- .

  • Page 210: Removing And Installing Coolant Temperature Sender G62

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Tighten the screws of the positioning element for engine tem‐ perature control - N493- ⇒ page 190 – Install coolant pump ⇒...

  • Page 211: Removing And Installing Coolant Temperature Sender At Radiator Outlet G83

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unplug connector -1-. Note Place a cloth below to absorb leaking coolant. ♦ To prevent losing too much coolant, insert the new coolant ♦...
  • Page 212 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unplug connector -1-. – Remove the holding clamp -2- and coolant temperature send‐ er at radiator outlet - G83- -3-.

  • Page 213: Coolant Pipes

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Coolant pipes ⇒ “3.1 Coolant pipe - Summary of components”, page 205 ⇒ “3.2 Removing and installing the front coolant pipe”, page 205 ⇒...
  • Page 214 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing – Release screws -1, 3-. – Unlock latch -arrow- and remove cover -2-. – Expose coolant hose -2-. – Unlock catches -arrows- and remove the air guide pipe top -1-.

  • Page 215: Removing And Installing Top Coolant Pipe

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unclip and remove the coolant hoses -1, 2- with hose clamps up to 25 mm - 3094- . – Loosen hose clamps arrows and remove coolant hoses.
  • Page 216 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unclip and remove the coolant hoses -arrows- with hose clamps up to 25 mm - 3094- . – Loosen hose clamps arrows and remove coolant hoses.

  • Page 217: Radiator And Radiator Fan

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Radiator and radiator fan ⇒ “4.1 Cooler for coolant- Summary of components”, page 209 ⇒ “4.2 Fan shroud with a radiator fan - Summary of components”, page 211 ⇒...
  • Page 218 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 11 - Condenser ❑ removing and installing ⇒ Air conditioning; Rep. gr. 87 12 - Rubber bush ❑ for charge air cooler 13 - O-ring ❑...

  • Page 219: Fan Shroud With A Radiator Fan - Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Fan shroud with a radiator fan - Summary of components 1 - 5 Nm 2 - Fan shroud ❑ Removing and installing ⇒...

  • Page 220: Fan Shroud With Two Radiator Fans - Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect the plug connection. – Release screws -arrows- and remove radiator fan - V7- . Install Installation is performed in a similar way in the reverse order. Pay attention to the following points: –...

  • Page 221: Installing And Removing Radiator Fans V7 And V177

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Installing and removing radiator fans - V7- and -V177- Removing Note All cable straps should be fitted on again in the same place when installing.
  • Page 222 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Release screw left and right -arrow-. – Unclip and remove the air guide pipe bottom -1-. – Raise holding clamp -arrow- and remove top right coolant hose from radiator.

  • Page 223: Removing And Installing Fan Shroud

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unlock the left and right catches from the cooler -1- -arrow A- and raise the condenser. – Press the radiator downwards until the radiator bearing de‐...
  • Page 224 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove connector -1- for radiator fan. To do so, slide the fuse in -direction of arrow A- and push the catch downwards.

  • Page 225: Fuel Supply System

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 20 – Fuel supply system Fuel tank ⇒ “1.1 Fuel containers for vehicles with front-wheel drive - Sum‐ mary of components”, page 217 ⇒...
  • Page 226 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Fuel line ❑ Vehicles with auxiliary heating, the auxiliary heating from the dosing pump ❑ do not kink ❑ disconnect and connect ⇒...
  • Page 227 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ❑ pushed into the fuel tank ❑ do not kink ❑ disconnect and connect ⇒ page 250 12 - Fuel tank ❑...

  • Page 228: Fuel Containers For Vehicles With All-Wheel Drive - Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Fuel containers for vehicles with all-wheel drive - Summary of components 1 - Screw ❑ Replace after disas‐ sembly ❑ 20 Nm + torque a further 90°...

  • Page 229: Extract Fuel From The Fuel Tank

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ❑ do not kink ❑ disconnect and connect ⇒ page 250 11 - Vent line ❑ to the activated charcoal filter system ❑...

  • Page 230: Removing And Installing Fuel Tank For Vehicles With Front-Wheel Drive

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Removing rear seat bench ⇒ Body Work; Rep. gr. 72 . – Unclip the cover -1- using the disassembly wedge - 3409- .
  • Page 231 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing Note Safety precautions when working on the fuel supply system ♦ ⇒ page 2 Rules of cleanliness when working on the fuel supply system ♦...
  • Page 232 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew the cap -1- for the fuel filler neck. Note Close the opening of the fuel filler neck with a clean cloth so that no dirt can penetrate.
  • Page 233 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect vent line -3- and fuel line -2- ⇒ page 250 Note For vehicles with auxiliary heating, the fuel line -1- for the dosing pump - V54- must also be disconnected ⇒...

  • Page 234: Removing And Installing Fuel Tank For Vehicles With Four-Wheel Drive

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – As shown in the illustration, place the engine and gearbox jack - V.A.G 1383 A- under the vehicle for support purposes and support the fuel tank.
  • Page 235 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unclip cover -1- for the right closing flange using the disas‐ sembly wedge - 3409- from the uptake -arrows-. – Disconnect plug connection -2- at the closing flange.
  • Page 236 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew the cap -1- for the fuel filler neck. Note Close the opening of the fuel filler neck with a clean cloth so that no dirt can penetrate.
  • Page 237 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect the plug connection -1- for the Haldex coupling. – Remove underfloor trim panel ⇒ Body Work; Rep. gr. 66 .

  • Page 238: Fuel Delivery Unit/Fuel Gauge Sender For Vehicles With Front- Wheel Drive - Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove the securing bolts -1...5-. Note To provide a clearer illustration, the fuel tank is shown without the engine and gearbox jack - V.A.G 1383 A- .
  • Page 239 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Fuel delivery unit ❑ with fuel system pres‐ surisation pump -G6- ❑ with integrated fuel filter, the fuel filter cannot be replaced individually ❑...

  • Page 240: Fuel Delivery Unit/Fuel Gauge Sender For Vehicles With Four- Wheel Drive - Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Fuel delivery unit/fuel gauge sender for vehicles with four-wheel drive - Summary of components 1 - Fuel gauge sender - G- ❑...

  • Page 241: Removing And Installing Fuel Delivery Unit And Fuel Gauge Sender - G- On Ve- Hicles With Front-Wheel Drive

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ❑ 110 Nm 11 - Lock ring ❑ loosen and/or tighten using wrench - T30101 (3087)- ❑ 110 Nm 12 - Closing flange ❑...
  • Page 242 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect plug connection -1- at fuel pump. Vehicles with auxiliary heating – Disconnect plug connection -2- from auxiliary heating dosing pump.
  • Page 243 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove sealing ring -1- from fuel tank opening. WARNING Beware of fuel flowing out of the fuel pump that is still full - accident hazard.

  • Page 244: Removing And Installing Fuel Delivery Unit And Fuel Gauge Sender - G- On Ve- Hicles With Four-Wheel Drive

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Insert lock ring and tighten using the wrench - T30101 (3087)- . – Connect fuel lines ⇒ page 250 Vehicles fitted with auxiliary heating –...
  • Page 245 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unclip cover -1- for the right closing flange using the disas‐ sembly wedge - 3409- from the uptake -arrows-. – Disconnect plug connections -1 and 2- at fuel pump.
  • Page 246 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Pull sealing flange -2- carefully out of the fuel tank opening. – Remove sealing ring -1- from fuel tank opening.
  • Page 247 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Pull the fuel lines out of the fuel tank opening. – Press the unlocking on the connecting piece and remove fuel feed lines -1 and 2- .

  • Page 248: Removing And Installing The Sender For Fuel Gauge Display G

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Insert lock ring and tighten using the wrench - T30101 (3087)- . – Connect fuel lines ⇒ page 250 Vehicles fitted with auxiliary heating –...

  • Page 249: Removing And Installing Fuel Gauge Sender 2 G169

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect plug connection -4- on the closing flange, thereby unlocking the plug lock. – Unhook the electric cable from the holder -arrow- and expose –...
  • Page 250 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect plug connections -1 and 2- at fuel pump. – Open lock ring with the wrench - T30101 (3087)- .

  • Page 251: Testing Fuel Pump

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unlock the plug fuse -arrows A- in the fuel tank opening, and press out the connector -1- from the holder -arrow B-.
  • Page 252 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ♦ Remote control , e.g. -V.A.G 1348/3A- with adapter cable , e.g. -V.A.G 1348/3-3 - ♦ Auxiliary measuring set - V.A.G 1594/C- ♦...
  • Page 253 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1.12.2 Testing holding pressure Note Safety precautions when working on the fuel supply system ♦ ⇒ page 2 Rules of cleanliness when working on the fuel supply system ♦...
  • Page 254 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1.12.3 Checking fuel delivery rate Note Safety precautions when working on the fuel supply system ♦ ⇒ page 2 Rules of cleanliness when working on the fuel supply system ♦...
  • Page 255 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Open shut-off taps -A and B-. • The levers are housed in the flow direction. – Removing rear seat bench ⇒ Body Work; Rep. gr. 72 .

  • Page 256: Removing And Installing Fuel Pump Control Unit J538

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Operate remote control - V.A.G 1348/3A - . While doing this, slowly close the shut-off tap -B- until the pressure gauge dis‐...

  • Page 257: Suction Spray Pump

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Push up pick-up coupling -2- -arrow A-. To do so, reach be‐ tween bottom plate and fuel tank with a finger.

  • Page 258: Separating Push-On Couplings

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Separating push-on couplings Special tools and workshop equipment required ♦ Lever - T10468- Note The quick couplings of fuel, vacuum and ventilation lines are ♦...
  • Page 259 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 The coupling point -1- in the engine compartment must be held. – Insert the lever - T10468- between the heat shield and the stop -arrow- of the fuel line -2- and hold it.
  • Page 260 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Push push-on coupling -1- in -direction of arrow A-. – Pull pull-release mechanism -2- in -direction of arrow B-. – Pull push-on coupling -1- off fuel line -3- in -direction of arrow B-.
  • Page 261 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Quick coupling with release buttons -arrows- on right and left. Opening – Press push-on coupling -1- in -direction of arrow- and hold pressed.

  • Page 262: Accelerator Pedal

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Accelerator pedal ⇒ “3.1 Accelerator pedal module - Summary of components”, page 254 ⇒ “3.2 Removing and installing accelerator module”, page 254...
  • Page 263 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Tilt the cover for underbody -1- towards the front in -direction of arrow-. – Disconnect electrical plug connections -2- on the accelerator pedal module, thereby pressing the release upwards.
  • Page 264 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Fit on connector 1K0 973 706 – Push the socket housing -B- down in -direction of arrow- until the housing can be heard to lock in place.

  • Page 265: Activated Charcoal Filter System

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Activated charcoal filter system ⇒ “4.1 Activated charcoal container system - Summary of com‐ ponents”, page 257 ⇒ “4.2 Removing and installing activated charcoal filter”, page 257 ⇒...

  • Page 266: Checking The Fuel Tank Venting

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect the vent lines -1- and -2- on the activated charcoal filter ⇒ page 250 – Loosen ventilation lines from fasteners on the holder -arrows-.
  • Page 267 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Connect the hand vacuum pump -V.A.S 6213- with adapter - VAS 6550/3-2 - to the vent line as shown. – Put the change-over ring -1- of the hand vacuum pump -V.A.S 6213- in position -A- for vacuum –...

  • Page 268: Turbocharging/Supercharging

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 21 – Turbocharging/supercharging Exhaust gas turbocharger ⇒ “1.1 Exhaust turbocharger - Summary of components”, page 260 ⇒ “1.2 Removing and installing exhaust gas turbocharger”, page 263 ⇒...
  • Page 269 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - O-ring ❑ Replace after disas‐ sembly ❑ wet with engine oil 2 - Screw ❑ 9 Nm 3 - Coolant feed line 4 - O-ring ❑...
  • Page 270 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Screw ❑ 9 Nm 2 - Oil return-flow line 3 - O-ring ❑ Replace after disas‐ sembly ❑ wet with engine oil 4 - Screw ❑...

  • Page 271: Removing And Installing Exhaust Gas Turbocharger

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ❑ 30 Nm 19 - Support ❑ for exhaust gas turbocharger 20 - Screw ❑ 30 Nm 21 - Screw ❑ 9 Nm Fitting position turbocharger divert air valve - N249- –...
  • Page 272 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove pre-exhaust pipe with catalytic converter ⇒ page 328 – Remove air filter housing ⇒ page 288 – Remove lambda probe - G39- ⇒...
  • Page 273 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove positioning elements for camshaft adjustment -arrows-. – Remove the nuts -1- and screws -arrows-. – Remove heat shield - 2 -.

  • Page 274: Removing And Installing, Adjusting Charge Pressure Regulator V465

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Screw out screws -1- and remove connection fitting. – Unscrew the screws -2 and 3- and remove the oil feed line and oil return line.
  • Page 275 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Release screws -arrows- and remove heat shield for right drive shaft. – Unscrew screw -arrow- and remove oil return line.

  • Page 276: Adjust Charge Pressure Regulator V465

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Screw on charge pressure regulator - V465- -3- with screws -arrows-. – Connect the connector -1- to the charge pressure regulator - V465- .
  • Page 277 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Secure the operating rod with locknut -2-. Note Do not pay attention to position -1 and 3-. Install Installation is carried out in the reverse order. However, pay at‐...

  • Page 278: Charge Air System With Exhaust Gas Turbocharger

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Charge air system with exhaust gas turbocharger ⇒ “2.1 Charge air cooling - Summary of components”, page 270 ⇒ “2.2 Removing and installing charge air cooler”, page 272 ⇒...
  • Page 279 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Air guide pipe 2 - Grommet 3 - Distance sleeve 4 - Screw ❑ 7 Nm 5 - Air guide hose ❑...

  • Page 280: Removing And Installing Charge Air Cooler

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Install air guide with screw clamps Note Hose connections as well as charge air pipes and -hoses must ♦ be free of oil and grease before being installed.

  • Page 281: Removing And Installing Charge Pressure Sender G31

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – With the aid of a second mechanic, release the clamps -1- left and right in -direction of arrow A-. Remove condenser -3- from support upwards -arrows B-.
  • Page 282 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Work procedure – Loosen hose clamps -1 and 2- and remove air guide pipe. – Connect adapter - V.A.G 1687/10- with -V.A.G 1687/14- to the exhaust gas turbocharger.
  • Page 283 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew pressure relief valve-2- completely, close valves -3- and -4-. Note The rotary knob must be slightly pulled to the top in order to rotate the pressure control valve -2-.

  • Page 284: Mixture Preparation - Injection

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 24 – Mixture preparation - injection Fitting location of the injection system ⇒ “1.1 Installation location overview - fuel injection system”, page Installation location overview - fuel in‐...
  • Page 285 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 for camshaft adjustment - N596- ❑ Positioning element B for camshaft adjustment - N597- ❑ Positioning element A for camshaft adjustment - N604- ❑...
  • Page 286 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 18 - Engine speed sender - G28- ❑ Installation location ⇒ page 283 ❑ Wet seal with oil ❑ Replace screws after disassembly ❑...
  • Page 287 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 29 - Charge pressure sender - G31- ❑ Installation location ⇒ page 284 ❑ Removing and installing ⇒ page 273 30 - Oil pressure control valve - N428- ❑...
  • Page 288 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Accelerator pedal position sender - G79- and accelerator pedal position sender 2 - G185- 2 - Plug for gas pedal module...
  • Page 289 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Fuel pump control unit - J538- -1- Ignition coils and positioning elements 1 - Ignition coil 1 with output stage - N70-...
  • Page 290 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Injection valves MPI 1 - Injector 2, cylinder 1 - N532- 2 - Injector 2, cylinder 2 - N533- 3 - Injector 2, cylinder 3 - N534-...
  • Page 291 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Potentiometer for intake manifold - G336- -1)- Connector 1 - Injection valves FSI 2 - for knock sensor 1 - G61-...
  • Page 292 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Valves for camshaft control 1 - Connector for Camshaft control valve 1 in the exhaust - N318- 2 - Camshaft control valve 1 in the exhaust - N318-...
  • Page 293 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Oil pressure switch 1 - Connector for oil pressure switch - F1- 2 - Oil pressure switch - F1- 3 - Connector for oil pressure switch for reduced oil pressure -...
  • Page 294 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Lambda probe after catalytic converter - G130- -1- Charge pressure regulator - V465- -1- Turbocharger divert air valve - N249- -1- Note the fitting position of the turbocharger divert air valve - N249- Rep.

  • Page 295: Air Filter

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Air filter ⇒ “2.1 Air filter - Summary of components”, page 287 ⇒ “2.2 Removing and installing air filter housing”, page 288...

  • Page 296: Removing And Installing Air Filter Housing

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing and installing air filter hous‐ Removing – Release screws -1 and 3-. – Unlock latch -arrow- and remove cover -2-.

  • Page 297: Intake Manifold And Fuel Distributor

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Intake manifold and fuel distributor ⇒ “3.1 Intake manifold - Summary of components”, page 289 ⇒ “3.2 Removing and installing intake manifold”, page 290 ⇒...

  • Page 298: Removing And Installing Intake Manifold

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 11 - O-ring ❑ replace after removal 12 - Screw ❑ 3 Nm 13 - Intake air temperature sender - G42- with manifold pressure sender - G71- 14 - Screw ❑...
  • Page 299 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove air filter housing ⇒ page 288 – Release screw left and right -arrow- – Unclip and remove the air guide pipe bottom -1-.
  • Page 300 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Expose coolant hose -3-. – Detach cable guide -1- and -2- on air guide pipe. – Loosen hose clamp -4-.
  • Page 301 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect connectors -1, 2- and -3- beneath the intake mani‐ fold. – Remove connector -1- from the intake manifold flap valve - N316- .

  • Page 302: Removing And Installing The Throttle Valve Control Unit J338

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew screw -arrow- and union nuts -1, 2-. – Remove high pressure line. – Unscrew screws -arrow- and nuts -A-.
  • Page 303 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Release screws -1 and 3-. – Unlock latch -arrow- and remove cover -2-. – Expose coolant hose -2-. – Unlock catches -arrows- and remove the air guide pipe top -1-.

  • Page 304: Clean Throttle Valve Control Unit J338

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Expose coolant hose -3-. – Disconnect plug -1- at charge pressure sender - G31- . – Unscrew screws -arrows-. – Undo the hose clamp -2- for air guide hose and remove the air guide hose from the throttle flap control unit - J338- .
  • Page 305 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Open throttle valve by hand and lock in open position using wood or a plastic wedge -arrow-. WARNING Acetone is highly inflammable.

  • Page 306: Injection Valves

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Injection valves Fuel distributor FSI- summary of components 1 - Screw ❑ 9 Nm 2 - Fuel distributor for injection valve FSI ❑...

  • Page 307: Fuel Distributor Mpi- Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Fuel distributor MPI- summary of components 1 - Clamp ❑ for fuel pressure sender for low-pressure - G410- 2 - O-ring ❑...

  • Page 308: Removing And Installing The Fsi Injection Valves

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Note Injectors must not be removed while the engine is cold. – Removing the intake manifold ⇒ page 290 – Remove connector -1- for fuel pressure sender - G247- and all the connectors on the injection valves.
  • Page 309 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Push sleeve -T10133/18- over the injection valve. – Carefully tap on sleeve several times to loosen the injection valve. Note Use a torque wrench to pull out the injector.
  • Page 310 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 4.4.1 Replace combustion chamber sealing ring (Teflon seal) Note The combustion chamber sealing ring (Teflon seal) must always be replaced before the injection valve is pre-installed.
  • Page 311 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Turn the assembly sleeve - T10133/6- in order to slide the combustion chamber sealing ring onto the assembly cone - T10133/5- up to the end.

  • Page 312: Removing And Installing The Mpi Injection Valves

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – The nose -1- and the bore -arrow- in the cylinder head must coincide. Note The injection valve must insert easily, if necessary wait until ♦...
  • Page 313 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unlock latches -arrows- and remove wiring -1- from mounting bracket. – Unscrew screws -1- of the top coolant pipe -arrow-.

  • Page 314: Clean Injection Valves Fsi

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Injection valve MPI- summary of components 1 - O-ring (when installing wet lightly with engine oil) - replace 2 - Injector...
  • Page 315 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Dip the FSI injection units with feeder plate for injection units - VAS 6418/1- into the cleanig fluid. – On the rotating head -4-, set a temperature of 50 °C.

  • Page 316: Senders And Sensors

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Senders and sensors ⇒ “5.1 Removing and installing fuel pressure sender G247 ”, page ⇒ “5.2 Check fuel pressure sender G247 ”, page 309 ⇒...

  • Page 317: Check Fuel Pressure Sender G247

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Release screw left and right -arrow- – Unclip and remove the air guide pipe bottom -1-. WARNING The fuel system is under pressure! Before opening the system, you must remove the pressure in the high-pressure system ⇒...
  • Page 318 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Work procedure: – Remove engine cover ⇒ page 10 WARNING The fuel system is under pressure! Before opening the system, you must remove the pressure in the high-pressure system ⇒...

  • Page 319: Removing And Installing Fuel Pressure Sender For Low-Pressure G410

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Switch on the pressure gauge - VAS 6394/1- - to do so, press button -A- once briefly. Note If the button -A- is pressed for 2 seconds, the illumination is switched on for 20 seconds.
  • Page 320 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove connector -6- from the Fuel pressure sender for low- pressure - G410- . – Remove bracket - 2 -.
  • Page 321 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Carefully slide in fuel pressure sender for low-pressure - G410- -1- into the fuel distributor as far as it can go.

  • Page 322: High Pressure Pump

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 High pressure pump ⇒ “6.1 High pressure pump - Summary of components”, page 314 ⇒ “6.2 Removing and installing the high pressure pump”, page 316 High pressure pump - Summary of com‐...
  • Page 323 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ⇒ page 316 5 - O-ring ❑ Renew if damaged 6 - Roller tappet ❑ under certain circumstances remain inserted into the vacuum pump after the removal of the high pressure...

  • Page 324: Removing And Installing The High Pressure Pump

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing and installing the high pres‐ sure pump Removing Note Installing and removing the high pressure pump only when the ♦...
  • Page 325 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove connector -2- from the fuel pressure regulating valve - N276- . – Remove the fuel lines -3, 4 and 5-.

  • Page 326: Lambda Probes

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Lambda probes ⇒ “7.1 Lambda probes- Summary of components”, page 318 ⇒ “7.2 Removing and installing Lambda probe G39 ”, page 319 ⇒...

  • Page 327: Removing And Installing Lambda Probe G39

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing and installing Lambda probe - G39- Special tools and workshop equipment required ♦ Lambda probe open ring spanner set - 3337- Removing –...
  • Page 328 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing – Remove connector -1- from the Lambda probe after catalytic converter - G130- . – Unscrew lambda probe after catalytic converter - G130- -1- out of the Lambda probe open ring spanner set - 3337- with a tool.

  • Page 329: Engine Control Unit

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Engine control unit ⇒ “8.1 Removing and installing engine control unit J623 (without protective housing)”, page 321 ⇒ “8.2 Removing and installing engine control unit J623 (with protective housing)”, page 322...

  • Page 330: Removing And Installing Engine Control Unit J623 (With Protective Housing)

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Insert the engine control unit with the lower edge towards the front -arrow A-. • The bridge of the engine control unit - J623- must engage in the recess -arrow B- top and bottom.
  • Page 331 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – In the shear bolt head -1-, using a miniature grinder -2-, make a slot for a screwdriver. Note The threads of the pull-off screws are equipped with safety ♦...

  • Page 332: Removing And Installing Engine Noise Speaker

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unlock catch in -direction of arrow A- and remove the engine control unit -arrow B-. – Unlock plug connections for engine control unit - J623- and pull off.
  • Page 333 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Disconnect the plug connections -arrows-. – Unscrew nut -2- and the control element of the engine noise speaker -3-. – Unscrew nuts -1- and the control element of the engine noise speaker -4-.

  • Page 334: Exhaust System

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 26 – Exhaust system Removing and installing parts of the exhaust system ⇒ “1.1 Front part of exhaust system - Summary of components”, page 326 ⇒...
  • Page 335 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Screw ❑ 20 Nm 2 - Uchwyt ❑ Replace after disas‐ sembly 3 - Screw Tightening torque and tighten‐...

  • Page 336: Removing And Installing Exhaust Pipe

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Installation position of front clamp – Install clamping sleeve in the position shown. • Angle -α- = approximately 20°. • bolted connection points to the right.
  • Page 337 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Removing Note All cable straps should be fitted on again in the same place when installing. – Take electrical plug connection -2- for Lambda probe in front of the catalytic converter - G39- out of the holder, disconnect and expose electric cables.
  • Page 338 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Undo screws (20 Nm) -arrows- and front tunnel bridge. For vehicles with four-wheel drive – Release screws -arrows- and remove heat shield for right drive shaft.
  • Page 339 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Press the engine/gearbox unit in the driving direction to the front a little and remove from the propshaft from the angle gearbox.

  • Page 340: Middle Or Rear Part Of The Exhaust System - Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Push screwdriver -2- into the recess -arrow- of the exhaust gas turbocharger and lever out the sealing ring -1-. – Replace gasket ring -1- after disassembly Install Installation is carried out in the reverse order.

  • Page 341: Middle Or Rear Part Of The Exhaust System - Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Open warm-type clamp ❑ align exhaust system free of stress before tightening ⇒ page 339 ❑ Tighten bolted connec‐...

  • Page 342: Middle Or Rear Part Of The Exhaust System - Summary Of Components

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Open warm-type clamp ❑ align exhaust system free of stress before tightening ⇒ page 339 ❑ Fitting position ⇒ page 328 ❑...

  • Page 343: Replacing Middle Or Rear Part Of The Exhaust System

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 1 - Open warm-type clamp ❑ align exhaust system free of stress before tightening ⇒ page 339 ❑ Fitting position ⇒ page 328 ❑...
  • Page 344 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Work procedure Vehicles with middle and rear part of the exhaust system as a building unit – Use body saw e.g. -V.A.G 1523/A- to separate exhaust pipe at right angles at the separation point -arrow-.

  • Page 345: Removing And Installing Middle And Rear Part Of The Exhaust System

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unscrew the screw -4- and remove the middle part of the ex‐ haust system -1-. Replace rear part of the exhaust system –...
  • Page 346 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove rear tunnel bridge -2- ⇒ Body work; Rep. gr. 66 . – Loosen the clamping sleeve -arrow- and slide it backwards.

  • Page 347: Aligning Exhaust System Free Of Stress

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Unhook the retaining strap -5- on the rear part of the exhaust system -1-. – Unscrew screws -2-, -3-, -4- and remove the middle and rear part of the exhaust system -1-.

  • Page 348: Align Exhaust Tailpipes

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 Align exhaust tailpipes Work procedure – Align rear silencer in such a way that there is an equal distance -a- and -b- between bumper opening and exhaust tailpipes.

  • Page 349: Ignition System

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 28 – Ignition system Ignition system ⇒ “1.1 Ignition system - Summary of components”, page 341 ⇒ “1.2 Removing and installing ignition coils with output stage”, page 342 ⇒...

  • Page 350: Removing And Installing Ignition Coils With Output Stage

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 ❑ 30 Nm 9 - O-ring ❑ replace after removal 10 - Hall sender - G40- ❑ Removing and installing ⇒ page 344 11 - Screw ❑...

  • Page 351: Remove Knock Sensor 1 G61

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove ignition coil with extractor -T10530- in -direction of arrow- out of the camshaft housing. Install Installation is performed in a similar way in the reverse order. Pay attention to the following points: –...

  • Page 352: Removing And Installing Hall Sender G40

    Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Observe the fitting position of the knock sensor 1 - G61- . • Tightening torque ⇒ page 341 – Install coolant pump with coolant regulator ⇒...
  • Page 353 Octavia III 2013 ➤ , Octavia III 2014 ➤ 1.8/132 kW TSI; 2.0/162 kW TSI engines - Edition 01.2015 – Remove plug -1- on the engine speed - G28- . – Unscrew fixing screw -arrow-. Install Installation is carried out in the reverse order. However, pay at‐...

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