Sealey AK452X.V4 Instructions

thank you for purchasing a sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PlEasE REaD THEsE INsTRUCTIONs CaREFUllY. NOTE THE saFE OPERaTIONal REQUIREMENTs, WaRNINgs aND CaUTIONs. UsE THIs
PRODUCT CORRECTlY aND WITH CaRE FOR THE PURPOsE FOR WHICH IT Is INTENDED. FaIlURE TO DO sO MaY CaUsE DaMagE aND/OR PERsONal INJURY
aND WIll INValIDaTE THE WaRRaNTY. PlEasE KEEP INsTRUCTIONs saFE FOR FUTURE UsE.
1. saFETY INsTRUCTIONs
WaRNINg! Disconnect the grease pump from the air supply before changing accessories, servicing or performing any maintenance.
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WaRNINg! Ensure correct air pressure is maintained and not exceeded. recommended pressure 115psi.
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Maintain pump in good condition (use an authorised service agent).
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replace or repair damaged parts. check the grease bucket to ensure it is not damaged. A damaged grease bucket will cause the follower plate to jam. Use
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recommended parts only. Non authorised parts may be dangerous and will invalidate the warranty.
Wear appropriate protective clothing. When handling lubricants refer to manufacturer's instructions and conform to local regulations.
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use the pump in an appropriate working area for its function. Keep area clean and tidy and free from unrelated materials and ensure there is adequate
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lighting.
Keep air hose away from heat, oil and sharp edges. check air hose for wear before each use, and ensure that all connections are secure.
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Maintain correct balance & footing. Ensure floor is not slippery, wear non slip shoes.
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Keep children and unauthorised persons away from the working area.
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Dispose of waste grease in accordance with local authority regulations.
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WARNING! Turn off air supply and de-pressurise the control nozzle before removing the pump unit from any installation or mobile system. Failure to comply
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with this instruction may damage the unit and will invalidate your warranty.
When not in use ensure the air supply is turned off.
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DO NOT allow unauthorised persons to operate the pump.
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WARNING! DO NOT tamper with or open pump unit. To do so will invalidate your warranty.
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DO NOT point grease gun at yourself, other persons or animals.
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DO NOT pull the grease pump unit by the hoses, or yank the hose from the air supply.
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DO NOT force the pump to achieve a task it was not designed to perform.
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DO NOT operate the pump when you are tired, under the influence of alcohol, drugs or intoxicating medication.
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When not in use, disconnect the unit from the air supply. clean the unit and store in a dry, safe, childproof location.
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2. DEsCRIPTION & aPPlICaTION
2.1. Description
fitted with high efficiency 50:1 air motor. Workshop tested reliability. supplied with safety regulator to prevent over pressurisation of pump unit. fitted with
follower plate to prevent pump unit cavitation and ensure a smooth flow of grease. Includes sAE100r2At rated grease hose, Z-swivel, hand-gun and
bucket trolley.
2.2. application
the AK452X.V4 and AK453X.V3 are designed for use with most popular multi-purpose greases to nLGI no.2 specification made with light to medium base
oil viscosities. the flow rate (delivery) performance will vary dependant upon the lubricant viscosity, temperature, additives, and on the pipelines used.
IMPORTANT: For effective and extended operating life of the unit, an air regulator (air line oiler and moisture separator) is included with your grease gun.
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The air regulator must be connected to the unit as described in the assembly instructions. We recommend that the operating pressure is set to 115psi to
avoid damaging unit and to prevent any leakage in the delivery lines. Ensure only air operated grease flexible hoses are used with this equipment.
3. sPECIFICaTIONs
ratio (AK452X.V4 & AK453X.V3) . . . . . . . . . 50:1
Maximum air pressure . . . . . . . . . . . . . . . . 150psi
operating air pressure . . . . . . . . . . . . . . . . 115psi
Max. delivery pressure . . . . . . . . . . . . . . . 5000psi
Max. delivery performance . . . . . . . . 1100g/minute
4. CONTENTs
4.1. Contents
remove items from carton and identify pieces from contents list below using fig.1 and fig.2 as a reference.
contact your supplier immediately if any pieces are missing or damaged.
(A) Platform
(B) Handle
(c) support bracket
(D) securing hook
(E) Grub screw
(f) Wheel assembly
(G) castor
5. assEMblY
5.1. assembling the trolley (Refer to fig.1)
5.1.1. Attach the wheels (f) and castors (G) to the platform (A) using the nuts and bolts provided.
5.1.2. slide the support bracket (c) then the securing hook (D) onto the handle (B). Attach the handle (B) to the platform (A) and secure with the grub screw (E).
5.2. assembling the pump unit (Refer to fig.2)
WARNING! Clean new delivery lines ensuring all metal shavings have been removed before connecting the pump and control valves. Any dirt in the inlet
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hoses will damage the unit and may invalidate your warranty.
5.2.1. Place the grease bucket (12) onto the platform of the trolley.
5.2.2. remove the original lid supplied with the grease bucket and store it for future use.
5.2.3. Insert the follower plate (1) into the top of the grease bucket (12) with the handle uppermost and settle it down onto the surface of the grease. the follower
plate is drawn down by the suction of the air pump and compresses the grease during operation to prevent air pockets.
InstructIons for:
aIR OPERaTED gREasE PUMP
MoDEL no's:
Air consumption . . . . . . . . . . . . . . . . . . . . . . .6cfm
Air inlet . . . . . . . . . . . . . . . . . . . . 1/4"BsP female
Material outlet. . . . . . . . . . . . . . . 1/4"BsP female
Bucket capacity AK452X.V4. . . . . . . . . . . . 12.5kg
Bucket capacity AK453X.V3 . . . . . . . . . . . 50.0kg
(1) follower plate
(2) Dust cover
(3) Pump shaft
(4) Grease hose
(5) Grease outlet
(6) 1/4"BsP male connector
(7) Air line connector
(8) Pressure gauge
Original Language Version
aK452X.V4 & aK453X.V3
(9) Air oiler
(10) Pump
(11) Air regulator
(12) Grease bucket*
(13) Grease gun
(14) Z-swivel
*not included
fig.1
AK452X.V4, AK453X.V3 Issue: 2 - 12/03/12