Culligan CTM Series Installation, Operation, And Service Instructions With Parts Lists
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Culligan CTM Series Installation, Operation, And Service Instructions With Parts Lists

Culligan top mount water softeners
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Cat. No. 01029401
Rev. C 09/18/17
DCO # 017553
Operation, and
Service Instructions
with Parts Lists
CULLIGAN
®
Culligan Top Mount (CTM)
Water Softeners
Models from 2016
©2016 Culligan International Com pa ny

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  • Page 1 Cat. No. 01029401 Rev. C 09/18/17 DCO # 017553 Installation, Operation, and Service Instructions with Parts Lists CULLIGAN ® Culligan Top Mount (CTM) Water Softeners Models from 2016 ©2016 Culligan International Com pa ny...
  • Page 2 We encourage Culligan users to learn about Culligan products, but we believe that product knowledge is best obtained by consulting with your Culligan dealer. Untrained individuals who use this manual assume the risk of any resulting property damage or personal injury.
  • Page 3 CULLIGAN ® Culligan Top Mount (CTM) Water Softeners Models from 2016 Contents Introduction ................ Basic Principles ..............Performance Specifications ..........Installation ................. Smart Controller Circuit Board Layout ......Installing Accessories ............Final Startup ..............Preventative Maintenance ..........Service and Repair ............
  • Page 4 Services Water Testing Made Easy. Culligan’s Analytical Laboratory provides its customers with quality water analysis using EPA approved methods. Our Analytical Laboratory is certified by the State of Illinois EPA, to be compliant with the National Environmental Laboratory Accreditation Conference (NELAC) standards. In addition to Illinois chemical certification, our Analytical Laboratory is certified to perform coliform and E.
  • Page 5 ® bilities. Culligan® CTM water softener systems are designed to meet the needs of applications for high quality water. This manu- al contains important information about the unit, including information needed for installation, operating, and maintenance procedures. A troubleshooting section provides a guide for quick and accurate problem solving.
  • Page 6 The regeneration process for your commercial water softener is controlled automatically either on a predetermined time, volume, or external signal basis through the use of the Culligan Smart Controller with optional flow sensor. See the Instal- lation chapter for further information. The regeneration process can also be initiated manually by the operator as required.
  • Page 7 The Suggested Progressive Flow Trip Point is simply a suggested flow rate at which point an additional tank will be brought on line if facility flow demand meets this rate. The Culligan GBE Controller will not remove a tank brought on line by attaining the Trip Point unless the flow is the Trip Point amount for a 30-second period.
  • Page 8 Allow a minimum of 12" above the overall system height for access into the top of tank(s). Controller can be wall mounted Drain Inlet 4.75” Outlet 11” 19.6” Drain Brine 13.3” 23.8” NOTE Dimensions for all models Figure 1. Overview Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 9 Installation Materials The following are necessary components for installing a CTM Softener: *Not included with Timeclock models Sizing Kit Eductor Throat(s) Brine Refill GBE Controller Flow Control (Boxed Separately) Flow Plumbing Adapter Insert(s) Meter* (Sold Separately) (Comes with Valve) Drain Adapter Eductor Nozzle(s) GBE Front Mounting Kit...
  • Page 10 Mark flush with tank opening Media Tank Remove distributor and cut square on mark Distributor Deburr distributor pipe Media Tank Rest flat on the bottom Figure 3. Install Distribution System Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 11 Loading the Media Table 3. Loading quantities. Model 120K 150K 210K 300K 450K 600K Cullex (Ft Cullsan (lbs) Freeboard (inches) NOTE Do NOT attempt to load the media without having the tank in its final position. Moving the tank once the media has been loaded will be difficult at best.
  • Page 12 Twist clockwise, handtight, until the large o-ring provided with the adapter is fully compressed in the tank. Position the o-ring above the threads. Do not lubricate o-ring. Figure 6. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 13 Mount the Valve NOTE For 24” Aqua-Sensor ported tanks, replace o-ring included with the valve with the thicker o-ring provided with the system. Position large o-ring above threads. Do not lubricate o-ring. Lubricate small o-ring Twist the valve onto the tank, counterclockwise Attach upper disperser by snap- to the thread start.
  • Page 14 All sodering must be done on any connections requiring soldering prior to connecting the main control valve. The main control valve will be damaged if it is connected at the time of soldering. Figure 8. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 15 See “Performance Specifications” on page 3 to aid the installation. If the layout drawings are not sufficient for your application, consult the Culligan dealer for spe- cific installation guidelines. NOTE The use of unions and inlet and outlet isolation valves is REQUIRED to facilitate the servicing of the system.
  • Page 16 Connecting piping must al- low the valve to be removed without interference NOTE Interconnecting pipe and fittings, bypass valves and isolation valves are not supplied. Figure 9. Three-Valve Bypass CTM Single Tank Piping. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 17 Outlet Inlet Top View Bypass Valve (Normally Closed) Soft Water Outlet Hard Water Inlet Manual Outlet Valve Manual Inlet Valve CTM Controller Brine Tank Figure 10. CTM Duplex Alternating Piping Cat. No. 01029401 Installation...
  • Page 18 WARNING! Do not make a direct connection to the drain. Provide an air gap, that conforms to state and local sanitation codes and to premit the observation of drain flow. Figure 11. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 19 Drain Line Flow Control (DLFC) and 1.5” Drain Adapter Table 4. Drain Line Flow Control Model 120K 150K 210K 300K 450K 600K Body/Flow Rate 3.5 gpm 5 gpm* 6 gpm* 8 gpm* 10 gpm* 12 gpm* 20 gpm* 30 gpm* 0.4 gpm Black, Plug, Plug,...
  • Page 20 The PRV is set to release at 137 psi. WARNING! PRV should be plumbed to a suitable floor drain independent of the drain line for emer- gency relief. Figure 13. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 21 Eductor Nozzle and Throat Replacement Table 5. Eductors Model 120K 150K 210K 300K 450K 600K Throat Blue #3 Blue #3 Blue #4* Blue #4* Blue #4* Blue #5 Blue #8 Blue #8 Nozzle Black Black Violet* Violet* White Blue Beige *Shipped assembled inside the control standard from factory CAUTION! Clip was designed to stay attached...
  • Page 22 Twist to remove/attach brine elbow screen Remove/Insert brine refill control from/into brine elbow Pull/Push to detach/connect brine refill control Replace brine refill control insert (see Table 6) Figure 15. Brine Elbow Assembly Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 23 Brine Chamber Cut 1/2” tubing (not supplied) sufficient to reach control using brine fitting. NOTE Culligan recommends routing the overflow to the drain line or a floor drain to prevent damage to the facility. 18x38 and 24x40 Brine Systems Remove 0.80 flow...
  • Page 24 Insert with 1/4” plug for air operation Insert with 1/4” plug for air operation Connect to Air Supply Figure 17. Inlet/Outlet Tubing Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 25 Mounting the Controller Valve Front Mount (Provided in Sizing Kit) Figure 18. Controller Valve Front Mounted Cat. No. 01029401 Installation...
  • Page 26 144” Ball Valve Wire Harness (Two (2) are included in P/Ns 01030101) 144” 4” Figure 19. Controller Wall Mounted (Not Actual Size) Valve Side Mount (Optional, P/N 01029171) Figure 20. Controller Valve Side Mounted Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 27 Wiring Procedures and Diagrams Preparation Loosen the screws securing the controller access cover (see Figure 21) on each controller provided. Cable Routing All input and output connections to the circuit board are 24 Volt or less. Although the cables do not have to be run in conduit, it is necessary that long runs of cable be supported or protected by strapping them to the equipment piping.
  • Page 28 Enclosure Wall Cord Grip Locknut Cord Grip Body Power cord connect Connectors for to tranformer circuit board. Figure 25. 24 V Power Connection Figure 26. Transformer and Smart Controller circuit board. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 29 Smart Controller Circuit Board Layout Smart Controller Circuit Board Layout–Front OLED Display Battery CR2032 (Positive Side Up) Pull protective tab before activating power to activate the battery Keypad connector Figure 27. Smart Controller circuit board layout, front view. Smart Controller Circuit Board Layout–Back Optional AUX 5 Relay Board Connection Data Port PLC Output...
  • Page 30 POSITION MOTOR FLOW RS485 METER 2.5v 24v BRINE TANK AUX OUT3 AUX OUT4 AUX INPUT AUX OUT1 AUX OUT2 Motor with Inverter Position Sensor Black White Green Brown Figure 29. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 31 Installing Accessories Multi-Tank Systems Tubing Ball Valves for Multi-Tank Systems For multiple units, motorized ball valves are installed and tubing connected to the Progressive Flow Top Manifold to alter- nate the valves from Service to Standby. (See page 71 for more details.) page 20 for tubing the pilot valve.
  • Page 32 At least 35 psi dynamic pressure must be maintained for the pilot to hold the proper piston position. If the unit falls below this amount, even during the regeneration cycle of another unit, the system will not operate as expected. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 33 Wiring for Multi-Tank Systems Motorized Ball Valves, Valve Mounted Controller Each ball valve cable should go through its own cord grip Black wires from both ball valves go to the black wire from the harness. Red wires from both ball valves go to the red wire from the harness.
  • Page 34 RS 485 Comm Port on third GBE Circuit Board. PARALLEL CABLE 01016327 Figure 36. Parallel cable for Smart Controller. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 35 Failure to do so can result in, at a minimum, damaging the GBE circuit boards. Culligan STRONGLY RECOMMENDS that every GBE circuit board be provided with its own individual power transformer as shown in Figure 37.
  • Page 36 Not recommended connections for multiple GBE boards to shared 24VAC. NOTE This configuration, while correct, should be avoided, since any single polarity change will cause imme- diate failure of GBE boards and/or transformers. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 37 Ported Plumbing Adapter The ported plumbing adapter is installed onto the valve the same way as the standard plumbing adapter, see page 10 for instructions. 1/4” NPT Internal Threads NOTE Ports can be positioned upwards for gauges or downwards for sample valves.
  • Page 38 Softener Cartridge can be mounted to the side mount bracket (P/N 01029171), as shown, or to the wall. NOTE Softening Cartridge’s capacity is 330 grains. Figure 42. Mounting to Bracket Figure 43. Tubing Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 39 Refer to GBE Programming for Commercial Soft- eners and Filters (except for HFxN) Manual (P/N 01027295) for programming information. This manual can be obtained from your local dealer, CPort (www.cport.culligan.com) under the Technical Service or on the Service Tech App.
  • Page 40 Figure 47. Auxiliary board activation timing. Refer to GBE Programming for Commercial Softeners and Filters (except for HFxN) Manual (P/N 01027295) for program- ming information. This manual can be obtained from your local dealer, CPort (www.cport.culligan.com) under the Techni- EXAMPLE cal Service Tab or on the Service Tech App.
  • Page 41 GBE board. Refer to GBE Programming for Commercial Softeners and Filters (except for HFxN) Manual (P/N 01027295) for program- ming information. This manual can be obtained from your local dealer, CPort (www.cport.culligan.com) under the Techni- cal Service Tab or on the Service Tech App.
  • Page 42 Modem Refer to GBE Programming for Commercial Softeners and Filters (except for HFxN) Manual (P/N 01027295) for program- ming information. This manual can be obtained from your local dealer, CPort (www.cport.culligan.com) under the Techni- cal Service Tab or on the Service Tech App.
  • Page 43 Installing the Modem In the Remote Open the remote monitor housing by removing the two screws and squeezing the sides of the monitor housing slightly. Insert the modem board (P/N 01020747) into the socket on the back of the remote board (see Figure 50). Make sure that all of the pins in all four connectors are aligned and make sure the modem is fully seated into all of the sockets.
  • Page 44 Program the remote and main monitor units using the instructions found in the GBE Programming for Commercial Softeners and Filters (except for HFxN) Manual (P/N 01027295). This manual can be obtained from your local dealer, Cport (www.cport.culligan.com) under the Technical Service Tab or the Service Tech App.
  • Page 45 Non-Hardwater Bypass Conversion NOTE The Non-Hardwater Bypass is installed at the factory for the Multi-Tank valves and systems. Remove the tubing from the manifold Unscrew the manifold from the valve body (16 #3 screws). Use a flat head screwdriver to pry the manifold off the valve body.
  • Page 46 Screw manifold back onto the valve body. Be careful not to pinch any of the o-rings Screw the cover onto the manifold. (16 screws) Reconnect the tubing (see page 20). Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 47 With the system fully pressurized without leaks the GBE controller can be fully programmed following the instructions provided in the GBE Programming for Commercial Softeners and Filters (except for HFxN) Manual (P/N 01027295). This manual can be obtained from your local dealer, Cport (www.cport.culligan.com) under the Technical Service Tab or the Service Tech App.
  • Page 48 Key for Table 8 on the Next Two Pages Column Name Description = Salt Usage lbs/ft Dos. = Salt Dosage Cap. = Capacity = wet storage (for more information regarding wet storage, see page Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 49 Cat. No. 01029401 Final Startup...
  • Page 50 Cat. No. 01029401 Culligan® Culligan Top Mount (CTM) Water Softeners...
  • Page 51 Initial Backwash of the System In order to properly purge excessive air in the system. The pilot valve will need to be manually cycled following the instructions in the GBE Programming for Commercial Softeners and Filters (except for HFxN) Manual (P/N 01027295).
  • Page 52 Use only mild soap and warm water to clean the exterior of the unit. Never use harsh abrasive cleaners or com- pounds which contain acid or bleach. Culligan recommends Simple Green or an equivalent cleaner. Protect the conditioner and drain line from freezing temperatures.
  • Page 53 Suggested Preventive Maintenance Inspection Schedule The Culligan CTM commercial water softener has been designed to provide a good, consistent service life. Routinely inspecting the system may help avoid potentially costly breakdowns related to circumstances outside of the control of the dealer and/or user.
  • Page 54 We suggest the use of “a mild cleaning solvent”. We suggest the following brands or their equivalents: Cleaning Solvent: Simple Green --- water soluble for removing corrosion and dirt. Dow Corning #111, silicone grease, must be used in order to maintain the unit’s NSF certifications. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 55 CTM Piston Rebuild (Refer to page 84 for Kit Options) Valve Removal and Disassembly Having bypassed and depressurized (page 50) the system, disconnect from the valve; the pressure relief valve (PRV), vacuum breaker, drain adapter and plumbing adapter. Separate the plumbing at the unions, if necessary to remove the plumbing adapter from the valve. Disconnect the tubing from the pilot valve at the inlet and drain ports on the valve.
  • Page 56 Upper Manifold Dissembly Remove manifold couplers using the pry points. Figure 58. Remove non-hardwater bypass plug (if applicable) Remove refill spring Figure 59. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 57 Removing the Pistons Push all the pistons into the fully seated position. Fully Seated Position Bottom Figure 60. Lay the valve body on its side with the drain port facing up to remove the pistons. Figure 61. Cat. No. 01029401 Service and Repair...
  • Page 58 Figure 62. Large Flow Valve Assemblies (5) #3 screws T-Seal Lower Flow Valve Upper Flow Valve SS Insert Small Flow Valve Assemblie (3) #2 screws Figure 63. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 59 Push all the pistons from the bottom and remove from the top side of the valve body. Lubricate o-rings CAUTION! Do NOT lubricate T-Seals! Figure 64. Load all pistons (8) in from the top and push to lower into the fully seated position. Flip the valve body onto its top (flow valves up) Figure 65.
  • Page 60 Start each screw, flip valve back onto its side to fully hand tighten the screws into the piston, while holding the rib on the top of the piston. Move all valves into the upper position. Figure 67. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 61 Reassemble Manifold CAUTION! Make sure, this o-ring is in Esure all couplers are inserted in the top manifold place and not on the top manifold for all couplers (8) Lubricate all o-rings on all couplers (8) Figure 68. Reinsert non-hardwater Reinsert refill spring bypass plug (if applicable) Figure 69.
  • Page 62 Remove excess water from the tank adapter to prevent o-ring(s) Be certain o-rings are from floating during attachment with the valve body. all in place on the tank adapter before mating with the valve body. Figure 71. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 63 Line up the valve body with the tank adapter. Figure 72. Replace Clamp Connect tubing (see page Reconnect to the valve; the pressure relief valve (PRV), vacuum breaker, drain adapter and plumbing adapter Reattach the plumbing at the unions, if applicable Attach plumbing adapter and drain adapter and unions, if applicable.
  • Page 64 Remove #2 screws from enclosure Remove enclosure Remove o-ring Remove top clamp, while hold- ing the pilot valve in place Remove four #2 screws from top Pilot Valve clamp Figure 73. Remove pilot valve Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 65 Motor Replacement (P/N 01029558, if only replacing the motor assembly) Replace with new motor Motor Bracket Remove #2 Screw and Motor Gear Remove #2 Screws Figure 74. Ensure gears are engaged between motor and spool body Figure 75. Cat. No. 01029401 Service and Repair...
  • Page 66 Check o-rings to make sure they stay in place (or replace all 13 o-rings) NOTE Make sure to that the position indicator dial is centered between the position sensor. Figure 76. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 67 Pilot Valve Reassembly Enclosure #2 Screws If no leaks, replace enclosure and tighten with #2 screws. Connect tubing (page through the enclosure. Reconnect electrical connections, making Repressurize unit (page sure to route through the enclosure Cycle valve, while checking the pilot valve for leaks CAUTION! Ensure the Replace clamp and...
  • Page 68 Brine tank is smaller than the recommended size. Refer to Table 7 on page CTM Complete Brine Draw/Slow Rinse Times Table 10. CTM Brine Times lbs/ft³ Model 120K 150K 210K 300K 450K 600K Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 69 General Troubleshooting NOTE Error Codes can be found in the GBE Programming for Commercial Softeners and Filters manual (01027295) PROBLEM OR SYMPTOM CHECK PROCEDURE CAUSE Slight Leak to Drain Disconnect pilot valve tubing at drain port Flow from tubing indicates leaky seal on the valve.
  • Page 70 Table 5 on Incorrectly sized eductor page Check feed water pressure is always above Low feed water pressure to the pilot 35 psi. valve will prevent proper setting of the pistons. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 71 PROBLEM OR SYMPTOM CHECK PROCEDURE CAUSE Continuous refill to the brine tank Backpressure on piston #7 (see Figure 81 Confirm correct brine refill control on page is being used, see Table 6 on page 18. For 18x38 and 24x40 brine systems, confirm 0.8 gpm brine refill control was removed from brine valve, “Brine System Installation”...
  • Page 72 Provide Water Thru the Outlet of build-up inside motorized ball valve is the Control Valve When in Ser- causing malfunction. (See page vice (Only systems using block- ing valves) Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 73 CTM Refill Piston (#7) Vent Port Location CTM Refill Piston (#7) Vent Port Figure 78. CTM Motor Cover Drain Hole Location Motor Cover Drain Hole Figure 79. Cat. No. 01029401 Troubleshooting...
  • Page 74 Refer to the GBE Programming for Commercial Softeners and Filters, except for HF xN Manual (P/N 01027295) . This manual can be obtained from your local dealer, CPort (www.cport.culligan.com) under the Technical Service Tab or on the Service Tech App.
  • Page 75 Motorized Ball Valve Operation When ball valves are in the “Service” position, Pilot Valve controls the flow path. When the ball valves are in the “Standby” position, the Ball Valves with Piston #1 control the flow path. Table 11. Ball Valve to Pilot Valve Flow Paths Port Flow Path to/from the Ball Valve During Ball Valve...
  • Page 76 Down Drain - Backwash Down Down Down Down Drain - Fast Rinse Down Down Down Hard Water Bypass Down Down Refill Down Down Down Brine Draw Down Down Down Down Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 77 Service Treated Hard Brine Waste Diluted Brine Table 14. Piston Cycle Positions, Service Position 1 Position 2 Position 3 Position 4 Position 5 Piston Piston Brine Draw/ Number Service Backwash Fast Rinse Fill Slow Rinse Valve Inlet Down Down Valve Outlet Down Down Down...
  • Page 78 Down Drain - Backwash Down Down Down Down Drain - Fast Rinse Down Down Down Hard Water Bypass Down Down Refill Down Down Down Brine Draw Down Down Down Down Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 79 Brine Draw/Slow Rinse Treated Hard Brine Waste Diluted Brine Table 16. Piston Cycle Positions, Brine Draw/Slow Rinse Position 1 Position 2 Position 3 Position 4 Position 5 Piston Piston Brine Draw/ Number Service Backwash Fast Rinse Fill Slow Rinse Valve Inlet Down Down Valve Outlet...
  • Page 80 Down Drain - Backwash Down Down Down Down Drain - Fast Rinse Down Down Down Hard Water Bypass Down Down Refill Down Down Down Brine Draw Down Down Down Down Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 81 Refill Treated Hard Brine Waste Diluted Brine Table 18. Piston Cycle Positions, Fill Position 1 Position 2 Position 3 Position 4 Position 5 Piston Piston Brine Draw/ Number Service Backwash Fast Rinse Fill Slow Rinse Valve Inlet Down Down Valve Outlet Down Down Down...
  • Page 82 If alternative mounting of the GBE Controller is selected, customers cannot deduct or return the front mount bracket that comes standard in these kits. Figure 82. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 83 Sizing Kit, 60K Softeners Part No. Description Qty per Kit — 01029526 Sizing Kit, 60K Softeners — — Tee, Union, 1/2”T, CMP, Not for Individual Sale 00440402 Nut, 1/2”T, CMP 00440516 Insert, Tube, 1/2” P1028311 Eductor Nozzle,Black,w/O-Ring, 0.28 gpm P1028320 Eductor Throat,Blue #3,w/O-Rings, 5.9 gpm —...
  • Page 84 Eductor Throat, Blue #8, w/O-Rings, X gpm — Adapter Assy,Drain,1-1/2 NPT, Not for Individual Sale 01028973 Pilot Strainer Assy,1/4”T,100 Mesh 01029460 Kit, Drain and Brine Flow Control,90-600K Units 01030153 Kit, Front Mount GBE Bracket *Not Shown Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 85 Control Valve Figure 83. Valve Body and Adapter Cat. No. 01029401 CTM Parts List...
  • Page 86 Figure 84. Valve Top Manifold Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 87 Item Part No. Description Item Part No. Description Control Valve, Single Tank, Downflow, Hard P1023560 O-Ring, 10 PK — 01028301 Water Bypass P1023558 Retainer Ring, 10 PK Control Valve, Single Tank, Downflow, No 01019742 Upper Disperser — 01028304 Hard Water Bypass 01028328 Kit, Flow Meter Assembly Control Valve, Multi Tank, Downflow, No...
  • Page 88 Part No. Description — 01029577 Piston O-Rings and T-Seals Kit — — Seal,T-Shape,Valve (2.00”) — Seal,T-Shape,Valve (1.50”) — Seal,T-Shape,Valve (0.75”) — O-Ring,ARP#110,EPDM — O-Ring,ARP#112,EPDM — O-Ring,ARP#221,EPDM — O-Ring,ARP#224,EPDM — O-Ring,ARP#229,EPDM Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 89 CTM Piston Replacement Kit Contains each of the 8 piston with the o-rings,T-seals and Flow Valves complete. Use this kit if you don’t want to change all the individual o-rings on each piston. A Valve O-Ring Kit is also needed. Item Part No.
  • Page 90 Kit, Front Mount GBE Bracket 01029171 Kit, Side Mount GBE Bracket 01029504 Kit, Softener Cartridge, Head Adapter and Single Cartridge P1028833 Softener Cartridge, 12 PK 01029507 Kit, Bracket and Gauges *Not Shown Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 91 18”x38” and 24”x40” Brine Systems Item Qty. Part No. Description 18” x 38” Brine System 01019525 — Complete 24” x 40” Brine System 01018720 — Complete 01018716 Tank Repl 18” x 38” 01018718 Tank Repl 24” x 48” 01018717 Cover Repl 18” 01018719 Cover Repl 24”...
  • Page 92 01019622 Brine Well Cap 01029094 Brine Valve (3/4”), Replacement — 01029095 Brine Valve Rebuild — 01019620 Upper Clamp Kit for Valve Clamp kit includes clamp, spacer, nuts, screws and washer. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 93 3/4” Brine Valve Subassembly Item Qty. Description — 01029094 Brine Valve (3/4”), Replacement 01029095 Brine Valve Rebuild Kit — Pipe 3/4 x 42-1/4 PVC Sch 80 TxT Elbow 3/4 Sch 80 PVC FIPT x FIPT Body one above and Plastic Plug 3/4” one below float Seat Washer Top (Orange) A, B...
  • Page 94 Aqua-Sensor Plug and Probe Item Part No. Description 01025279 Aqua-Sensor Probe — 01029510 Aqua Sensor Extension Cable — P1017434 O-Ring, Plug and Sensor, 10ea/Kit 01015122 Aqua-Sensor Plug Figure 89. Aqua-Sensor probe. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 95 Remote Display and Accessories Figure 90. Remote Display Item No. Part No. Description 01020553 Remote Display Assembly, Softener/Filter - 915 MHz, North American English Version 01020749 Circuit Board, Remote Soft/Filt, English Replacement 01029455 Transformer, North American Version Accessories 01027289 SBT Sensor w/Chamber, Outdoor (40” Tall Brine Tanks Only) 01016327 Communication Cables PF Indoor 01001781 1/4”...
  • Page 96 01025190 Modbus, BACnet, Converter Kit 01022238 Alarm Relay Circuit Board *Refer to the Smart Controller Industrial Communication Manual (01021512) for more information about converter cables and Modbus, Profibus, and BACnet converters. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 97 Appendix A Hi-Flo 3/3e to CTM Conversion Order the approprate retrofit kit and plumbing adapter, see table: Original Single Timeclock Single Meter HWB Multi-Tank Hi-Flo 3/3e Model Downflow Meter Downflow Retrofit Kits*/Plumbing Adapters 01029536 Kit 01029521 Kit 01029517 Kit HC-60-1.5T 01029500 (without ports) or 01029502 (with ports) HC-90-1.5T 01029537 Kit...
  • Page 98 Amount shown is based on the distance between the referencing cell pairs. Reserve capacity at salt dosages less than 15 lbs per cubic foot are shown for reference purposes only and may not provide adequate representation of actual capacity per inch of bed depth for operational purposes. Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...
  • Page 99 Most of this information can be found by going to Diagnostics > Advanced Stats on the GBE Controller. Refer to GBE Programming for Commercial Softeners and Filters (except for HFxN) Manual (P/N 01027295) for more information. This manual can be obtained from your local dealer, CPort (www.cport.culligan.com) under the Technical Service Tab or on the Service Tech App.
  • Page 100 Limited Warranty You have just purchased one of the finest water conditioners made. As an expression of our confidence in Culligan Inter- national Company products, this product is warranted to the original end-user, when installed in accordance with Culligan specifications, against defects in material and workmanship from the date of original installation, as follows: For a period of TWO YEARS The entire metered model conditioner, including internal parts.
  • Page 101 Index Accessories 27, Installation 5, Quantities, Loading Alternating 13, International Analyze the System Introduction Aqua-Sensor® 35, 70, 90, Refill Auxiliary Output 36, Refill Minutes Jumpers Regeneration Relay Board Backwash 2, 47, Remote 40, Ball Valve 27, 29, Repair Keypad connector Battery Resin Bed Depth Brine 18, 19,...
  • Page 102 Notes Culligan® Culligan Top Mount (CTM) Water Softeners Cat. No. 01029401...

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