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ABB ACQ580-04 Series Quick Installation Manual

R10 and r11 drives for water
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ABB DRIVES FOR WATER
ACQ580-04 R10 and R11 drives
Quick installation guide

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Summary of Contents for ABB ACQ580-04 Series

  • Page 1 — ABB DRIVES FOR WATER ACQ580-04 R10 and R11 drives Quick installation guide...
  • Page 2 For manuals Document library on the Internet not available in the Document library, contact your local ABB representative. The code below opens an online listing of the manuals applicable to this product. ACQ580-04 manuals...

  • Page 3: Table Of Contents

    Table of Contents List of related manuals in English Quick installation guide Contents of this guide ............5 Obey the safety instructions .
  • Page 4 Providing feedback on ABB manuals ........

  • Page 5: Quick Installation Guide

    This guide tells you briefly how to install the drive module into a 600 mm wide cabinet. For installation examples in different cabinets and more detailed instructions, engineering guide lines, technical data and complete safety instructions, see the hardware manual (www.abb.com/drives: Select Document Library and search for document number 3AXD50000048677 [English]). Obey the safety instructions See figure A on page 13.

  • Page 6: Select The Power Cables

    6 Quick installation guide • Make sure that the voltage between the drive module input power terminals (L1/U1, L2/V1, L3/W1) and the grounding (PE) busbar is close to 0 V. • Make sure that the voltage between the drive module UDC+ and UDC- terminals and the grounding (PE) busbar is close to 0 V.

  • Page 7: Check The Insulation Of The Input And Motor Cables And The Motor

    Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, consult the manufacturer’s instructions.

  • Page 8: Connect The Power Cables (And Install The Shrouds For Option +B051)

    8 Quick installation guide Connect the power cables (and install the shrouds for option +B051) See figure G on page 14. Step Task (motor cables) Figure Page Install the grounding terminal to the drive module base. Run the motor cables to the cabinet. Ground the cable shields 360 degrees at the cabinet lead-through.

  • Page 9: Install The Air Baffles

    Quick installation guide Step Task (input cables) Figure Page For option +B051: • Step drill carefully sufficiently big holes to the lead-through clear plastic shroud for the cables to the connected. • Align the holes in the vertical direction according to the alignment holes in the shroud.

  • Page 10: Default I/O Connections

    10 Quick installation guide Default I/O connections Default I/O connections are shown below. Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V AGND Analog input circuit common +10V Reference voltage 10 V DC Not configured AGND Analog input circuit common...

  • Page 11: Ul Checklist

    USA. Suitable IEC (class aR) fuses and UL (class T) fuses are listed in the hardware manual. For suitable circuit breakers, contact your local ABB representative. • For installation in the United States, branch circuit protection must be provided in accordance with the National Electrical Code (NEC) and any applicable local codes.
  • Page 12 12 Quick installation guide [Page intentionally left blank]...
  • Page 13 Rittal 8612.160 Tapping screw M6x12 Torx T30 Combi screw (Hex) 8 Nm M4x8 Torx T20 Rittal 8606.500 Combi screw M8x20 Hex 20 Nm +B051 Combi screw M8x30 Hex 20 Nm Combi screw M4x8 Torx T20 Rittal 4396.500 M6x20 Torx 2 Nm +B051 T25 8 Nm Tapping screw M6x12 Torx T30 (Hex) 8 Nm...
  • Page 14 Drive Type Air flow Heat UL Fuse Information dissipation /min UL Class UL Type = 480 V ACQ580-505A-4 5602 JJS-600 ACQ580-585A-4 6409 A4BY800 ACQ580-650A-4 8122 A4BY800 ACQ580-725A-4 8764 A4BY800 ACQ580-820A-4 9862 A4BY900 ACQ580-880A-4 10578 A4BY1000 (PE) (PE) Combi screw M6x12 Hex T25 8 Nm ACQ580- L1 L2 L3...
  • Page 15 +B051 +B051 +B051 +B051 Combi screw M6x20 Torx T25 2 Nm Hex screw M12x35 full thread +B051 Hex nut +B051 +B051 Combi screw M4x10 Torx T20 2 Nm Combi screw M6x20 Torx T25 2 Nm...
  • Page 16 +B051 +B051 +B051 Combi screw M4x10 Torx +B051 T20 2 Nm Combi screw M4x10 Torx T20 2 Nm Combi screw M6x20 Torx T25 2 Nm 2 × Combi screw M4×8 Torx T20...
  • Page 17 — ABB DRIVES FOR WATER Quick start-up guide Basic ACQ580 program setup About the usage of thumbnails Arrange the languages on the cover first (from top down: English, then all others alphabetised by language code). On the master pages of the inner pages, check that the thumbnails are in the same order.
  • Page 18 [Page intentionally left blank]...
  • Page 19 Start-up with the First start assistant on a Hand-Off-Auto control panel Quick start-up guide This guide describes how to start-up the drive using the First start assistant on the Hand-Off-Auto control panel. For complete information on start-up, see ACQ580 firmware manual (3AXD50000035867 [English]). Before you start Ensure that the drive has been installed as described in Start-up with the First start assistant on a Hand-Off-...
  • Page 20 20 Start-up with the First start assistant on a Hand-Off-Auto control panel The First start assistant guides you through the first start-up. The assistant begins automatically. Wait until the control panel enters the view shown on the right. Select the language you want to use by highlighting it (if not already highlighted) and pressing (OK).
  • Page 21 Refer to the motor or pump nameplate for the following nominal value settings of the motor. Enter the values exactly as shown on the motor or pump nameplate. Example of a nameplate of an induction (asynchronous) motor: ABB Motors motor M2AA 200 MLA 4 IEC 200 M/L 55 Ins.
  • Page 22 22 Start-up with the First start assistant on a Hand-Off-Auto control panel Check that the motor data is correct. Values are predefined on the basis of the drive size but you should verify that they correspond to the motor. Start with the motor type.Go to the edit view of a selected row by pressing •...
  • Page 23 Start-up with the First start assistant on a Hand-Off-Auto control panel 2 – Additional settings in the Primary settings menu Make any additional adjustments, for example, pump protections, starting from the Main menu – press (Menu) to enter the Main menu. Select Primary settings and press (Select) (or In the Primary settings menu, select Pump...
  • Page 24 24 Start-up with the First start assistant on a Hand-Off-Auto control panel 3 – Hand/Off/Auto operation The drive can be in remote control or local control, and in local control there are additionally two different modes. Remote control: Drive is controlled from the I/O or the fieldbus.
  • Page 25 Start-up with the First start assistant on a Hand-Off-Auto control panel [Page intentionally left blank]...
  • Page 26 26 Start-up with the First start assistant on a Hand-Off-Auto control panel [Page intentionally left blank]...
  • Page 27 Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 28 © Copyright 2020 ABB. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Acq580-505a-4Acq580-585a-4Acq580-650a-4Acq580-725a-4Acq580-820a-4Acq580-880a-4

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