Stenner Pumps ECON FP Series Installation And Maintenance Manual
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Stenner Pumps ECON FP Series Installation And Maintenance Manual

Peristaltic metering pump
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ECON FP PUMP SERIES
PERISTALTIC METERING PUMP
INSTALLATION AND MAINTENANCE MANUAL
TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED
PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS
FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
W RNING
PERISTALTIC METERING PUMPS SINCE 1957

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  • Page 1 PERISTALTIC METERING PUMPS SINCE 1957 ECON FP PUMP SERIES PERISTALTIC METERING PUMP INSTALLATION AND MAINTENANCE MANUAL W RNING TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS FOR ALL SAFETY INFORMATION & INSTRUCTIONS.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Warranty and Service Policy ..............3 Safety Instructions ..cover, 4-6, 9, 15, 17, 20-21, 23, 25-29, 31-34, 36 Materials of Construction ..............7 Accessories ..................8 Flow Rate Outputs ................9 Modes of Operation Description ............10 Control Panel Guide..............
  • Page 3 WARRANTY AND CUSTOMER SERVICE LIMITED WARRANTY Stenner Pump Company will for a period of one (1) year from the date of purchase (proof of purchase required) repair or replace at our option all defective parts. Stenner is not responsible for any removal or installation costs. Pump tube assemblies and rubber components are considered perishable and are not covered in this warranty.

  • Page 4: Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When installing and using this electrical equipment, basic safety precautions should always be followed, including the following: 1.READ AND FOLLOW ALL INSTRUCTIONS. 2.WARNING - To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
  • Page 5 SAFETY INFORMATION Warns about hazards that CAN cause death, serious personal injury, or property damage if ignored. ELECTRIC SHOCK HAZARD ELECTRIC SHOCK HAZARD: The pump must only be used with the Class II power supply that is supplied with the pump. RISQUE DE CHOC ELECTRIQUE: La pompe ne peut être utilisée qu’avec le bloc d’alimentation de type Classe II originalement fourni avec celle-ci.
  • Page 6 SAFETY INFORMATION continued Warns about hazards that WILL or CAN cause minor personal injury or property damage if ignored. PLUMBING: Metering pump installation must always adhere to your local plumbing codes and requirements. Be sure installation does not constitute a cross connection. Check local plumbing codes for guidelines.

  • Page 7: Materials Of Construction

    MATERIALS OF CONSTRUCTION All Housings Polycarbonate Pump Tube & Check Valve Duckbill Santoprene ® (FDA approved) Suction/Discharge Tubing & Ferrules Polyethylene (FDA approved) Suction Line Strainer and Cap PVC or Polypropylene (both NSF listed); ceramic weight Tube & Injection Fittings PVC or Polypropylene (both NSF listed) Connecting Nuts PVC or Polypropylene (both NSF listed)

  • Page 8: Accessories

    ACCESSORIES Contents 3 Connecting Nuts 1/4" 3 Ferrules 1/4" or 6 mm Europe 1 Duckbill Check Valve 1 Weighted Suction Line Strainer 1/4" or 6 mm Europe 1 20' Roll of Suction/Discharge Tubing 1/4" White or UV Black OR 6 mm White Europe 1 Additional Pump Tube 1 Manual Econ FP...

  • Page 9: Flow Rate Outputs

    FLOW RATE OUTPUTS Item Number Pump Roller Turndown Gallons Gallons Ounces Ounces Pressure Prefix Tube Assembly Ratio per Day per Hour per Hour per Minute Max. psi E10PLM White 10:1 0.49 0.02 0.04 E10PHM White 10:1 0.83 0.03 0.07 E20PHM White 10:1 1.41...

  • Page 10: Modes Of Operation Description

    MODES OF OPERATION DESCRIPTION The Econ FP is a flow activated pump and will accept a dry contact signal or a 12-24VAC/VDC signal from any control equipment that responds to flow. The pump runs at a set time or a set speed according to the mode of operation selected.

  • Page 11: Control Panel Guide

    CONTROL PANEL GUIDE – BUTTONS The control panel has a backlit LCD display; when operating it will display the operating modes and the % setting. The pump is factory pre-set at the lowest settings. The keypad is locked and in standby mode. MODE To unlock the keypad, simultaneously press and hold for 5 seconds.
  • Page 12 CONTROL PANEL GUIDE – INDICATORS The display has flashing indicators beneath the operating mode and setting. The indicators are “PRIME”, “STANDBY”, “SIGNAL”, “PAUSE” and “KEYPAD LOCKED” and represent the following functions: PRIME = Prime button is pressed, pump will run full speed STANDBY = Standby button was pressed, pump is in standby SIGNAL = Pump received a signal PAUSE = Pump received a dry contact to the pause input...

  • Page 13: Pre-Programming Requirements

    PRE-PROGRAMMING REQUIREMENTS Before programming the pump, collect or calculate the data in steps A through D then continue with the instructions for the Seconds, Auxiliary or Flow Switch mode. A. Determine the Maximum System Flow Rate or Well Pump Flow Rate in Gallons per Minute.
  • Page 14 PRE-PROGRAMMING REQUIREMENTS continued C. Calculate Metering Pump Output Requirement in Gallons per Day . Maximum System Flow Rate (gpm) x Dosage (ppm) x 1440 Metering Pump Output Requirement (gpd) Solution Strength ppm Solution Strength % x 10,000 = Solution Strength ppm D.

  • Page 15: Program Pump Settings

    SECONDS MODE (dry contact signal) PROGRAM PUMP SETTINGS 1. Calculate the Available Dose Time in Seconds. The available dose time is the minimum time interval between the water meter contact closures. 60 Seconds = Maximum System Flow Rate (spg) Maximum System Flow Rate (gpm) Maximum System Flow Rate (spg) = Available Dose Time (sec.) Water Meter’s contacts per gallon (cpg)
  • Page 16 SECONDS MODE (dry contact signal) continued PROGRAM PUMP SETTINGS 4. Program the Pump Operating Mode and the Pump Operating Time Percentage. Unlock the Keypad Press simultaneously and hold for 5 seconds to unlock the keypad. MODE Pump Operating Mode  First, press and continue to hold , then press ...
  • Page 17 AUXILIARY (12-24VAC/VDC signal) PROGRAM PUMP SETTINGS General Guidelines The host device must have the ability to interface with the pump via a 12-24VAC/VDC signal. For typical water softener installation, the controller provides the ability to program the amount of water that passes through the water softener in gallons per signal (referred to as Water Volume per Signal in 2a below) and the duration of the signal in seconds (referred to as Water Softener Chemical Feed Duration in 2b below).
  • Page 18 AUXILIARY (12-24VAC/VDC signal) continued PROGRAM PUMP SETTINGS 3. Calculate the Pump Speed Percentage. Metering Pump Output Requirement (gpd) x 100 = Pump Speed Percentage Metering Pump Maximum Output (gpd) 4. Program the Pump Operating Mode and the Pump Speed Percentage. Unlock the Keypad Press simultaneously and hold for 5 seconds to unlock the keypad.
  • Page 19 FLOW SWITCH (dry contact signal) PROGRAM PUMP SETTINGS 1. Calculate the Pump Speed Percentage Setting. Metering Pump Output Requirement (gpd) x 100 = Pump Speed Percentage Setting Metering Pump Maximum Output (gpd) 2. Program the Pump Operating Mode and the Pump Speed Percentage. Unlock the Keypad Press simultaneously and hold for 5 seconds to unlock the keypad.

  • Page 20: Installation

    INSTALLATION ADDITIONAL SAFETY INSTRUCTIONS NOTICE: Indicates special instructions or general mandatory action. Read all safety hazards before installing or servicing the pump. The pump is designed for installation and service by properly trained personnel. Use all required personal protective equipment when working on or near a metering pump.
  • Page 21 INSTALLATION MOUNT PUMP Select a dry location (to avoid water intrusion and pump damage) above the solution tank. NOTE: A mounting template is provided on page 41. To prevent pump damage in the event of a pump tube leak, never mount the pump vertically with the pump head up.
  • Page 22 INSTALLATION — Brown (or Orange) Blue Green AUXILIARY PAUSE White SECONDS or FLOW SWITCH Black 1. Connect signal wires as required by the installation: SECONDS Black & Red FLOW SWITCH Black & Red PAUSE Green & White AUXILIARY Brown (or Orange) & Blue - For AC signal, there is no polarity.
  • Page 23 INSTALLATION continued ADDITIONAL INSTRUCTIONS FOR CE PUMPS ADDITIONAL INSTALLATION INSTRUCTIONS All Class II Pumps located in Zone 1 of swimming pool areas require locating where flooding cannot occur. This pump is intended to be installed as “fixed” as opposed to portable. The pump must be installed in a vertical position as shown in the installation diagram.
  • Page 24 INSTALLATION DIAGRAM featuring a Water Meter Disassembled View of Duckbill Check Valve maximum 80 psi Grounded Power Outlet: (Grounded-Fault Circuit- Interrupter GFCI) Pump Input Signal Cable Duckbill Disassembled View Flow direction of nut and of solution ferrule Discharge Connection Suction Line Line Water Meter Output Cable...
  • Page 25 INSTALLATION continued INSTALL SUCTION LINE TO PUMP HEAD 1. Uncoil the suction/discharge line. Use outside of solution tank as a guide to cut proper length of suction line ensuring it will be 2-3" above the bottom of solution tank. Allow sufficient slack to avoid kinks and stress cracks. Always make a clean square cut to assure that the suction line is burr free.
  • Page 26 INSTALLATION continued INSTALL SUCTION WEIGHT TO SUCTION LINE 1. Drill a hole into the bung cap or solution tank lid. Slide the tubing through and secure the weighted strainer to the line. 2. To attach the strainer, push approximately 3.5" of suction line through the cap on the strainer body.
  • Page 27 INSTALLATION continued INSTALL DISCHARGE LINE TO PUMP HEAD AND INJECTION POINT 1. Make a secure finger tight connection on the discharge fitting of the pump head as instructed in Install Suction Line instructions. DO NOT use thread sealant tape on pump tube connections or tools to tighten connections.
  • Page 28 INSTALLATION continued START PUMP 1. Take the pump out of standby. First, press and continue to hold , then press MODE . Prime the pump. First, press and continue to hold , then press MODE STBY PRIME Once the pump is primed, release both buttons. Observe flow as actuated by the system and check all connections for leaks.

  • Page 29: Troubleshooting

    TROUBLESHOOTING – DRIVE ASSEMBLY HAZARDOUS VOLTAGE: DISCONNECT power before service. Electrical service should be performed by trained personnel only. PROBLEM POSSIBLE CAUSE SOLUTION Noise is excessively loud Lubrication is insufficient Grease gears and gear posts Gears or gear posts are worn Inspect/replace gears and gear posts Drive assembly does not work Electrical supply is faulty...
  • Page 30 TROUBLESHOOTING – PUMP HEAD PROBLEM POSSIBLE CAUSE SOLUTION Components are cracking Chemical attack Check chemical compatibility Visible fluid in pump head Pump tube rupture/leak Replace pump tube according to instructions No pump output; Depleted solution tank Replenish solution pump head rotates Pump suction line weight is above solution Maintain suction line 2-3"...
  • Page 31 TROUBLESHOOTING – PUMP TUBE NOTICE: A leaking pump tube damages the metering pump. Inspect pump frequently for leakage and wear. Refer to Tube Replacement section for additional safety precautions and instructions. PROBLEM POSSIBLE CAUSE SOLUTION Tube leaking Pump tube ruptured Replace pump tube according to instructions Calcium or mineral deposits Clean injection fitting, replace pump tube...

  • Page 32: Tube Replacement

    TUBE REPLACEMENT RISK OF EXPOSURE To reduce risk of exposure, check the pump tube regularly for leakage. At the first sign of leakage, replace the pump tube. To reduce risk of exposure, the use of proper personal protective equipment is mandatory when working on or near metering pumps.
  • Page 33 TUBE REPLACEMENT PREPARATION 1. Follow all safety precautions prior to tube replacement. 2. Prior to service, pump water or a compatible buffer solution through the pump and suction and discharge lines to remove fluid and avoid contact. 3. Unplug the pump. 4.
  • Page 34 TUBE REPLACEMENT continued REMOVE TUBE Always unplug pump before doing maintenance work. 1. The cover must be removed to program the pump. Remove the self-tapping Phillips head screw and slide the cover off. To unlock the keypad, simultaneously press and hold for 5 seconds.
  • Page 35 TUBE REPLACEMENT continued INSTALL NEW TUBE 1. To install new tube, insert one fitting into slot, pull tube around the center of the roller assembly and insert second fitting into the other slot. Illustration D 2. Align tube housing cover with track and slide over tube until fully closed. Illustration E 3.
  • Page 36 CLEANING THE POINT OF INJECTION – SAFETY INFORMATION NOTICE: Indicates special instructions or general mandatory action. The duckbill check valve allows the extension tip to be installed in the center of the pipe directly in the flow of water to help reduce deposit accumulation. Warns about hazards that CAN cause death, serious personal injury, or property damage if ignored.

  • Page 37: Cleaning The Point Of Injection

    CLEANING THE POINT OF INJECTION continued 1. Turn metering pump off and unplug cord. Disable water pump or auxiliary equipment electrical supply. 2. Depressurize system and bleed pressure from pump discharge line. 3. Loosen and remove connecting nut and ferrule from the duckbill check valve to disconnect discharge tubing: •...
  • Page 38 CLEANING THE POINT OF INJECTION continued 5. Replace discharge line if cracked or deteriorated. If the end is clogged, cut off the calcified or blocked section of discharge line: • Reassemble the duckbill check valve in reverse order. • Replace ferrule and reinstall the discharge line to the duckbill check valve approximately 3/4"...

  • Page 39: Exploded View

    EXPLODED VIEW Pump Head Cover Gear Kit Drive Assembly Pad Drive Assembly Cover Screw White Roller Black Roller Assembly Assembly (pump tubes (pump tubes G, H) F, M) Pump Tube USA and Canada 800.683.2378, International 904.641.1666 Econ FP...

  • Page 40: Parts

    PARTS DESCRIPTION 2-PK Gear Kit EC310 ––––––––– E10 prefix pumps Gear Kit EC320 ––––––––– E20 prefix pumps Drive Assembly Pad EC302 ––––––––– White Roller Assembly EC350 ––––––––– (works with tube F, M) Black Roller Assembly EC351 ––––––––– (works with tubes G, H) F Santoprene ®...

  • Page 41: Mounting Template

    MOUNTING TEMPLATE USA and Canada 800.683.2378, International 904.641.1666 Econ FP...
  • Page 42 STENNER PUMP COMPANY 3174 DeSalvo Road Jacksonville, Florida 32246 USA Phone: 904.641.1666 US Toll Free: 800.683.2378 Fax: 904.642.1012 sales@stenner.com www.stenner.com Hours of Operation (EST): Mon.–Thu. 7:30 am–5:30 pm Fri. 7:00 am–5:30 pm Assembled in the USA © Stenner Pump Company All Rights Reserved IMEFP 052220...

This manual is also suitable for:

Econ fp e10plmEcon fp e10phmEcon fp e20phmEcon fp e20phfEcon fp e20phgEcon fp e20phh

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