Stenner Pumps Classic Series Installation And Maintenance Manual
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Stenner Pumps Classic Series Installation And Maintenance Manual

Peristaltic metering pumps
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CLASSIC SERIES
PERISTALTIC METERING PUMPS
INSTALLATION AND MAINTENANCE MANUAL
TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED
PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS
FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
W RNING
PERISTALTIC METERING PUMPS SINCE 1957

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  • Page 1 PERISTALTIC METERING PUMPS SINCE 1957 CLASSIC SERIES PERISTALTIC METERING PUMPS INSTALLATION AND MAINTENANCE MANUAL W RNING TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS FOR ALL SAFETY INFORMATION & INSTRUCTIONS.

  • Page 2: Table Of Contents

    Motor – Exploded View and Parts........... 38-41 Feed Rate Control – Exploded View and Parts ........ 42-43 Pump Head – Exploded View and Parts .......... 44-46 Pump Tubes ..................47 Check Valves..................48 For Your Records ................49 IMCL 030221 Classic Series www.stenner.com...
  • Page 3 Exxon Mobil Corporation. Versilon ® is a registered trademark of Saint-Gobain Performance Plastics. Pellethane ® is a registered trademark of Lubrizol Advanced Materials, Inc. AquaShield ™ is a trademark of Houghton International. US and Canada 800.683.2378, International 904.641.1666 Classic Series...

  • Page 4: Safety Information

    To reduce the risk of injury, do not permit children to use this product. This appliance is not to be used by persons with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction. Classic Series www.stenner.com...
  • Page 5 Point of chemical injection should be beyond all pumps, filters, and heaters. Suitable for indoor and outdoor use. Adaptée à une utilisation aussi bien à l’intérieur qu’à l’extérieur. SAVE THESE INSTRUCTIONS US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 6 NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. Classic Series www.stenner.com...
  • Page 7 Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. US and Canada 800.683.2378, International 904.641.1666 Classic Series...

  • Page 8: Flow Rate Outputs

    NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. Classic Series www.stenner.com...
  • Page 9 Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 10 NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment. Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. Classic Series www.stenner.com...
  • Page 11 Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. US and Canada 800.683.2378, International 904.641.1666 Classic Series...

  • Page 12: Materials Of Construction

    PVC or Polypropylene (both NSF listed); ceramic weight All Fasteners Stainless Steel Tube and Injection Fittings PVC or Polypropylene (both NSF listed) Connecting Nuts and 3/8" Adapter PVC or Polypropylene (both NSF listed) Pump Head Latches Polypropylene Classic Series www.stenner.com...

  • Page 13: Accessories

    1/4" or 3/8" White or UV Black or 6 mm White Europe 1 Additional Pump Tube 2 Additional Latches 1 Mounting Bracket 1 Manual Double head pumps include an additional set of the accessories listed above. US and Canada 800.683.2378, International 904.641.1666 Classic Series...

  • Page 14: Installation

    Mount pump vertically and use spill recovery to run chemical back to tank in the event of tube failure. Not recommended for acid applications. Pump is not recommended for installation in areas where leakage can cause personal injury or property damage. Classic Series www.stenner.com...
  • Page 15 10. 4. Activate the pump by the pump control (flow switch, pressure switch, etc.) and verify rotation of the roller assembly within the clear pump head. Turn pump switch off. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 16 La tettoia deve essere installata e il montaggio ‘orientazione verticale’ dell’intera unitá deve essere osservato. Dopo l’installazione, la spina deve essere accessibile durante l’uso. Questa unitá deve essere gettata via se il filo elettrico é danneggiato. Osservare e aderire a tutte le Norme Nazionali Sugli Impianti Elettrici. Classic Series www.stenner.com...
  • Page 17 Disassembled View Duckbill Injection Check Valve Fitting 100 psi max. 25 psi max. Discharge Line Suction Line Duckbill Check Valve or Injection Fitting Duckbill Flow direction of solution Shut-Off Valve Solution Tank US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 18 INSTALLATION continued SPILL RECOVERY Mount the pump vertically and use the spill recovery to drain chemical back to the tank in the event of tube failure. This will help prevent chemical from collecting in the tube housing and reduces spillage on the floor. The pump motor is ventilated and water intrusion can cause motor damage.
  • Page 19 . While firmly holding the adapter or tube fitting, wrench tighten the 3/8" connecting nut one additional half turn. If leak occurs, gradually tighten the 3/8" connecting nut as required. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 20 DO NOT slide tubing all the way to the bottom of the weighted strainer. Tubing could become flush with the nose of the strainer and the pump may not prime due to blockage. Suction Line 3.5" (9 cm) Weighted " Suction Line Strainer Classic Series www.stenner.com...
  • Page 21 More on next page DO NOT use thread seal tape on pump tube threads. Shut-Off Valve Duckbill 1/4" or Check Valve 1/2" FNPT Reduction Bushing Typical Point of Injection Trim Injection Fitting US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 22 The injection point and fitting require periodic maintenance to clean any deposits or buildup. To allow quick access to the point of injection, Stenner recommends the installation of shut-off valves. Classic Series www.stenner.com...

  • Page 23: Troubleshooting

    Buff off rotor or replace rotor, replace phenolic gear Worn or cracked gear case cover Replace gear case or gear case cover Insufficient lubrication Apply AquaShield to gears and ™ gear poststo gears and gear posts US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 24 Pump head rotates continuously Variable cam out of place or worn Replace or re-insert variable cam Ratcheting sound Index plate worn Turn over or replace index plate Variable cam worn Replace variable cam Lifter worn Replace lifter or complete spider assembly Classic Series www.stenner.com...
  • Page 25 Roller assembly broken Replace roller assembly Malfunctioning feed rate control Refer to feed rate control section Incorrect motor rpm Replace with motor that matches pump model US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 26 Sleeve and/or plastic gripper inside Replace if damaged or missing/ 3/8" connecting nut is missing Reorient if incorrectly assembled; damaged, or incorrectly assembled gripper beveled end faces nut; sleeve wider end faces gripper Classic Series www.stenner.com...

  • Page 27: Tube Replacement

    DO NOT pull excessively on pump tube. Avoid kinks or damage during tube installation. Inspect the suction and discharge lines, injection point (into pipe), and check valve duckbill for blockages after any tube rupture. Clear or replace as required. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 28 1. Follow all safety precautions prior to tube replacement. 2. Prior to service, pump water or a compatible buffer solution through the pump and suction and discharge lines to remove chemical and avoid contact. More on next page Classic Series www.stenner.com...
  • Page 29 NOTE: The roller assembly must be collapsed to remove the tube. More on next page Remove and invert cover 3 Lugs Tube Fittings Cover Feet Center of Roller Assembly Align cover feet near tube fittings US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 30 12. Reinstall the clean tube housing. On an adjustable pump, also install the shaft into the feed rate control. Check rollers ™ 13. Apply AquaShield to the shaft tip. 14. Install the roller assembly. More on next page Classic Series www.stenner.com...
  • Page 31 Position the cover feet near the Remove and invert cover tube fittings. Illustration L 3 Lugs More on next page Center of Roller Assembly Align cover feet near the bottom US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 32 The tube will be pressed against the tube housing wall. Illustrations M & N c. Remove the latch from the vent and re-attach it Install cover feet first to the tube housing. Proceed to step 9. More on next page Classic Series www.stenner.com...
  • Page 33 Be sure the cover is seated with the sleeve bearing on the shaft and is flush with the Cover Feet housing, before latching. Illustration P More on next page Install cover feet first US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 34 6. Reconnect the suction and discharge lines. DO NOT allow the tube fittings to turn inside the pump housing. 7. Turn the pump on and run for two minutes to verify operation. Classic Series www.stenner.com...
  • Page 35 To reduce risk of exposure, the use of proper personal protective equipment is mandatory when working on or near chemical metering pumps. Duckbill Check Valve Injection Fitting Check Valve Body Duckbill Areas that may clog US and Canada 800.683.2378, International 904.641.1666 Classic Series...

  • Page 36: Cleaning The Point Of Injection

    (DO NOT drill through the opposite pipe wall). More on next page Replace Duckbill Clean out accumulated deposits with a #2 Phillips head screwdriver. Periodic inspection and cleaning of the point of injection will maintain proper pump operation and provide maximum tube life. Classic Series www.stenner.com...
  • Page 37 NOTE: The roller assembly needs to be expanded so the tube is pressed against the tube housing wall. 10. Put the metering pump back in service and inspect all connections for leaks. Cut off the calcified or blocked section. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 38 On-Off Switch Plate Coil Motor Shaft Thrust Washer with Gear Gear Case Toggle Switch Motor Base Screw D Gear Case Cover Switch Boot Motor Base Mounting Bracket Pressure Spring (adjustable models only) Contact factory for part numbers. Classic Series www.stenner.com...
  • Page 39 Classic Adjustable 85, 170 220V PM6082D 120V ME6041D Classic Fixed 45 220V ME6042D 120V ME6081D Classic Fixed 85 220V ME6082D 120V DM6041D Classic Fixed 100 220V DM6042D 120V DM6081D Classic Fixed 170 220V DM6082D US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 40 PM6426D 230V PM68230 Classic Adjustable 85, 170 250V PM6826D 230V ME64230 Classic Fixed 45 250V ME6426D 230V ME68230 Classic Fixed 85 250V ME6826D 230V DM64230 Classic Fixed 100 250V DM64250 230V DM68230 Classic Fixed 170 250V DM68250 Classic Series www.stenner.com...
  • Page 41 Metal Reduction Gear Gear Posts Cover Screw B GEAR CASE SERVICE KIT WORKS WITH PART NUMBER Classic Adjustable 45, 100 GSK45A Classic Adjustable 85, 170 GSK85A Classic Fixed 45 GSK45F Classic Fixed 85 GSK85F US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 42 Index Pin Main Shaft Single Head/Adjustable Feed Rate Index Pin Holder Index Plate Output Mounting Plate Dial Ring Main Shaft Double Head/ Adjustable Output Main Shaft Dual Head Dual Control/ Adjustable Output Contact factory for part numbers. Classic Series www.stenner.com...
  • Page 43 DM5040D Classic Dual Control 100, 170 DM504DC AquaShield ™ Index Plate Screw A Lifter Variable Cam FEED RATE CONTROL SERVICE KIT WORKS WITH PART NUMBER Classic Adjustable 45, 85, 100, 170 FSK100 US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 44 Roller Assembly Pump Tube Tube Housing Cover PUMP HEAD PARTS DESCRIPTION 2-PK 4-PK Tube Housing & Latches QP400-1 QP400-2 ––––––––– Latches ––––––––– QP401-2 ––––––––– Roller Assembly QP500–1 ––––––––– QP500–4 Tube Housing Cover & Bushing QP100–1 ––––––––– QP100–4 Classic Series www.stenner.com...
  • Page 45 #1 Versilon ® QP Pump Head QP69T1-1 #2 Versilon ® QP Pump Head QP10T2-1 #2 Versilon ® QP Pump Head QP69T2-1 NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 46 QP697K #1 Versilon ® QP Kit QP10T1K #1 Versilon ® QP Kit QP69T1K #2 Versilon ® QP Kit QP10T2K #2 Versilon ® QP Kit QP69T2K NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. Classic Series www.stenner.com...

  • Page 47: Pump Tubes

    #1 Versilon ® Tube & Duckbill UCTY1DCE #2 Versilon ® Tube & Duckbill UCTY2FD #2 Versilon ® Tube & Duckbill UCTY2DCE NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. US and Canada 800.683.2378, International 904.641.1666 Classic Series...

  • Page 48: Check Valves

    6 mm Includes Santoprene® Duckbill, Nut, Ferrule UCINJCE MCINJCE 6 mm Includes Pellethane® Duckbill, Nut, Ferrule UCTINJCE MCTINJCE 6 mm Includes FKM Duckbill, Nut, Ferrule UCKMJCE MCKMJCE NOTE: Confirm chemical compatibility with the chemical resistance guide in the catalog. Classic Series www.stenner.com...

  • Page 49: For Your Records

    FOR YOUR RECORDS Pump Item Number Serial Number Date of Installation US and Canada 800.683.2378, International 904.641.1666 Classic Series...
  • Page 50 STENNER PUMP COMPANY 3174 DeSalvo Road Jacksonville, Florida 32246 USA Phone: 904.641.1666 US Toll Free: 800.683.2378 Fax: 904.642.1012 sales@stenner.com www.stenner.com Hours of Operation (EST): Mon.–Thu. 7:30 am–5:30 pm Fri. 7:00 am–5:30 pm Assembled in the USA © Stenner Pump Company All Rights Reserved IMCL 030221...

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