Flywheel; Cylinder Head - MARUTI SUZUKI Maruti 800 Service Manual

2) Install new gasket and drain plug to oil pan.
Tighten drain plug to specified torque.
Tightening torque for drain plug:
50 N·m (5.0 kg-m, 36.5 Ib-ft)

Flywheel

1) Check to be sure that locating pin (1) is studded in the crank-
shaft.
2) Install flywheel to crankshfat by using special tool hitched to fly-
wheel so that crankshaft will not turn.
Special tool:
09924-17810
Tightening Torque for flywheel bolt:
43 N·m (4.3 kg-m, 31.5 Ib-ft)

Cylinder head

NOTE:
D Do not reuse valve guide once disassembled. Install new
valve guide (Oversize).
D Intake and exhaust valve guide are identical.
Valve guide oversize
Valve guide protrusion (In and Ex)
1) Install new valve guide into cylinder head.
a) Before installing new valve guide into cylinder head, ream
guide hole with special tool (12 mm reamer) to remove burrs,
making sure that guide hole diameter after reaming comes
within specified range.
Valve guide hole Dia. (In & Ex)
b) Install valve guide to cylinder head.
Heat cylinder head uniformly at a temperature of 80 to 1005C
(176 to 2125F), using care not to distort head, and drive new
valve guide into hole with special tools.
Drive in new valve guide until valve guide installer (Special
tool) contacts cylinder head. After installation, make sure
that valve guide protrudes "a" by 14.0 mm (0.551 in.) from
cylinder head.
Special Tool
(A): 09916-37310
(B): 09917-88210
(C): 09916-57321
ENGINE MECHANICAL (F8B ENGINE) 6A-39
0.03 mm (0.001 in.)
14.0 mm (0.551 in.)
12.030 – 12.048 mm
(0.4736 – 0.4743 in.)