Related Manuals for Rockwell Automation Allen-Bradley 440G-MZS20SNRJ
Summary of Contents for Rockwell Automation Allen-Bradley 440G-MZS20SNRJ
- Page 1 Guardmaster Guard Locking Switch Catalog Numbers 440G-MZS20SNRJ, 440G-MZS20UNRJ, 440G-MZS20SNLJ, 440GMZS20UNLJ User Manual Original Instructions...
- Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
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Page 3: Table Of Contents
GuardLink Mode ..........23 Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... - Page 4 Index ........... . 57 Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
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Page 5: Preface
Summary of Changes This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes. Topic Page Added FCC and IC certification information Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 6: Terminology
Preface Terminology The Industrial Automation Glossary (publication AG-QR071) contains terms and abbreviations that are used by Rockwell Automation to describe industrial automation systems. Table 1 lists specific terms and abbreviations that are used in this manual. Table 1 - Terms and Abbreviations... -
Page 7: Product Overview
Although the locking bolt drive uses a bi-stable solenoid, the device logic and functionality are configured to replicate the functionality of a Power to Release or Power to Lock solenoid-operated switch (depending on type). Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 8: Guard Locking On Power To Release Versions
If the guard door is closed when the start-up sequence is interrupted, the guard door is locked. Use the auxiliary release to unlock the switch. Assembly Overview Actuator LINK and DEVICE status indicators Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 9: Product Selection
Standard code actuator (Low level to ISO 14119) 440G-MZAS Unique code actuator (High level to ISO 14119) 440G-MZAU Table 7 - Accessories Description Cat. No. L-shaped 440G-MZAM1 Actuator mounting bracket Z-shaped 440G-MZAM2 Switch mounting bracket 440G-MZAM3 Padlock accessory 440G-MZAL Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 10: Package Contents
Chapter 1 Product Overview Package Contents The box includes the following components: Description Photo Switch Body Actuator Installation Instructions: publication 440G-IN018 Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 11: Safety Concept
• EN ISO 12100 • EN ISO 14119 • EN ISO 13854 • EN ISO TR 24119 • EN ISO 13855 • EN ISO 14120 • EN ISO 13857 • Application-specific C-level standards Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... - Page 12 Chapter 2 Safety Concept Notes: Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
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Page 13: Installation
ATTENTION: For the switch, actuator, and actuator mounting bracket: • Only use the designated mounting holes. • Never drill or use to support other structures such as a conduit, cable ways, or other hardware. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 14: Switch Orientation
Figure 3 - Minimum Distance between Switches [mm (in.)] 100 (3.94) IMPORTANT If the minimum separation distance is not observed, the electromagnetic fields interact causing crosstalk. Crosstalk can result in nuisance faults and false operation. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 15: Environmental Considerations
Check the manufacturer specifications of any thread-locking compound used to secure the screws. It is recommended to use a cyanoacrylate-type compound. Other compounds can cause stress cracks in the plastic feet of the switch. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 16: Typical Applications
Mount the switch on outside of a hinged door Z-shaped Actuator Mounting Bracket Actuator Z-shaped Actuator Mounting Bracket • Mount the switch on a sliding door L-shaped Actuator L-shaped Actuator Actuator Mounting Bracket Mounting Bracket Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 17: Auxiliary Release
- Less than once a year for SIL 2, cat. 3, PLd ATTENTION: During the functional test, verify that there are no persons in the danger area and that the machine startup does not cause a hazard. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 18: Ossd Mode
9. Test to confirm that the machine can start. 10. Send an unlock command to this 440G-MZ safety switch only over the link. 11. Confirm that the machine stops, the guard door is mechanically unlocked, and the machine cannot restart. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 19: Wiring And System Integration
The recommended patchcord for use with GuardLink® and ArmorBlock® Guard Safety I/O is the 2 m (6.5 ft) catalog number 889D-F5ACDM-2. Replace the 2 with 0M3 [0M3 (0.98 ft)], 1 [1 m (3.28 ft)], 5 [5 m (16.4 ft)], or 10 [10 m (32.8 ft)] for standard cable lengths. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 20: Ossd Mode Safety Signals
DG safety relay master. The 440G-MZ safety switch, with embedded GuardLink technology, connects to the link with a passive tap (as shown in Figure 8 on page 21) or a passive power tap (catalog number 440S-PF5D4). Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 21: Add Device To A Studio 5000 Project
Project for information about using the safety master. See publication 440R-UM009 upload method or manual method to add a 440G-MZ safety switch in a GuardLink circuit controlled by a Guardmaster® DG safety relay. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 22: Upload Method
With the manual method, a 440G-MZ safety switch can be added to a GuardLink circuit in steps as shown in Figure Figure 10 - Manual Method 1. Right-click the GuardLink and select Add Device. 2. Select the correct catalog number from the device list Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 23: Lock Command
The device closest to the master receives the command first. The device furthest away from the master receives the command last. See publication 440R-UM015 for more information. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... - Page 24 Chapter 4 Wiring and System Integration Notes: Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
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Page 25: Setup
GuardLink is powered ON and the switch is unlocked to insert the actuator and initiate the teach process. During commissioning, connect the switch as shown in Figure Figure 11 - Wiring Brown +24V DC White DEVICE Black LINK Gray Blue Gnd 0V 889D-F5NC-x 889D-F5BC-x Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 26: First-Time Learn
OSSD inputs not valid Red-red-red-green Cannot learn a standard actuator Red-red-red-green-green Actuator already learned Red-red-red-green-green-green Bad RFID; actuator moved out of range Red-red-red-green-green-green-green Exceeded learning eight actuators Red-red-red-green-green-green-green-green Unit locked: cannot learn another actuator Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 27: Status Indicators During Power-Up Routine
(2) The Link status indicator is only used when the 440G-MZ safety switch is connected in a GuardLink system. It is OFF when the 440G-MZ safety switch is connected directly to an I/O device or safety relay (OSSD mode). Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 28: Diagnostic/Fault Codes
Actuator not paired unique coded actuator (Cat. No. 440G-MZAU) to start the commissioning process. The actuator is not detected (RFID is not present). Close the guard door 40 (28) Guard door open to lock. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 29: Fault Codes
Inspect the actuator and RFID tag for signs of damage. Fault reset the device. If the error persists, replace the actuator. An internal device fault has occurred. Reset the device. If error 255 (FF) Internal fault persists, replace it. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 30: Troubleshooting
Check the manufacturer specifications of any thread-locking compound used to secure the screws. It is recommended to use a cyanoacrylate-type compound. Other compounds can cause stress cracks in the plastic feet of the switch. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 31: Wire To Glp Safety Relay
S32 S42 L11 L12 A2 14 24 Y32 P12 P22 Wiring Header Brown +24V DC Blue 889D-F5NC-X Status Safety Input 1 800FM-MT44 Safety COM Blue Black Safety Input 2 Blue 872C-D8NP18-E5 24V DC COM Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 32: Circuit Status As Shown
Reset to lock the gate and return the machine to production speeds. The circuit meets the safety requirements up to Category 3, Performance Level d in accordance with ISO 13849-1 and SIL CL 2 in accordance with IEC 62061. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 33: Wire To Glt Safety Relay
PowerFlex® 525 drive can operate with pulse tested inputs to S1 and S2. Starting Close the gate. Press Reset and Gate Lock Request to lock the gate and turn on the GLT safety outputs. Press Start to turn the motor ON. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 34: Stopping
Reset to lock the gate and return the machine to a production state. The circuit meets the safety requirements up to Category 3, Performance Level d in accordance with ISO 13849-1 and SIL CL 2 in accordance with IEC 62061. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 35: Wire To Di And Emd Safety Relay
EMD safety relay is configured for 8-second off-delay; Range setting of 2 is 10 s, Time setting of 8 is 80% of the range. The X32 terminal is ON because the EMD safety outputs are OFF. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 36: Starting
E-stop. The circuit can meet the safety requirements up to Category 4, Performance Level e in accordance with ISO 13849-1 and SIL CL 3 in accordance with IEC 62061. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 37: Wire To Dg Safety Relay
Brown 889D-F4NE-X Blue Control Status 440G-MZS20*NR* 440G-MZS20*NR* L1 L2 13 23 Control TIME Machine Status Control System 889D-F5NCDM-X 889D-F5NCDM-X 440R-DG2R2T X1 A2 440S-PFSD 440S-PFSD 440R-ENETR Brown K1 K2 889D-F4NE-X Blue 24V DC Com Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 38: Wire To Cr30 Safety Relay
Black - OSSD 2 White - OSSD 1 Gray - Lock Cmd Blue (Gnd) 24V DC Com Figure 17 on page 39 shows an example CR30 safety relay configuration that works with the schematic in Figure Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... - Page 39 ON. When an unlock request is made, the command is issued 5 seconds after the motor stops running, and the unlock request is latched ON. Figure 17 - CR30 Configuration in CCW Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
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Page 40: Wire To Point Guard I/O Module
The Output Data must be set to Test, as the test outputs are used to generate test pulses for the output contactors, K1 and K2. Figure 19 - 1734-AENTR Module Properties - General Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... - Page 41 Single. Set Mode to Safety Pulse Test. Safety pulse testing is used to detect potential faults in the monitoring circuit. Figure 21 - 1734-IB8S Module Properties - Input Configuration Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
- Page 42 General tab of the 1734-OB8S module properties. Set the Module Definition with the following settings: • Input Data: None • Output: Safety • Input Status: Pt. Status Figure 23 - 1734-OB8S Module Properties - General Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
- Page 43 An HMI input can reset the DCS if a fault is present. Notify the HMI if a fault is present on the CROUT block. An HMI input can reset the CROUT if a fault is present. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
- Page 44 Chapter 7 Application Examples Figure 25 - 1734 Example Studio 5000® Program Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
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Page 45: Wire To Armorblock Guard I/O Module
General tab of the ArmorBlock module properties. The Input Status must be set to Combined Status - Muting and the Output Data must be set to Combined. Figure 27 - Module Properties - General Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... - Page 46 Points 0 and 1 drive the output contactors K1 and K2. The point Types are set to Dual, and the Modes are set to Safety. Figure 30 - Module Properties - Output Configuration Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
- Page 47 An HMI input can reset the DCS if a fault is present. Notify the HMI if a fault is present on the CROUT block. An HMI input can reset the CROUT if a fault is present. Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
- Page 48 Chapter 7 Application Examples Figure 31 - Example Studio 5000 Program Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
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Page 49: Wire To Msr55P Back Emf Safety Relay
440G-MZS20*NR* Power to Release 889D-F5NC-X No aux Fuses* Brown (+24) Black - OSSD 2 ON status White - OSSD 1 ON status Gray - Unlock Request Error status Blue (Gnd) 24V DC Com Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... - Page 50 Chapter 7 Application Examples Notes: Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
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Page 51: Safety Ratings
DC-13 24V 200 mA Insulation voltage U (IEC 60947-5-1) Impulse withstand voltage U (IEC 60947-5-1) 1 kV Pollution degree (IEC 60947-5-1) Auxiliary release Built in Protection class (IEC 61140) Class II Mechanical life 500,000 cycles Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 52: Outputs (Guard Door Closed And Locked)
• Actuator L mounting bracket 0.27 (0.6) • Actuator Z bracket 0.54 (1.2) • Switch L bracket 1 (2.2) • Short-circuit • Current limitation • Overload Protection Type • Reverse polarity • Overvoltage • Thermal shutdown/restart Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... -
Page 53: Certifications
This device must accept any interference received, including interference that may cause undesired operation. Changes and Modifications not expressly approved by Rockwell Automation can void your authority to operate this equipment under Federal Communications Commissions rules. • This device complies with Industry Canada license-exempt RSS standard(s). -
Page 54: Approximate Dimensions
124.3 (4.9) 74.2 (2.9) 4 x Ø7.1 (0.3) (2.6) 30.3 (0.33) 6 x Ø6.3 (0.2) 40 (1.6) 46.8 6 x Ø8.5 (0.33) 2 x Ø8.5 (0.33) (1.8) 76.6 (3.01) 29.3 (1.2) 124.3 (4.9) REF Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... - Page 55 5.3 (0.2) 3 x Ø5.2 (0.2) 2 x 80 (3.1) 134.5 (5.3) 160 (6.3) 182 (7.2) (3.1) 42.2 30.4 (1.2) 33 (1.3) 2 x Ø8.5 (0.33) (1.7) (0.24) 60.5 (2.4) 25.3 (1) 68.8 (2.7) Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
- Page 56 2 x Ø4.7 (0.2) 15.5 (0.6) 3 x Ø7.4 (0.3) 17.5 (0.7) (0.79) (1.4) 3 x 10 (0.39) REF (1.8) 8 x R2 (0.1) 2 x 7.8 (0.3) 63.8 (2.5) 74.8 (2.9) 85.8 (3.4) Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
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Page 57: Index
Industry Canada European Union Directive 53 license-exempt RSS standard 53 concept ingress protection 15 safety 11 installation 13 content integration package 10 correct use 13 GuardLink system 20 CR30 safety relay application 38 Rockwell Automation Publication 440G-UM004C-EN-P - August 2020... - Page 58 8 mount 15 Power to Release mounting holes guard locking 8 cracked/broken 30 power-up routine system integration status indicator 27 GuardLink 20 product selection 9 protection ingress 15 proximity pair 14 Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
- Page 59 17 GuardLink mode 18 OSSD mode 18 time reaction 6 response 6 troubleshooting 30 TÜV Certified 53 UL Listed 53 unique coding 6 correct 13 wiring 19 Z bracket dimension 54 Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
- Page 60 Index Notes: Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
- Page 61 Guardmaster Guard Locking Switch User Manual Rockwell Automation Publication 440G-UM004C-EN-P - August 2020...
- Page 62 Rockwell Automation maintains current product environmental information on its website at rok.auto/pec. Allen-Bradley, ArmorBlock, Connected Components Workbench, GuardLink, GuardLogix, Guardmaster, Guard I/O, expanding human possibility, Kinetix, POINT Guard I/O, PowerFlex, Rockwell Automation, Rockwell Software, and Studio 5000 are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of ODVA, Inc.
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