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Fabia II 2009
Skoda Fabia II 2009 Manuals
Manuals and User Guides for Skoda Fabia II 2009. We have
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Skoda Fabia II 2009 manuals available for free PDF download: Workshop Manual
Skoda Fabia II 2009 Workshop Manual (438 pages)
1.9/77 kW TDI PD Engine
Brand:
Skoda
| Category:
Automobile
| Size: 8.82 MB
Table of Contents
Table of Contents
3
Technical Data
9
Identification
9
Engine Number
9
Engine Characteristics (Octavia II, Superb II)
9
Engine Characteristics (Fabia II, Roomster)
10
Safety Instructions
11
Regulations Concerning Safety Precautions When Working on the Fuel System
11
Safety Precautions When Working on the Fuel Supply of the Diesel Direct Injection System
12
Repair Instructions
13
Self-Diagnosis
13
Supplementary Instructions and Assembly Work on Vehicles with an Air Conditioning System
13
Regulations Concerning Cleanliness When Working on the Fuel Supply/Fuel Injection System
14
Regulations Concerning Cleanliness When Working on the Exhaust Gas Turbocharger
14
General Instructions for Charge Air System with Exhaust Turbocharger
14
Handling the Ceramic Glow Plugs
15
Removing and Installing Engine
17
Removing (Octavia II, Superb II)
17
Drain Coolant
18
Removing (Fabia II, Roomster)
23
Securing the Engine to the Assembly Stand
27
Installing (Octavia II, Superb II)
28
Installing (Fabia II, Roomster)
33
Checking and Adjusting the Assembly Bracket (Superb II)
37
Checking and Adjusting the Assembly Bracket (Octavia II)
40
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not Permitted
40
Crankshaft Group
42
Removing and Installing a V-Ribbed Belt and a Toothed Belt
42
Summary of Components - V-Ribbed Belt (Octavia II, Superb II)
42
Removing and Installing V-Ribbed Belt (Octavia II, Superb II)
44
Summary of Components - V-Ribbed Belt (Fabia II, Roomster)
46
Summary of Components - V-Ribbed Belt (Octavia II, Superb II)
46
Removing and Installing V-Ribbed Belt (Fabia II, Roomster)
49
Removing and Installing V-Ribbed Belt (Octavia II, Superb II)
49
Removing and Installing V-Ribbed Belt (Fabia II, Room- Ster)
49
Summary of Components - Toothed Belt (Superb II)
51
Removing and Installing Toothed Belt (Superb II)
54
Summary of Components - Toothed Belt (Octavia II)
61
Removing and Installing Toothed Belt (Octavia II)
65
Summary of Components - Toothed Belt (Fabia II, Roomster)
72
Removing and Installing Toothed Belt (Fabia II, Roomster)
75
Test Timing
79
Removing and Installing Sealing Flange and Flywheel
82
Summary of Components (Octavia II, Superb II)
82
Summary of Components - (Fabia II, Roomster)
84
Replacing Crankshaft Sealing Ring on Belt Pulley Side (Octavia II, Superb II)
85
Replacing Crankshaft Sealing Ring on Belt Pulley Side (Fabia II, Roomster)
87
Removing and Installing the Sealing Flange on the Belt Pulley Side
89
Removing and Installing Sealing Flange on Gearbox Side (Octavia II, Superb II)
91
Removing and Installing Two-Mass Flywheel (Octavia II, Superb II)
98
Crankshaft, Piston and Conrod
101
Summary of Components - Removing and Installing Crankshaft (Superb II)
101
Summary of Components - Removing and Installing Crankshaft (Octavia II)
102
Summary of Components - Removing and Installing Crankshaft (Fabia II, Roomster)
103
Disassembling and Assembling Pistons and Conrods
106
Checking Piston Projection in TDC
109
Separating New Conrod
110
Removing and Installing Drive Chain Sprocket
111
Cylinder Head, Valve Gear
113
Removing and Installing the Cylinder Head
113
Summary of Components
113
Removing and Installing Cylinder Head Cover (Octavia II, Superb II)
124
Removing and Installing Cylinder Head Cover (Fabia II, Roomster)
126
Removing and Installing Cylinder Head (Superb II)
129
Drain Coolant
130
Removing and Installing Cylinder Head (Octavia II)
137
Removing and Installing Cylinder Head (Fabia II, Roomster)
146
Testing Compression Pressure (Octavia II, Superb II)
152
Testing Compression Pressure (Fabia II, Roomster)
153
Repairing Valve Gear
155
Valve Gear - Summary of Components
155
Checking the Axial Play of the Camshaft
157
Replacing Camshaft Gasket Ring
158
Removing and Installing Camshaft (Superb II)
160
Removing and Installing Camshaft (Octavia II)
163
Removing and Installing Camshaft (Fabia II, Roomster)
167
Testing Hydraulic Bucket Tappets
170
Replacing the Valve Stem Seals on the Installed Cylinder Head
171
Inlet and Exhaust Valves
176
Reworking Valve Seats
176
Inspect Valve Guides
179
Valve Dimensions
179
Lubrication
180
Removing and Installing Parts of the Lubrication System
180
Lubrication System - Summary of Components
180
Summary of Components - Oil Filter Bracket (Octavia II, Superb II)
183
Summary of Components - Oil Filter Bracket (Fabia II, Roomster)
185
Removing and Installing Oil Pan (Octavia II, Superb II)
186
Removing and Installing Oil Pan (Fabia II, Roomster)
188
Removing and Installing Oil Pump
190
Testing Oil Pressure and Oil Pressure Switch
191
Test Preparations
191
Start Engine
192
Cooling
193
Cooling System
193
Connection Diagram for Coolant Hoses (Superb II)
193
Connection Diagram for Coolant Hoses (Octavia II)
193
Removing and Installing
196
Connection Diagram for Coolant Hoses (Octavia II)
197
Connection Diagram for Coolant Hoses
197
Connection Diagram for Coolant Hoses (Fabia II, Roomster)
201
Parts of the Cooling System on Engine Side (Fabia II, Roomster)
203
Parts of the Cooling System on Engine Side (Fabia II, Room- Ster)
203
Parts of Cooling System on Engine Side (Octavia II, Superb II)
206
Parts of Cooling System on Engine Side
206
Drain and Fill Coolant (Octavia II, Superb II)
213
Replace O-Rings
214
Draining and Filling Coolant (Fabia II, Roomster)
216
Removing and Installing Coolant Pump
218
Removing and Installing Coolant Regulator (Octavia II, Superb II)
219
Drain Coolant
220
Removing and Installing Coolant Regulator (Fabia II, Roomster)
221
Checking the Coolant System for Leaktightness
222
Radiator and Radiator Fan
225
Parts of Cooling System on Body Side (Octavia II, Superb II)
225
Summary of Components for Engine with Identification Characters BLS
225
Characters BXE
225
Test Pressure
226
Parts of Cooling System on Body Side (Fabia II, Roomster)
228
Removing and Installing Radiator (Octavia II, Superb II)
230
Removing and Installing Radiator (Fabia II, Roomster)
231
Removing and Installing Fan Shroud for Radiator Fan V7 and V177 (Octavia II, Superb II)
233
Tightening Torques
234
Fuel Supply System
235
Removing and Installing Parts of the Fuel Supply System
235
Summary of Components - Fuel Tank with Attached Parts (Superb II)
236
Removing and Installing
237
Summary of Components - Fuel Tank with Attached Parts (Octavia II, Superb II)
238
(Octavia II)
239
Summary of Components - Fuel Tank with Attached Parts (Fabia II)
243
Summary of Components - Fuel Tank with Attached Parts (Roomster)
245
Summary of Components - Fuel Filter (Superb II)
248
Summary of Components - Fuel Filter (Octavia II)
249
Summary of Components - Fuel Filter (Fabia II, Roomster)
252
Extract Fuel from the Fuel Tank
253
Removing and Installing Fuel Cooler (Superb II)
255
Removing and Installing Fuel Cooler (Octavia II)
255
Removing and Installing Fuel Cooler (Fabia II, Roomster)
256
Removing and Installing Fuel Tank (Superb II)
256
Removing and Installing the Fuel Tank (Octavia II)
259
Removing and Installing Fuel Tank for Vehicles with Four-Wheel Drive (Octavia II)
260
Removing and Installing Fuel Tank (Fabia II)
262
Removing and Installing the Fuel Tank (Roomster)
263
Separating Quick Couplings
265
Fuel Delivery Unit, Fuel Gauge Sender
269
Testing the Fuel Pump (Octavia II, Superb II)
269
Testing Fuel Pump (Fabia II, Roomster)
271
Removing and Installing Fuel Delivery Unit (Superb II)
273
Removing and Installing Fuel Delivery Unit (Octavia II)
276
Removing and Installing Fuel Tank for Vehicles with Four-Wheel Drive (Octavia II, Superb II)
278
Removing and Installing Fuel Delivery Unit (Fabia II, Roomster)
282
Removing and Installing the Sender for Fuel Gauge Display G (Superb II)
284
Removing and Installing the Transmitter for Fuel Gauge Display G (Octavia II)
285
Removing and Installing the Sender for Fuel Gauge Display G (Fabia II, Roomster)
287
Removing and Installing Fuel Gauge Sender 2 G169 (Octavia II, Superb II)
287
Removing and Installing Suction Spray Pump (Octavia II, Superb II)
290
Removing and Installing the Tandem Pump
290
Inspecting a Tandem Pump
292
Open Valve
295
Accelerator Control
296
Summary of Components - Accelerator Pedal Module (Octavia II, Superb II)
296
Summary of Components - Accelerator Pedal Module (Fabia II, Roomster)
297
Removing and Installing Accelerator Pedal Module (Octavia II, Superb II)
297
Turbocharging/Supercharging
300
Charge-Air System with Exhaust Gas Turbocharger - Part 1
300
Connection Diagram for Vacuum Hoses (Superb II)
300
Connection Diagram for Vacuum Hoses (Octavia II)
303
Connection Diagram for Coolant Hoses (Fabia II, Roomster)
307
Inspect Vacuum Setting Element and Tension Rods for Charge Pressure Control
310
Superb II)
310
Charge-Air System with Exhaust Gas Turbocharger - Part 2
312
Summary of Components - Exhaust Gas Turbocharger (Octavia II, Superb II)
312
Summary of Components - Exhaust Gas Turbocharger (Fabia II, Roomster)
317
Removing and Installing Exhaust Gas Turbocharger (Octavia II, Superb II)
321
Removing and Installing Exhaust Gas Turbocharger (Fabia II, Roomster)
326
Removing and Installing Parts of the Charge Air Cooler (Superb II)
332
Removing and Installing Parts of the Charge Air Cooler (Octavia II)
334
Removing and Installing Parts of the Charge Air Cooler (Fabia II, Roomster)
336
Crankcase Ventilation
337
Removing and Installing Charge Air Cooler (Superb II)
338
Removing and Installing Charge Air Cooler (Octavia II)
340
Removing and Installing Charge Air Cooler (Fabia II, Roomster)
341
Hose Connections
342
Checking the Charge-Air System for Leaktightness
343
Replacing and Adjusting the Vacuum Setting Element for Exhaust Gas Turbocharger on Engines with Identification Characters BLS (Octavia II, Superb II)
345
Replacing and Adjusting the Vacuum Setting Element for Exhaust Gas Turbocharger on Engines with Identification Characters BJB (Octavia II)
350
Mixture Preparation - Injection
356
Repairing Diesel Direct Injection System
356
Overview of Installation Locations (Octavia II, Superb II)
356
Overview of Installation Locations (Fabia II, Roomster)
363
Summary of Components
365
Intake Manifold - Summary of Components
368
Summary of Components - Air Filter (Octavia II, Superb II)
372
Summary of Components - Air Filter (Fabia II, Roomster)
372
Removing and Installing Air Filter (Fabia II, Roomster)
375
Repairing the Unit Injectors - Summary of Components
375
Removing and Installing O-Rings for Unit Injector
376
Removing and Installing the Unit Injector
378
Removing and Installing Engine Speed Sender G28 (Octavia II, Superb II)
381
Engine Control Unit
383
Removing and Installing Engine Control Unit (Superb II)
383
Removing and Installing Engine Control Unit (Octavia II)
384
Removing and Installing Engine Control Unit J623 (Fabia II, Roomster)
386
Exhaust System
388
Removing and Installing Parts of the Exhaust System
388
Summary of Components - Exhaust System (Superb II)
388
Summary of Components - Exhaust System (Octavia II)
391
Summary of Components - Exhaust System (Fabia II)
397
Summary of Components - Exhaust System (Roomster)
401
Removing and Installing Pre-Exhaust Pipe with Diesel Particle Filter (Superb II)
404
Removing and Installing Pre-Exhaust Pipe with Diesel Particle Filter (Octavia II)
407
Removing and Installing Pre-Exhaust Pipe for Vehicles with Four-Wheel Drive (Octavia II)
411
Removing and Installing Pre-Exhaust Pipe with Diesel Particle Filter (Fabia II, Roomster)
412
Replacing Middle and Rear Silencer (Octavia II)
414
Replacing Middle and Rear Silencer (Fabia II, Roomster)
415
Fitting Exhaust System Free of Stress (Superb II)
416
Aligning Exhaust System Free of Stress (Octavia II)
417
Fitting Exhaust System Free of Stress (Fabia II, Roomster)
418
Inspecting the Exhaust System for Leaktightness
419
Exhaust Gas Recirculation System
420
Roomster)
423
Removing and Installing Radiator for Exhaust Gas Recirculation for Engine with Engine Identification Characters BKC, BXE (Octavia II, Superb II)
426
Removing and Installing Radiator for Exhaust Gas Recirculation for Engine with Engine Identification Characters BLS (Octavia II, Superb II)
429
Removing and Installing Radiator for Exhaust Gas Recirculation (Fabia II, Roomster)
430
Checking Mechanical Exhaust Gas Recirculation Valve for Engine with Identification Characters AXR, BSW, BJB, BKC, BXE
432
Checking the Change-Over Flap of the Radiator for Exhaust Gas Recirculation for Engine with Engine Identification Characters BKC, BXE (Octavia II, Superb II)
432
Removing and Installing Exhaust Gas Recirculation Valve N18 for Engine with Identification Characters BLS (Fabia II, Roomster)
433
Glow Plug System
435
Removing and Installing Metal Glow Plugs
435
Removing and Installing Ceramic Glow Plugs
435
Checking Metal Glow Plugs
436
Inspecting Ceramic Glow Plugs
437
Advertisement
Skoda Fabia II 2009 Workshop Manual (211 pages)
Brand:
Skoda
| Category:
Air Conditioner
| Size: 4.31 MB
Table of Contents
Service
3
Table of Contents
3
Technical Data
5
General Notes on the Air Conditioning System
5
Important Instructions
5
Further Documentation and Information Means
6
Principles of the Air-Conditioning Technology
6
Advantages of the Air Conditioning System - Comfort
8
Operation of the Air Conditioning System
8
Refrigerant R134A
9
Vapour Pressure Table for Refrigerant R134A
10
Properties of Refrigerant R134A
11
Evidence of Leaks
12
Refrigerant Oil
13
General Occupational Safety
13
Using Pressure Tank
15
Safety Precautions When Working with Extraction and Filling Systems
16
Safety Measures When Working on Vehicles with Air Conditioning System and When Using
17
Basics for Working on the Refrigerant Circuit
18
General Instructions for Refrigerant Circuit
21
Extractor, Filler and Measurement Valves for Quick Couplings of the AC Service Station on the
26
Pressures and Temperatures in the Refrigerant Circuit and Its Arrangement
28
Switch and Sender on the Refrigerant Circuit
32
Electrical Components Which Are Not Fitted on the Refrigerant Circuit
33
The Inspection and Measurement Work Can be Performed Using the Pressure Gauge
34
Air Conditioning Service and Recycling Equipment
35
Repair and Maintenance Instructions for Refrigerant Circuit
35
Legal Texts and Legal Regulations
37
Laws and Regulations
37
Verification Procedure of Refrigerant
38
Refrigerant Circuit
39
Important Repair Instructions for Air Conditioning Systems
39
Working with the A/C Service Station
40
Important Instructions for Working with the A/C Service Station
41
Connecting the A/C Service Station to the Refrigerant Circuit for Measuring and Testing
42
Empty the Refrigerant Circuit with the A/C Service Station
42
Important Instructions for Working with the A/C Service Station
42
Evacuate the Refrigerant Circuit with the A/C Service Sta- Tion
43
Evacuate the Refrigerant Circuit with the A/C Service Station
43
Fill Refrigerant into the Reservoir (Filling Cylinder or Reservoir Bottle) of the A/C Service Station
44
Fill the Refrigerant Circuit with the A/C Service Station
44
Operate the Air Conditioning System after Filling
44
Draining the A/C Service Station
45
Leak Detection on the Refrigerant Circuit
46
Looking for Leaks in the Refrigerant Circuit - Important Instructions
46
Leak Detection on the Refrigerant Circuit with Compressed Air or Nitrogen
47
Detecting Leaks on the Refrigerant Circuit with the Leak Detector VAG1796
49
Detecting Leaks on the Refrigerant Circuit with the Leak Detector VAS 6196 or VAS 6201A
49
Cleaning the Refrigerant Circuit with Compressed Air and Nitrogen
56
Removing Contaminants from the Refrigerant Circuit
56
Cleaning Refrigerant Circuit with Refrigerant R134A (Flush)
58
Principle Circuit Diagrams for Different Rinsing Cycles
62
Adapter for Setting up the Rinsing Cycles
65
Complaints
70
Possible Complaints
70
Temperature Test of Cooling Capacity
71
Odour from the Heating and Air Conditioning Unit
72
Check the Pressure in the Refrigerant Circuit (with the A/C Service Station)
75
Test Requirements before the Pressure Test
75
Check Pressures
76
Continuation of the Test Depending on the Arrangement of the Refrigerant Circuit
78
Pressure Test for Vehicles with Throttle and Catch Pan (with AC Compressor Regulated from the Inside)
78
Pressure Test for Vehicles with Expansion Valve and Fluid Reservoir (with AC Compressor Regulated from the Inside)
82
Replace Components of the Refrigerant Circuit
95
Replace Parts on the Refrigerant Circuit - General Instructions
95
Components of the Refrigerant Circuit Leaking or Damaged - the Refrigerant Circuit Is Absolutely Empty
96
Components of the Refrigerant Circuit Leaking or Damaged - Refrigerant Is Still in the Refrigerant Circuit
97
Replace AC Compressor
97
Replace Catch Pan and Throttle/Fluid Reservoir
98
Tools and Materials, Which Are Avail- Able from the Importer
100
Tools and Materials, Which Are Available from the Importer
100
A/C Service Station
101
Flushing Device for the Refrigerant Circuits 6336/1 or Fol- Low-Up Models (Manufacturer Waeco)
102
Flushing Device for the Refrigerant Circuits 6336/1 or Follow-Up Models (Manufacturer Waeco)
102
Flushing Device for the Refrigerant Circuits 6337/1 or Fol- Low-Up Models (Manufacturer Behr)
102
Flushing Device for the Refrigerant Circuits 6337/1 or Follow-Up Models (Manufacturer Behr)
102
Leak Detection System VAS 6196
102
Leak Detector V.A.G 1796
102
Adapter Case of Motor Car Set VAS 6338/1
103
Case of Release Tools VAS 6127/3
103
Leak Detection System VAS 6201A
103
Socket Insert T10364
103
Setting up Tools and Materials Which Are Available from a Dealer
104
Tools and Materials, Which Are Commercially Available
104
Bottle Connecting Piece for Pressure Bottle
105
Filling Hoses
105
Valve Caps with Replacement Gaskets
105
A/C Service Station
106
Pressure Gauge with Pressure Reducer for Nitrogen
106
Quick-Coupling Adapter for Service Connections
106
Tools, Which You Make Yourself
106
Service
109
Heating
111
Summaries of Components, Disassembling and Assembling the Heater Unit
111
Summary of Components - Interior
111
Assembly Overview - Heater Unit
113
Disassembling and Assembling the Heater Unit
114
Summary of Components: Heat Exchanger, Heating Element for Air Auxiliary Heating Z35
116
Dash Panel Vent and Air Guide Ducts, Ventilation
117
Removing and Installing the Centre Dash Panel Vent
117
Remove and Install Footwell Vent
118
Removing and Installing the Right/Left Side Vent
118
Remove and Install the Forced Ventilation Frame for Passenger Compartment, Check
119
Heater Control
121
Removing and Installing Heater Control
121
Plug Connections at the Heater Control
122
Removing and Installing Flex Shafts
122
Components on the Heater Unit
124
Components on the Heater Unit
125
Removing and Installing Control Motor of Fresh Air Flap and Re-Circulating Air Flap V154
125
Removing and Installing Dust Pollen Filter
127
Removing and Installing the Control Motor for Air Distribution Flaps
128
Removing and Installing the Control Unit for Temperature Flap
129
Removing and Installing Fresh Air Blower V2
130
Removing and Installing Series Resistor for Fresh Air Blower N24
131
Removing and Installing the Heating Unit from the Vehicle
132
Air Conditioning System
134
Notes Regarding the Odours Coming from the Heating and Air Conditioning Unit
135
Description of the Air Conditioning System
136
Operation of the Air Conditioning System
136
Structure of the Refrigerant Circuit
136
Parts of the Refrigerant Circuit
138
Extractor, Filler and Measurement Valves for Quick Couplings of the AC Service Station on the
140
Parts of the Protection and Control of the Refrigerant Circuit
142
Refrigerant Circuit
142
Properties of Refrigerant R 134A and of the Refrigerant Oil
145
Refrigerant Oil
146
Refrigerant R134A
146
Air Conditioning System - Engine Com- Partment
148
Air Conditioning System - Engine Compartment
149
Components of the Air Conditioning System in the Engine Compartment - Summary of Components- Vehicles from MY 2011
152
Removing and Installing the Refrigerant Lines of the Con- Denser
153
Removing and Installing the Refrigerant Lines of the Condenser
153
Removing and Installing the Refrigerant Lines from the AC Compressor
155
Removing and Installing the Refrigerant Lines on the Ex- Pansion Valve
156
Removing and Installing the Refrigerant Lines on the Expansion Valve
156
Check Valve for Condensation Water Drain
157
Removing and Installing the AC Compressor from Holder
157
Removing and Installing Ambient Temperature Sensor G17
158
Components of the Air Conditioning System - Engine Compartment
159
Removing and Installing, Inspecting High Pressure Sender G65
159
Removing and Installing the Expansion Valve
160
Inspecting the Pressure Relief Valve on the AC Compressor
161
Removing and Installing AC Compressor
161
Reasons for Rinsing the Refrigerant Circuit
163
Running-In Instructions of the AC Compressor
163
Removing and Installing the Condenser
164
Replace Dessicator Cartridge
165
Repairing Air Conditioning System Magnetic Coupling N25
168
Quick Couplings for Refrigerant Lines
172
Separating Quick Couplings for Refrigerant Lines
172
Removing and Installing the Heating and Air Conditioning Unit from the Vehicle
176
Dash Panel Vent and Air Guide Ducts, Ventilation
179
Climatic, Air Conditioning System with Manual Control
180
10. Climatic, Air Conditioning System with Manual Control
181
Summary of Components - Heating and Air Conditioning Unit
183
Dismantling and Assembling Heater and Air Conditioning Unit
185
Expansion Valve - Summary of Components
187
Removing and Installing Evaporator
187
Control for Heating and Air Conditioning System
189
Removing and Installing Flex Shaft for Positioning Unit of Air Distribution Flaps
191
Removing and Installing Control Motor of Fresh Air Flap and Re-Circulating Air Flap V154
192
Removing and Installing the Control Motor of Temperature Flap V68
192
Climatronic - Air Conditioner with Automatic Regulation)
195
Summary of Components - Interior
195
Summary of Components of Heating and Air Conditioning Unit
198
Dismantling and Assembling Heater and Air Conditioning Unit
200
Function of the Control and Display Unit for Front Air Con- Ditioning System E87 with Climatronic Control Unit J255
202
Function of the Control and Display Unit for Front Air Conditioning System E87 with Climatronic Control Unit J255
202
Removing and Installing Fresh Air Blower Control Unit J126
206
Removing and Installing Sunlight Penetration Photosensor G107
206
Removing and Installing the Control Motor of Air Flow Flap V71
207
Removing and Installing the Control Motor of Central Flap V70
208
Removing and Installing Defroster Flap Control Motor V107
209
Removing and Installing Defroster Flap Control Motor V107 and Temperature Flap Control Motor V68
209
Skoda Fabia II 2009 Workshop Manual (198 pages)
Brand:
Skoda
| Category:
Automobile
| Size: 5.72 MB
Table of Contents
Service
2
Table of Contents
3
Technical Data
5
Identification of the Gearbox
5
Location on the Gearbox
5
Identification Characters, Aggregate Assignment, Ratios
6
Identification Characters, Aggregate Assignment, Ratios (Octavia II)
10
Identification Characters, Aggregate Assignment, Ratios (Fabia II)
10
Identification Characters, Aggregate Assignment, Ratios (Roomster)
11
Identification Characters, Aggregate Assignment, Ratios (Rapid India)
12
Identification Characters, Aggregate Assignment, Ratios (Rapid)
12
Identification Characters, Aggregate Assignment, Ratios (Superb II)
13
Identification Characters, Aggregate Assignment, Ratios (Octavia III)
13
Torque Con- ⇒ Electronic Catalogue of Original Parts
13
Gear
13
Reverse Gear
13
Intermediate Drive Wheel
13
Gear Output Gear
13
Ratio
13
Final Drive Output Shaft
13
Crown Wheel
13
Contents
14
Information for the Automatic Gearbox 09G
16
Torque Converter
16
Atf
16
Information and Repair Instructions for the Automatic Gearbox 09G
16
Repair Instructions
17
Explanation of the Terms Used in this Workshop Manual
19
Draining the Torque Converter
21
Removing and Installing Gasket Ring for Torque Converter
21
Checking the Torque Converter
22
Installing the Torque Converter
22
Controls, Housing
24
Electric and Electronic Components, Fitting Locations of the Automatic Gearbox
24
Summary of Components
24
Summary of Components - Electric and Electronic Components, Fitting Locations of the Automatic Gearbox
30
Removing and Installing Automatic Gearbox Control Unit J217
42
Install
43
Removing
43
Removing and Installing Automatic Gearbox Control Unit
43
Assembly Overview - Shift Mechanism
45
Repairing Shift Mechanism
45
Summary of Components - Gearshift Mechanism -Octavia II up to 10.2009
45
Summary of Components - Gearshift Mechanism - Octavia II as of 11.2009
48
Summary of Components - Gearshift Mechanism -Superb II
50
Summary of Components - Shift Mechanism up to 10.2011
51
Summary of Components - Shift Mechanism as of 11.2011
53
Gearshift Mechanism
55
Inspecting the Gearshift Mechanism
58
Inspecting and Adjusting the Selector Lever Control Cable
59
Check the Function of the Ignition Key Removal Lock
61
Removing and Installing the Cover for the Shift Mechanism
62
Removing and Installing and Installing Selector Lever Handle up to 10.2012
69
Removing and Installing Retractor Spring
70
Removing and Installing Selector Lever Handle
73
Removing and Installing Selector Lever Handle as of 11.2012
74
Installing the Lock Button at the Selector Lever Handle
76
Removing and Installing Selector Mechanism
78
Removing and Installing Slave Cylinder
84
Remove and Install Shift Mechanism
88
Removing and Installing Shift Mechanism
92
Removing and Installing the Selector Lever Control Cable
96
Removing and Installing Selector Lever Lock Solenoid N110
104
Removing and Installing the Tiptronic Switch F189
104
Checking the Plug Connections at the Gearshift Mechanism
108
Emergency Release of Gearshift Mechanism out of Position "P
109
Removing and Installing the Gearbox
111
Removing the Gearbox
111
Removing Gearbox
115
Installing the Gearbox
136
Tightening Torques
138
M10
142
M12
142
Screws 1) -1
142
Screws/Nuts M6
142
Nm + Torque a Further Mounting, Screws / 4 Turn)
143
Screws / 4 Turn)
143
Attaching Gearbox to Assembly Stand
149
Transporting an Automatic Gearbox
149
Check the ATF Level Level and Top up
151
Change ATF or Top up after Repair
156
ATF Coolant Circuit
159
ATF Radiator - Summary of Components
159
Summary of Components for Gearboxes with KGV, KGU
160
Removing and Installing ATF Radiator
163
Gears, Control
169
General Instructions
169
Removing and Installing Oil Pan, Oil Filter, Slide Valve Body and Internal Wiring Looms
169
Summary of Components - Oil Pan, Oil Strainer, Slide Valve Body, Internal Wiring Looms
169
Components at Wiring Loom of 8-Pin Plug
171
Components at Wiring Loom of 8-Pin Plug
172
Removing and Installing Oil Pan
172
Removing and Installing the Oil Filter
174
Removing and Installing the Slide Valve Body
175
Removing and Installing Wiring Loom with 14-Pin Plug
184
Removing and Installing Wiring Loom with 8-Pin Plug and Integrated Gearbox Oil Temperature Sender G93
185
Removing and Installing the Gearbox Input R.p.M. Sender G182
187
Removing and Installing the Gearbox Output R.p.M. Sender G195
188
Removing, Installing and Setting Multi-Function Switch F125
189
Setting Multi-Function Switch F125
191
Final Drive - Differential
193
Replacing the Left Flange Shaft Gasket Ring
193
Replacing the Right Flange Shaft Seal Ring
194
Replacing the Gasket Ring for the Gearshift Shaft
197
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Skoda Fabia II 2009 Workshop Manual (194 pages)
Brand:
Skoda
| Category:
Automobile
| Size: 5.16 MB
Table of Contents
Table of Contents
3
Technical Data
5
Identification
5
Identification of the Gearbox
5
Safety Instructions
6
Safety Precautions When Working on Vehicles with a Start/Stop System
6
Safety Precautions During Road Tests in Which Testing and Measuring Equipment Is Used
6
Safety Measures for Working on the Mechatronics for Double Clutch Gearbox J743
6
General Points
8
Repair Instructions
8
Explanation of the Terms Used in this Workshop Manual
11
Contact Corrosion
13
Gaskets and Seals
13
Nuts and Bolts
13
Working with Testing Devices
14
Notes on Tow Starting and Towing
15
Technical Data
16
Filling Capacity
16
Allocation Gearbox - Engine
17
Calculation of Gear Ratios
25
Overview of Transmission System
26
Electrical Components
27
Electric/Electronic Components and Fitting Locations of the Automatic Gearbox DSG - 0AM
27
Clutch
36
Clutch Operation
36
Assembly Overview - Clutch Release Mechanism
36
Removing and Installing Clutch Release Mechanism
38
Adjust Clutch Release Mechanism
45
Summary of Components - Double Clutch
67
Clutch
67
Remove Double Clutch
70
Install Double Clutch
73
Replacing the Sealing Ring for the Outer Drive Shaft
78
Replace Gasket Ring for Inner Drive Shaft
79
Controls, Housing
81
Mechatronics for Double Clutch Gearbox J743
81
Summary of Components - Mechatronics for Double Clutch Gearbox J743
81
Remove Mechatronics for Double Clutch Gearbox J743 ; Gearbox Installed
83
Bringing the Mechatronics for Double Clutch Gearbox J743 to the Removal Position by Hand
91
Install Mechatronics for Double Clutch Gearbox J743 ; Gearbox Installed
93
Shift Mechanism
101
Summary of Components - Gearshift Mechanism
101
Summary of Components - Gearshift Mechanism
107
Inspecting the Gearshift Mechanism
108
Inspecting and Adjusting the Selector Lever Control Cable
109
Inspecting the Gearshift Mechanism
109
Check the Function of the Ignition Key Removal Lock
112
Removing and Installing the Cover for the Shift Mechanism
113
Removing and Installing Handle for Shift Mechanism
116
Removing and Installing Handle for Shift Mechanism", Page
116
Removing and Installing the Cover for the Shift Mechanism
116
Installing the Lock Button at the Selector Lever Handle
120
Removing and Installing Shift Mechanism with Selector Lev
122
Removing and Installing Shift Mechanism with Selector Lever Control Cable
122
Removing and Installing Selector Lever Control Cable, Vehicles up to 05.2009
127
Removing and Installing Selector Lever Control Cable, Vehicles up to 05.2009 (Octavia II, Superb II, Yeti)
127
Superb II, Yeti)
127
Emergency Release of Gearshift Mechanism out of Posi- Tion P
131
Emergency Release of Gearshift Mechanism out of Position P
131
Removing and Installing Selector Lever Lock Solenoid N110
134
Removing and Installing Selector Lever Switch Locked in P F319
134
Removing and Installing the Selector Lever Sensor Control Unit J587
134
Removing and Installing the Tiptronic Switch F189
134
Checking the Plug Connections at the Shift Mechanism (Octavia II, Superb II, Yeti)
135
Removing and Installing the Gearbox
136
Removing the Gearbox
136
Installing the Gearbox
169
Tightening Torques
173
Transport the Gearbox and Secure to the Assembly Support
176
Change Gearbox Oil
178
Gears, Shafts
181
Pinions and Shafts
181
Final Drive - Differential
182
Replace Gasket Rings for Rigid Shafts and Flange Shafts
182
Summary of Components - Gasket Rings and Output Shafts
182
Replacing Gasket Ring for Left Rigid Shaft (Octavia II, Superb II, Yeti)
183
Replacing Gasket Ring for Right Rigid Shaft (Octavia II, Superb II, Yeti)
186
Replacing the Left Flange Shaft Gasket Ring
189
Replacing the Right Flange Shaft Seal Ring
192
Skoda Fabia II 2009 Workshop Manual (165 pages)
Brand:
Skoda
| Category:
Automobile
| Size: 3.96 MB
Table of Contents
Table of Contents
3
Technical Data
5
Identification of the Gearbox
5
Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Fabia II)
5
Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Roomster)
10
Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Rapid)
14
Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Rapid NH)
15
Overview of Transmission System
17
Designation of Components and Transmission Ratio
17
General Repair Instructions
18
Clutch
22
Clutch Control
22
Summary of Components - Foot Controls (Fabia II 2007 ►; Roomster 2006 ►)
23
Removing and Installing, Setting Angular Clutch Pedal Switch F36
24
Removing and Installing, Setting Cylindrical Clutch Pedal Switch F36 , (Fabia II 2007 ►; Roomster 2006 ►)
25
Removing and Installing the Crash Strut for the Clutch Pedal (Fabia II 2007 ►; Roomster 2006 ►)
26
Removing and Installing the Clutch Pedal (Fabia II 2007 ►; Roomster 2006 ►)
31
Summary of Components - Foot Controls (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
33
Summary of Components - Foot Controls (Rapid)
40
Removing and Installing the Bracket with the Master Cylinder (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
42
Removing and Installing the Bracket with the Master Cylinder (Rapid 2011 ►)
45
Removing and Installing the Bracket Without the Master Cylinder (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
47
Removing and Installing the Bracket Without the Master Cylinder (Rapid 2011 ►)
48
Removing and Installing the Clutch Pedal with the Over-Centre Helper Spring (Fabia II 2011 ►; Roomster 2011 ►)
50
Removing and Installing the Clutch Pedal with the Over-Centre Helper Spring (Rapid)
52
Removing and Installing the Clutch Pedal with the Tension Spring (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
53
Summary of Components - Hydraulic (Fabia II ►; Roomster ►; Rapid NH)
55
Summary of Components - Hydraulic (Rapid 2011 ►)
58
Check Hydraulic Clutch Control
61
Removing and Installing the Master Cylinder (Fabia II 2007 ►; Roomster 2006 ►)
62
Removing and Installing the Master Cylinder (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
65
Removing and Installing the Slave Cylinder
65
Bleeding the Clutch Control
69
Repairing the Clutch Release Mechanism
70
Repairing Clutch
72
Fault Finding Power Transmission - Problems with the Clutch and Clutch Control
74
Controls, Housing
80
Shift Mechanism
80
Installation Position - Selector Mechanism
80
Summary of Components - Gearshift Mechanism
82
Summary of Components - Gearshift Knob with Shift Lever Collar
83
Removing and Installing Gearshift Knob and Shift Lever Collar (Fabia II, Roomster)
83
Remove and Install Gearshift Knob and Shift Lever Collar (Rapid)
84
Remove and Install Gearshift Knob and Shift Lever Collar (Rapid NH)
85
Summary of Components - Shift Lever and Shift Housing
86
Summary of Components - Control Cables
88
Plastic Relay Lever as of 06.07 (Fabia II, Roomster, Rapid NH)
91
Remove and Install Shift Mechanism (Fabia II, Roomster, Rapid NH)
93
Removing and Installing Shift Mechanism (Rapid)
98
Setting the Shift Mechanism
100
Removing and Installing the Gearbox
103
Removing the Gearbox
103
Installing the Gearbox
112
Inspect the Gear Oil Level in the Gearbox
116
Disassembling and Assembling the Gearbox
117
Gearbox - Summary of Components
117
Summary of Components
118
Removing and Installing Gearbox Housing Cover and 5Th Gear
119
Detaching and Attaching Clutch Housing
120
Removing and Installing the Drive Shaft, Output Shaft, Differential Gear, Shift Mechanism and Gearshift Forks
121
Mounting Sequence
122
Repairing Gearbox Housing and Clutch Housing
130
Repairing Shift Mechanism
134
Disassembling and Assembling the Gearshift Forks
136
Gears, Shafts
139
Drive Shaft
139
Disassembling and Assembling the Drive Shaft
139
Output Shaft
148
Disassembling and Assembling the Output Shaft
148
Final Drive - Differential
155
Replacing the Flange Shaft Gasket Rings (Gearbox Assembled)
155
Removing
155
Install
156
Differential Gear
158
Disassembling and Assembling Differential Gear
158
Adjusting the Differential Gear
163
Skoda Fabia II 2009 Workshop Manual (117 pages)
Brand:
Skoda
| Category:
Automobile
| Size: 2.99 MB
Table of Contents
Table of Contents
3
Starter, Current Supply, CCS
5
Battery
5
Basics about Batteries
5
Battery Types
5
Warning Instructions and Safety Precautions When Working on the Battery
8
Working on the Airbag System
9
Screwed Connections of Battery Poles
10
Checking Battery
11
Check Battery with a Magic Eye
11
Checking Fleece Battery (AGM)
14
Visual Inspection of the Battery
14
Notes on Battery Replacement and Battery Degassing
15
Battery Tester with Printer VAS 6161
16
Battery Tester with Printer VAS 5097 a
21
Check Current Drain When Charging
22
Load Voltage Measurement - Demonstration Vehicles and Stock Vehicles
23
Charge Battery
24
Charging Battery
24
Severely Discharged Batteries
26
Cruise Control System (CCS)
28
General Description
28
Activate/Deactivate Cruise Control System
28
Windscreen Wash/Wipe System
29
Repairing Washer Fluid Level Pipes
29
Repair Solution for Plain Ended Pipe
29
Repair Solution for Corrugated Pipe
30
Washer Fluid Lines
34
Connections of Washer Fluid Level Pipes
34
Joint-Free Wiper Blades
36
Distinguishing Features of Joint-Free Wiper Blades
36
Lights, Bulbs, Switches - Exterior
37
Gas Discharge Lamps
37
Use and Safety Instructions for Gas Discharge Lamps
37
LED Headlights
39
Application and Safety Instructions for LED Headlights
39
Lights, Bulbs, Switches - Interior
40
Power Sockets, Cigarette Lighter
40
Removing and Installing the 12 V Power Socket/Cigarette Lighter in the Centre Console
40
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not Permitted
40
Wiring
43
Vehicle Diagnosis, Testing and Information Systems
43
Safety Instructions
43
Connect Vehicle Diagnosis, Measurement and Information System VAS 505X
43
Wiring Harness Repair
45
General Instructions for the Repair on the Vehicle Electrics
45
General Instructions for Wiring Harness and Plug Repair
46
Tool Descriptions
47
Repair of Airbag and Belt Tensioner Cables
52
Repair of CAN Bus Lines
54
Crimp New Contacts
55
Repair of 0.13 Mm2/ 0.35 Mm2/ 0.5 Mm2 Cable
58
Repair a 10 Mm2- or 16 Mm2 Cable with an Individual Joint Butt Splice Connector
63
Line Break with Single Repair Point
70
Line Break with Two Repair Points
73
Repairing Aerial Cables
76
Repairing Socket Housings and Connectors
87
Notes on Repairing Socket Housings and Connectors
87
Repairing Contacts in Socket Housings
87
Assembly of Single Cable Seals
89
Unlocking and Disassembling Socket Housings
92
Notes on Unlocking and Disassembling Socket Housings
92
Secondary Lock
92
Primary Lock
93
Repairing Optical Fibres
100
General Points
100
Preparing Optical Fibres
100
Removing and Installing Optical Fibre in the Housing
106
Contact Surface Cleaning Set VAS 6410
108
Use Contact Surface Cleaning Set VAS 6410
108
Repairing the Cable Eyes
108
Repairing Screwed Connections
110
Cleaning the Battery Pole Terminals and Battery Poles
112
Preserving
113
Replace the Lambda Probe
115
Replace the LSF Lambda Probe (4-Pole)
115
Replace the LSU Lambda Probe (6-Pole)
116
Protective Pipe Variants of the Unit Lambda Probes
117
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