Related Manuals for Toro Workman MDE 07299
Summary of Contents for Toro Workman MDE 07299
- Page 1 Form No. 3397-167 Rev B Workman ® MDE Utility Vehicle Model No. 07299—Serial No. 315000001 and Up Model No. 07299TC—Serial No. 315000001 and Up G015454 *3397-167* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Note emphasizes general information worthy of special attention. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional...
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Page 3: Table Of Contents
Contents Changing the Transaxle Oil ........38 Brake Maintenance ............39 Inspecting the Brakes..........39 Safety ................4 Adjusting the Parking-Brake Handle......39 Safe Operating Practices........... 4 Adjusting the Brake Cables ........39 Operation............... 5 Chassis Maintenance ..........40 Handling and Servicing Batteries ....... 7 Adjusting the Cargo-Box Latches......40 Maintenance ............ -
Page 4: Safety
(e.g. slopes available by sending complete model and serial number too steep for machine operation). to: The Toro® Company, 8111 Lyndale Avenue South, Minneapolis, Minnesota 55420. Note: This machine has a supervisor speed limit switch to allow you to limit the maximum speed that the operator can •... -
Page 5: Operation
Operation – Watch out for traffic when near or crossing roads. Always yield the right of way to pedestrians and • The operator and passenger should remain seated other vehicles. Always signal your turns or stop early whenever the vehicle is in motion. The operator should enough so other persons know what you plan to do. - Page 6 Operating on Hills Operating on Rough Terrain WARNING WARNING Sudden changes in terrain may cause abrupt Operating the machine on a hill may cause tipping steering wheel movement, possibly resulting in or rolling of the machine, or the batteries may run hand and arm injuries.
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Page 7: Handling And Servicing Batteries
• To be sure of optimum performance and safety, always immediately to dilute the electrolyte. purchase genuine Toro replacement parts and accessories. – Do not attempt to make them vomit. Replacement parts and accessories made by other... -
Page 8: Sound Pressure
Hand-arm Vibration • This machine should not be modified without authorization from The Toro® Company. Direct any inquiries to The Toro® Company, Commercial Division, Measured vibration level for right hand = 0.43 m/s² Vehicle Engineering Dept., 8111 Lyndale Ave. So., Measured vibration level for left hand = 0.38 m/s²... -
Page 9: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 112-3310 1. Warning—read the Operator's Manual. 10. Light on, OK 2. - Page 10 104-7207 1. Poison hazard—read the Operator's Manual. 2. Explosion hazard—no fire, open flames, or smoking. 3. Caustic liquid/chemical burn hazard—to perform first aid, flush with water. 107-0257 1. Battery schematic 115-2412 1. Warning—read the Operator's Manual; no storage. 107-0356 1. Warning—do not touch moving objects, fan; do not touch the hot surfaces;...
- Page 11 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 8.
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Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Install the steering wheel (model Steering wheel 07299TC). Battery hold down Battery hold-down rod Battery cables Battery-tray pads Install the batteries (model 07299TC). Battery pad Flange nut (3/8 inch) Battery-terminal-protector spray... -
Page 13: Installing The Batteries
Note: Position the steering wheel on the shaft so that when the tires of the machine are pointed straight ahead, the cross beam of the steering wheel is horizontal and the thicker spoke of the steering wheel is pointing down. 4. -
Page 14: Setting The Charger Voltage
N-m (120 to 180 in-lbs). • Use tools with plastic handles or wrap the handles of metal tools with electrical tape. 11. Coat the battery terminals with Toro battery-terminal protector. • Be careful not to contact both a positive terminal and a negative terminal at the 12. -
Page 15: Checking The Fluid Levels And Tire Air Pressure
Note: Always use the appropriate power cord for the power outlet of the country or region where charging will occur. • Read the Operator's Manual. Contact your Authorized Toro Dealer to obtain the correct • View the safety training material. power cord if necessary. -
Page 16: Product Overview
Product Overview Figure 8 1. Hood latch 3. Cargo box 5. Gear shift selector 7. Cargo box lever 2. Parking brake handle 4. Towing tongue 6. Fuel cap Controls Accelerator Pedal The accelerator pedal (Figure 9) gives the operator the ability to vary the engine and ground speed of the machine when the transmission is in gear. - Page 17 Light Switch Machine-Status Light The light switch is located to the left of the battery-discharge The machine-status light is located to the right of the steering indicator (Figure 10). Use the light switch to turn the column (Figure 16). The machine contains a computer that headlights on and off.
- Page 18 Supervisor Speed-Limit Switch Passenger Hand Holds The supervisor speed-limit switch, located under the cup The passenger hand holds are located on the right side of the holder (Figure 11) has 2 positions: On and Off. Rotate the dash panel and at the outside of each seat (Figure 12).
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Page 19: Specifications
* Specifications listed are with Trojan T145 batteries. Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved... -
Page 20: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. Performing the Pre-Start Checks Each day, preform the following pre-start checks before using... -
Page 21: Checking The Tire Air Pressure
Checking the Tire Air Pressure Understanding and Using the Battery System Service Interval: Before each use or daily Tire Air Pressure Range: 55 to 103 kPa (8 to 22 psi) Understanding Deep-Cycle Batteries Important: Do not exceed the maximum air pressure The machine contains 8 deep cycle, lead-acid batteries which indicated on the sidewall of the tire. - Page 22 • Charge frequency—charge the batteries whenever they are not in use. Fully discharging the batteries will damage them and reduce their life. • Low water levels—if the lead plates become exposed, it may permanently damages the batteries. Perform the following to maintain the electrolyte level: –...
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Page 23: Breaking In A New Machine
Breaking in a New Machine Operating the Cargo Box Important: Perform the following steps for the first 10 Raising the Cargo Box hours of machine operation: • Avoid hard-braking situations for the first several hours of WARNING new machine break-in operation. New brake linings may not be at optimum performance until several hours of use Driving the machine with the cargo box raised may has caused the brakes to become burnished (broken-in). - Page 24 Lowering the Cargo Box 1. Use your hands to remove as much of the material from the hinge area as possible. WARNING 2. Rotate the tailgate to approximately 45° position (Figure 21). The weight of the box may be heavy. Hands or other body parts could be crushed.
- Page 25 Maximum cargo box Material Density capacity (on level ground) Gravel, dry 1522 kg/m 1/2 Full (95 lb/ft Gravel, wet 1922 kg/m 1/3 Full (120 lb/ft Sand, dry 1442 kg/m 1/2 Full (90 lb/ft Sand, wet 1922 kg/m 1/3 Full (120 lb/ft Figure 22 Wood Full...
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Page 26: Transporting The Machine
Remove the seats or make sure that the seats are hitches are available for the machine, depending on your securely fastened to the coupling in the seat shroud. application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. -
Page 27: Maintenance
Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 28: Premaintenance Procedures
WARNING The bed must be raised to perform some routine maintenance. A raised bed can fall and injure persons that are underneath it. • Always use the prop rod to hold the bed up before working under it. • Remove any load material from the bed before working under it. CAUTION If you leave the key in the On/Off switch, someone could accidently start the machine and seriously injure you or other bystanders. -
Page 29: Accessing The Hood
Accessing the Hood Lubrication Raising the hood Greasing the Machine 1. Lift up the handle of the rubber latches at each side Service Interval: Every 100 hours/Yearly (whichever comes of the hood (Figure 27). first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. -
Page 30: Greasing The Front Wheel Bearings
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor 1. Lift the front of the machine and support it with jack stands. 2. Remove the 5 lug nuts that secure the wheel to the hub (Figure 30). - Page 31 8. Fill the cavity of hub 50 to 80% full of the specified grease (Figure 34). 9. Assemble the inboard bearing onto the race at the inboard side of the hub and install the seal (Figure 34). 10. Repeat steps through to the bearings for the other hub.
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Page 32: Electrical System Maintenance
Also, clean the posts and cable clamps with a post and 6. Repeat steps through for the brake and wheel at the clamp cleaner. other side of the machine. Note: The posts and clamps should have a bright metallic shine. 4. Apply a light coating of Toro battery-terminal protector. - Page 33 Charging the Batteries 4. Replace the filler caps on all batteries. 5. Charge the batteries until a full charge is achieved; refer Service Interval: Before each use or daily Charging the Batteries (page 33). A charger is supplied with the machine. Always keep the 6.
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Page 34: Replacing The Fuses
38). 3. Torque the nuts securing all of the battery cables to 13.5 to 21 N-m (120 to 180 in-lb). 4. Coat the battery terminals with Toro battery-terminal protector. 5. Ensure that the rubber boots on each battery cable are... -
Page 35: Maintaining The Headlights
Maintaining the Headlights 5. Insert the new lamp assembly and headlight housing and align the tabs in the lamp assembly with the slots in the headlight housing (Figure 40). Replacing the Bulbs Note: Take care not to touch the halogen lamp when installing the new light bulb. -
Page 36: Drive System Maintenance
Important: You will need to obtain tool number Toro 6010 from your Toro Distributor to perform this procedure. The toe-in should be 0 to 6 mm (0 to 1/4 inch) and the camber should be 0+1/2 degree, i.e., the bottom of the wheel rims angled in 2.3 mm (0.09 inch) more than the top, with the... - Page 37 Complete the measurement on both front tires before adjusting. Complete the following procedure for each tire that needs adjusting: 3. Using tool Toro 6010, rotate the collar on the shock absorber to change the length of the spring (Figure 43).
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Page 38: Checking The Transaxle-Oil Level
Changing the Transaxle Oil Service Interval: Every 800 hours Oil type: 10W30 (SAE SJ or higher) Oil capacity: 1.9 L (2 US qt) 1. Align a drain pan under the drain plug (Figure 46). 2. Remove the fill plug and the seal (Figure 46). -
Page 39: Brake Maintenance
Brake Maintenance 4. Tighten the set screw and install the hand grip (Figure 47). Inspecting the Brakes Adjusting the Brake Cables Service Interval: Every 100 hours 1. Remove the hand grip from the parking brake (Figure 47). Brakes are a critical safety component of the machine. As with all safety components, they should be closely inspected at 2. -
Page 40: Chassis Maintenance
Chassis Maintenance • If you cannot adjust the brake-adjustment knob by tightening it and set the parking-brake lever with a a force of 133 to 156 N-m (30 to 35 ft-lb); Adjusting the Cargo-Box perform the following: A. Loosen the rear-jam nut (Figure 48) for the Latches... -
Page 41: Cleaning
Cleaning Storage 1. Position the machine on a level surface, set the parking Washing the Machine brake, stop the machine, and remove the key. 2. Clean dirt and grime from the entire machine, including Wash the machine as needed. Use water alone or with a mild the outside of the motor housing. -
Page 42: Troubleshooting
Troubleshooting Machine Status Light Flash Pattern Problem Possible Cause Corrective Action The machine status light is always 1. The system is functioning properly. 1. None illuminated. The machine status light flashed 1 time. 1. The computer programming personality 1. Turn the On/Off key to the Off position, is out of range. - Page 43 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 44 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.