GE PACSystems IC695CPU3104 Manual

Programmable control products, battery and energy pack
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GE
Intelligent Platforms
Programmable Control Products
PACSystems* Controllers
Battery and Energy Pack
Manual
GFK-2741D
June 2015

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Summary of Contents for GE PACSystems IC695CPU3104

  • Page 1 Intelligent Platforms Programmable Control Products PACSystems* Controllers Battery and Energy Pack Manual GFK-2741D June 2015...
  • Page 3 Changes, modifications, and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein. It is understood that GE may make changes, modifications, or improvements to the equipment referenced herein or to the document itself at any time. This document is intended for trained personnel familiar with the GE products referenced herein.
  • Page 4 Contact Information If you purchased this product through an Authorized Channel Partner, please contact the seller directly. General Contact Information Online technical support and GlobalCare http://support.ge-ip.com Additional information http://www.ge-ip.com/ Solution Provider solutionprovider.ip@ge.com Technical Support If you have technical problems that cannot be resolved with the information in this guide, please contact us by telephone or email, or on the web at http://support.ge-ip.com...
  • Page 5: Table Of Contents

    Contents Introduction ..............................1 Batteries................................3 Battery Selection ......................................3 2.1.1 Conventional Coin-Cell Lithium Battery (IC698ACC701A, IC698ACC701B) ............3 2.1.2 Conventional Auxiliary Battery (IC693ACC302) ........................ 3 2.1.3 Smart Coin-Cell Lithium Battery (IC698ACC701, revision C & later) ..............3 2.1.4 Smart Auxiliary Lithium Battery (IC695ACC302) ......................3 2.1.5 Rechargeable Battery (IC690RBT001) ...........................
  • Page 6 Contents Energy Packs ..............................17 Energy Pack Compatibility ..................................17 PACSystems RXi Energy Pack (ICRXIACCEPK01A) ........................17 3.2.1 Specifications ....................................17 3.2.2 General Installation Environments ............................18 3.2.3 Industrial Environment Installations ............................ 18 3.2.4 Hardware Installation .................................. 18 3.2.4.1 Mounting the Energy Pack on a DIN Rail ......................18 3.2.4.2 Mounting the Energy Pack Directly on a Panel ....................
  • Page 7: Introduction

    This manual covers the technologies used to back up volatile memory on PACSystems RX3i and RX7i CPUs, and RXi Controllers. Other GE Intelligent Platforms manuals and documents discuss memory retention technologies in passing. However, when it comes to energy sources used by PACSystems to back up volatile memory, this manual should be considered the definitive source.
  • Page 8 Introduction PACSystems* Controllers Battery and Energy Pack Manual GFK-2741D...
  • Page 9: Batteries

    Batteries Batteries Battery Selection 2.1.1 Conventional Coin-Cell Lithium Battery (IC698ACC701A, IC698ACC701B) The conventional coin-cell lithium batteries are relatively small and have the advantage of fitting inside the battery compartment of compatible CPUs. The disadvantages are limited memory retention time, limited CPU compatibility, and no support for low battery detection.
  • Page 10: Battery Compatibility And Memory Retention Time In Days At 20°C

    Batteries Battery Compatibility and Memory Retention Time in Days at 20°C IC698ACC701A IC698ACC701C & later IC695ACC302 IC693ACC302 IC690RBT001 IC698ACC701B revisions Type Coin-Cell Smart Coin-Cell Smart Auxiliary Auxiliary Rechargeable IC695CPU310 33 (18+15) 200 (185+15) IC695CPU315 23 (8+15) IC695CPU320-Ex and earlier IC695CPU320-Fx and 23 (8+15) later IC695CRU320-Bx and...
  • Page 11: Cpu Support Of Low Battery Detection

    Batteries CPU Support of Low Battery Detection For low battery detection to work reliably, a smart battery (IC695ACC302 and IC698ACC701 revision C or later) must be used with a CPU that supports low battery detection, such as the following: IC695CPU310 all hardware and firmware versions ...
  • Page 12: Smart Batteries

    Batteries Smart Batteries 2.4.1 Smart Battery Operation The battery output voltage is > 2.5 V when the battery is operating in its good state. At the end of the battery good period, the battery output drops to <2.5 V for the battery low state. The period for the battery low state is 15 days for all CPU models.
  • Page 13: Ic695Acc302

    Batteries 2.4.2 IC695ACC302 The IC695ACC302 Auxiliary Smart Battery Module is an enhanced version of IC693ACC302. In addition to providing an extended backup time for volatile memory on PACSystems CPUs compared to the standard memory backup battery (IC698ACC701), the smart battery module has a battery monitoring circuit that enables the user to detect the low battery state before it is completely drained.
  • Page 14: Ic698Acc701C (& Later Revisions)

    Batteries 2.4.3 IC698ACC701C (& later revisions) The IC698ACC701C smart coin cell battery pack is an enhanced version of the IC698ACC701B battery pack. In addition to providing volatile memory backup for PACSystems CPUs, the smart coin cell battery pack has a battery monitoring circuit that enables the user to detect the low battery state before it is completely drained.
  • Page 15: Rechargeable Batteries

    Batteries Rechargeable Batteries 2.5.1 IC690RBT001 The IC690RBT001 Rechargeable Battery provides an extended backup time for volatile memory on PACSystems CPUs compared to that of the standard memory backup battery (IC698ACC701). 2.5.1.1 Specifications Parameter Specification Battery capacity 7.0 Amp-hours Battery construction 3-cell, nickel-metal hydride Lithium content None...
  • Page 16: Cpu Battery Low Indication

    Batteries 2.5.1.4 CPU Battery Low Indication The rechargeable battery will not reliably provide the CPU with a battery low indication. User logic should not rely on any of the battery status bits when using this battery. 2.5.1.5 Diagnostics This unit is not user-serviceable. The IC690RBT001 contains a self-resetting thermal protection device that disconnects the battery if the cell temperature exceeds 90ºC.
  • Page 17: Charger Connection

    Batteries 2.5.2.4 Charger Connection Warning Explosion Hazard - Recharge battery only in a non-hazardous location. Do not connect or disconnect the battery charger unless the area is known to be non-hazardous. The IC690CRG001 battery charger is not certified for use in hazardous locations. Insert the charging jack into the threaded connector on the side of the battery and hand-tighten the screw lock to secure it.
  • Page 18: Ic693Acc302

    Batteries 2.6.2 IC693ACC302 The IC693ACC302 Auxiliary Battery Module provides an extended backup time for volatile memory on PACSystems CPUs compared to that of the standard memory backup battery (IC698ACC701). 2.6.2.1 Specifications Parameter Specification Battery capacity 15.0 Amp-hours Lithium content 5.1 grams (3 cells @ 1.7 grams/cell) Physical dimensions 5.713”...
  • Page 19: Battery Installation Instructions

    Batteries Battery Installation Instructions Warning Explosion Hazard - Do not add, remove, replace or recharge a battery unless the area is known to be non-hazardous. 2.7.1 Installation in Hazardous Areas Install the CPU in a system that is located outside the hazardous area. Apply power to the system and install the battery.
  • Page 20 Batteries RX3i Battery Installation Diagram RX7i Battery Installation Diagram Connectors Battery Compartment Battery Compartment Connectors Notch at base of battery compartment Notch in Battery Cover An earlier version RX7i CPU may not have a slot in its battery door. For these CPUs, replace the door (supplied with the IC698ACC701 replacement battery).
  • Page 21: Date Code & Shelf Life

    Batteries Date Code & Shelf Life Date Code: The date code is located on the product label on the front of the battery. The date code consists of four digits, such as 1234. The first two digits represent the year of manufacture in the 21st century; such as 12 for 2012. The last two digits indicate the fiscal week of manufacture;...
  • Page 22: Agency Certifications

    Batteries Agency Certifications 2.10 In order to maintain agency certification batteries must be mounted within a protective enclosure providing a pollution degree 2 environment, IP54 ingress protection, and mechanical impact strength equal to or greater than 3.5 Joules. Note: Batteries that mount within the housing of a module only need to adhere to the installation requirements of that module.
  • Page 23: Energy Packs

    Energy Packs Energy Packs An Energy Pack is used in conjunction with a Controller to preserve user memory in the Controller during power fluctuations or outages. If system power is lost, the Energy Pack maintains power long enough for a Controller to write its user memory contents to non-volatile memory.
  • Page 24: General Installation Environments

    Energy Packs 3.2.2 General Installation Environments In order to maintain the Agency Certifications listed below, installation must comply with the following requirements. Warning The Energy Pack a Restricted Access Area, as defined by: must be installed in  Access can only be gained by service persons or by users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken;...
  • Page 25: Mounting The Energy Pack Directly On A Panel

    Energy Packs 3.2.4.2 Mounting the Energy Pack Directly on a Panel Caution Over tightening the mounting screws could crack the plastic housing. Heat dissipation: When mounting the Energy Pack on a panel, allow a minimum clearance of 25.4mm (1”) on the four sides of the unit (right, left, top and the bottom).
  • Page 26: Cable Connections

    Energy Packs 3.2.5 Cable Connections Output Power and Control Input Power User-supplied input power cable ICRXIACCCBL01A Cable (supplied) or user-supplied cable Input Power and Output Power/Control Connections 3.2.5.1 Connecting Input Power to the Energy Pack You will need:  A power cord with 18 AWG (0.82mm ) copper wires ...
  • Page 27: Connecting The Energy Pack To The Controller

    Energy Packs 3.2.5.2 Connecting the Energy Pack to the Controller Note: Do not attach the Energy Pack to the Controller without first updating the Controller to the minimum required firmware version, as specified in the Controller documentation. With power to the system turned off, use the supplied cable or a user-supplied cable (1 m maximum length) to connect the output of the Energy Pack (green connector) to the 24Vdc input on the Controller (orange connector).
  • Page 28: Power-Up

    Energy Packs 3.2.7 Power-up When power is applied to the Energy Pack, the power-up process goes through the following steps: The IN LED turns on green. The Energy Pack performs a self-diagnostic test. If this test passes, output power to the Controller is turned on and the OUT LED turns on green.
  • Page 29: Service And Maintenance

    Energy Packs 3.2.10 Service and Maintenance 3.2.10.1 Replacing the Cap Pack Module The Cap Pack is typically removed and replaced while power is applied to the Energy Pack (hot swapped.) Warning When replacing the Cap Pack, potentially hazardous energy could be present. Only handle by the plastic case.
  • Page 30: Diagnostics

    CSA C22.2 No 142 - M1987 Electromagnetic Self-Declaration in accordance with European Directives; Compatibility Directive Refer to Technical Support at http://www.ge-ip.com/ for EC Declaration of Conformity European EMC Note: The agency approvals listed above and on the Declaration of Conformities are believed to be accurate;...
  • Page 31: Related Documents

    PACSystems* RX3i Energy Pack IC695ACC402 Quick Start Guide GFK-2939 PACSystems* RXi Distributed IO Controller User's Manual GFK-2816 For user manuals, product updates and other information go to the Support website, http://www.ge-ip.com/support and refer to Controllers and IO. GFK-2741D June 2015...
  • Page 32 1-800-433-2682 or 1-434-978-5100 www.ge-ip.com Global regional phone numbers are available on our web site www.ge-ip.com ©2013-2015 GE Intelligent Platforms, Inc. All Rights Reserved *Trademark of GE Intelligent Platforms, Inc. GFK-2741D All other brands or names are property of their respective holders.

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