Mitsubishi Electric MELSEC iQ-R Series User Manual
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Mitsubishi Electric MELSEC iQ-R Series User Manual

Mitsubishi Electric MELSEC iQ-R Series User Manual

System recorder
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MELSEC iQ-R System Recorder
User's Manual (Startup)

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  • Page 1 MELSEC iQ-R System Recorder User's Manual (Startup)

  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS (Read these precautions before using this product.) Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly. The precautions given in this manual are concerned with this product only. For the safety precautions for the programmable controller system, refer to MELSEC iQ-R Module Configuration Manual.
  • Page 4 [Design Precautions] WARNING ● Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller. Failure to do so may result in an accident due to an incorrect output or malfunction. (1) Emergency stop circuits, protection circuits, and protective interlock circuits for conflicting operations (such as forward/reverse rotations or upper/lower limit positioning) must be configured external to the programmable controller.
  • Page 5 [Design Precautions] WARNING ● Do not write any data to the "system area" and "write-protect area" of the buffer memory in the module. Also, do not use any "use prohibited" signals as an output signal from the CPU module to each module.
  • Page 6 [Installation Precautions] CAUTION ● Use the programmable controller in an environment that meets general specifications written in Safety Guidelines included in the base unit. Failure to do so may result in electric shock, fire, malfunction, or damage to or deterioration of the product. ●...
  • Page 7 [Wiring Precautions] CAUTION ● Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohms or less. Failure to do so may result in electric shock or malfunction. ● Use applicable solderless terminals and tighten them within the specified torque range. If any spade solderless terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure.
  • Page 8 [Startup and Maintenance Precautions] WARNING ● Do not touch any terminal while power is on. Doing so will cause electric shock or malfunction. ● Correctly connect the battery connector. Do not charge, disassemble, heat, short-circuit, solder, or throw the battery into the fire. Also, do not expose it to liquid or strong shock. Doing so will cause the battery to produce heat, explode, ignite, or leak, resulting in injury or fire.
  • Page 9 [Startup and Maintenance Precautions] CAUTION ● When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller, configure an interlock circuit in the program to ensure that the entire system will always operate safely. For other forms of control (such as program modification, parameter change, forced output, or operating status change) of a running programmable controller, read the relevant manuals carefully and ensure that the operation is safe before proceeding.
  • Page 10 [Operating Precautions] CAUTION ● When changing data and operating status, and modifying program of the running programmable controller from an external device such as a personal computer connected to an intelligent function module, read relevant manuals carefully and ensure the safety before operation. Incorrect change or modification may cause system malfunction, damage to the machines, or accidents.

  • Page 11: Conditions Of Use For The Product

    CONDITIONS OF USE FOR THE PRODUCT (1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions; i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident; ii) where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.

  • Page 12: Introduction

    Before using this product, please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance of the MELSEC iQ-R series programmable controller to handle the product correctly. When applying the program examples provided in this manual to an actual system, ensure the applicability and confirm that it will not cause system control problems.

  • Page 13: Table Of Contents

    CONTENTS SAFETY PRECAUTIONS ..............1 CONDITIONS OF USE FOR THE PRODUCT .

  • Page 14: Relevant Manuals

    • Installation For details, refer to the following: MELSEC iQ-R Module Configuration Manual e-Manual refers to the Mitsubishi Electric FA electronic book manuals that can be browsed using a dedicated tool. e-Manual has the following features: • Required information can be cross-searched in multiple manuals.

  • Page 15: Chapter 1 System Recorder

    System Recorder System Recorder is a solution that integrates the following three steps performed in the breakdown maintenance phase. Step Description Supported function Required module or tool Recording Labels and camera images are sampled and Recording function • CPU module recorded with time stamps in addition to all •...
  • Page 16 MEMO 1 System Recorder...

  • Page 17: Chapter 2 Specifications

    SPECIFICATIONS This chapter shows the specifications of System Recorder. Recording Function This section shows the specifications of the recording function. Item Specification Number of settings Up to 4 Maximum number of device and label Maximum number of points that can be sampled 6 MB (total of all settings) data points that can be sampled/ (CPU module)
  • Page 18 MEMO 2 SPECIFICATIONS 2.1 Recording Function...

  • Page 19: Chapter 3 Function List

    FUNCTION LIST This chapter shows the function list of System Recorder. For details on each function, refer to the following: MELSEC iQ-R System Recorder User's Manual (Application) Recording Function The recording function can be used to output data in a CPU module to a recording file when a file saving trigger is satisfied and save it to an SD memory card inserted in a recorder module.
  • Page 20 Item Specification Save folder name Folder name Up to 64 characters Format Additional information + fixed information Additional information • Date and time (when a file saving trigger is satisfied or a recording file is saved) • Numerical value data •...

  • Page 21: Offline Monitor Function

    Offline Monitor Function The offline monitor function can be used to reproduce data saved in a programmable controller on the offline monitor. This allows the status to be checked in GX Works3 when a trouble occurs. Camera Recording Function The camera recording function can be used to record camera images linked with a CPU module by using a network camera connected to the built-in Ethernet of the CPU module.

  • Page 22: Chapter 4 Procedure For Operation

    PROCEDURE FOR OPERATION Recording Function This section shows the procedure for performing the recording function. Mount a CPU module and a recorder module on a base unit and wire them. Do not use an electric screwdriver to attach and remove module fixing screws. To use an SD memory card for saving an event history file, insert the SD memory card in the CPU module.
  • Page 23 Check the connection between the recorder module and the personal computer. Connect the CPU module and the personal computer to check the IP address setting of the recorder module in the system monitor of GX Works3. Check the READY LED and ERROR LED of the CPU module and the ERR LED of the recorder module. If an error occurs, check the error descriptions by using the diagnostic function of GX Works3 and clear the error.

  • Page 24: Parameter Setting

    Parameter setting The mode setting, IP address setting, and recording buffer setting for a recorder module can be set in the parameter setting of GX Works3. For details on the parameter setting, refer to the following: MELSEC iQ-R System Recorder User's Manual (Application) Operating procedure Set the module parameters of a recorder module.

  • Page 25: Recording Setting

    Recording setting The recording setting for a recorder module can be set by using GX Works3. For details on the recording setting, refer to the following: MELSEC iQ-R System Recorder User's Manual (Application) Operating procedure Display the "Recording Setting" screen. [Navigation window] ...

  • Page 26: Offline Monitor Function

    Offline Monitor Function This section shows the procedure for performing the offline monitor function. For details, refer to the following: GX Works3 Operating Manual Read a recording file in GX Works3. Check the recording result on the offline monitor of GX Works3. Camera Recording Function This section shows the procedure for performing the camera recording function.

  • Page 27: Chapter 5 System Configuration

    SYSTEM CONFIGURATION This chapter shows the system configuration of System Recorder. Overall System Configuration This section shows the overall system configuration of System Recorder. Ehternet Type Engineering tool GX Works3 GX LogViewer GT Designer3 CPU module Recorder module Network camera 5 SYSTEM CONFIGURATION 5.1 Overall System Configuration...

  • Page 28: System Components And Engineering Tools

    System Components and Engineering Tools This section shows the system components and engineering tools for System Recorder. System components Programmable controllers Module Model name 3rd or 4th digits of Firmware Reference product version information MELSEC iQ-R CPU Module CPU module RnCPU R04CPU '19' or later...

  • Page 29: Recorder Module

    Recorder Module This section explains a recorder module. For details on the functions, module labels, input/output signals, and buffer memory of a recorder module, refer to the following: MELSEC iQ-R System Recorder User's Manual (Application) Part names The following shows the part names of a recorder module. Name Description RUN LED...
  • Page 30 Name Description SD/RD LED Indicates the data sending/receiving status in Ethernet. • ON: Being sent/received • OFF: Not being sent/received Ethernet port A port for connecting a recorder module to 10BASE-T/100BASE-TX/1000BASE-T. (A recorder module distinguishes among 10BASE-T, 100BASE-TX, and 1000BASE-T depending on an external device.) SD memory card lock switch (SD A switch for disabling access to an SD memory card to remove it.

  • Page 31: Hardware Specifications

    Hardware specifications The following table shows the hardware specifications of a recorder module. Item Specification Ethernet port Interface 1000BASE-T 100BASE-TX 10BASE-T Data transmission speed 1 Gbps 100 Mbps 10 Mbps Number of cascade  2 levels maximum 4 levels maximum connections (When using a repeater hub) Transmission method...

  • Page 32: Function List

    Function list The following table shows the function list of a recorder module. For details on each function, refer to the following: MELSEC iQ-R System Recorder User's Manual (Application) Function Description Recording function To accumulate devices and labels sampled by a CPU module, and output them and the event history of the CPU module to a recording file and save the file to an SD memory card when a file saving trigger is satisfied.

  • Page 33: Sd Memory Card

    SD memory card The following shows an SD memory card inserted and used in a recorder module. Supported SD memory cards (sold separately) The following table shows the supported SD memory cards. For using an SD memory card, make sure to refer to the following: (Page 34 Considerations for using an SD memory card) Model name Description...
  • Page 34 Method for stopping file access The following are the methods for stopping file access. • Using the switch on the front of a module • Using input/output signals ■Method by using the switch on the front of a module Press the SD memory card lock switch for one second or more. Check that the CARD RDY LED is turned OFF.
  • Page 35 Insertion/removal method of an SD memory card Make sure to stop file access when removing or replacing an SD memory card. If the power of a recorder module is turned OFF or the module is reset while a file is being accessed, the file may be corrupted.
  • Page 36 Considerations for using an SD memory card The following shows the considerations for using an SD memory card. ■Creating files/folders on an SD memory card Do not insert an SD memory card used for the recording function in a device such as a personal computer to directly edit or create files and folders.

  • Page 37: Ethernet Cable

    Ethernet cable The following shows the Ethernet cables that can be connected to a recorder module. Connectable Ethernet (twisted pair) cables (sold separately) The Ethernet cables compliant with IEEE802.3 1000BASE-T/100BASE-TX/10BASE-T standards can be used. Type Unshielded twisted pair cable (UTP cable) Shielded twisted pair cable (STP cable) Straight cable Crossover cable...
  • Page 38 Wiring considerations • To establish a reliable system and fully use the functions of a module, a wiring that does not easily receive the effects of noise is required. • Sufficient safety measures must be taken when constructing the IEEE802.3 1000BASE-T/100BASE-TX/10BASE-T networks.

  • Page 39: External Dimensions

    External dimensions The following figures show the external dimensions of a recorder module. 27.8 (Unit: mm) 5 SYSTEM CONFIGURATION 5.3 Recorder Module...

  • Page 40: Index

    INDEX ......35 Ethernet cable ..... . 37 External dimension .
  • Page 41 MEMO...
  • Page 42 MEMO...
  • Page 43 MEMO...

  • Page 44: Revisions

    Japanese manual number: SH-082278-A This manual confers no industrial property rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

  • Page 45: Warranty

    WARRANTY Please confirm the following product warranty details before using this product. 1. Gratis Warranty Term and Gratis Warranty Range If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company.

  • Page 46: Trademarks

    TRADEMARKS Windows is either a registered trademark or a trademark of Microsoft Corporation in the United States and/or other countries. The company names, system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies. ...
  • Page 48 SH(NA)-082279ENG-A(2006)KWIX MODEL: SYSRECORDER-U-IN-E MODEL CODE: 13JX3A HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission.

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