Outdoor Gourmet GR2205723-OG-00 Assembly Instructions & User Manual
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Outdoor Gourmet GR2205723-OG-00 Assembly Instructions & User Manual

6-burner gas grill
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& User's Manual
6-Burner Gas Grill
Model number: GR2205723-OG-00
Ref. style: 162193
Please keep this instruction manual for future reference
Customer Service: 1-888-922-2336
7:00 am to 12:00 am CST (daily)
Live Chat at: www.academy.com
Email: customerservice@academy.com
----------------------OR--------------------
Customer Service: 1-888-837-1380, 10:00am to 7:00pm, Monday thru Friday,
CST
(Made in China)

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Summary of Contents for Outdoor Gourmet GR2205723-OG-00

  • Page 1 Assembly Instructions & User’s Manual 6-Burner Gas Grill Model number: GR2205723-OG-00 Ref. style: 162193 Please keep this instruction manual for future reference Customer Service: 1-888-922-2336 7:00 am to 12:00 am CST (daily) Live Chat at: www.academy.com Email: customerservice@academy.com ----------------------OR-------------------- Customer Service: 1-888-837-1380, 10:00am to 7:00pm, Monday thru Friday,...

  • Page 2: Table Of Contents

    Table of Contents Warnings 2–7 --------------------------------------------------------------------------------------------- Tools Required ----------------------------------------------------------------------------------- Product Diagram ------------------------------------------------------------------------------- Parts List 9–13 -------------------------------------------------------------------------------------------- Hardware List 14–15 ------------------------------------------------------------------------------------ Replacement Part List 16–17 ---------------------------------------------------------------------- Assembly Instructions 18–32 ---------------------------------------------------------------------- Leak Test 33–34 -------------------------------------------------------------------------------------------- Lighting Instructions 35–37 ------------------------------------------------------------------------- Care and Maintenance 38–40 -------------------------------------------------------------------- Trouble Shooting...

  • Page 3: Warnings

    Warnings SAFETY LABELS DANGER: Indicates an imminent hazardous situation which if not avoided will result in death or serious injury. WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
  • Page 4 Warnings DANGER (a) Do not store a spare LP-gas cylinder under or near this appliance; (b) Never fill the cylinder beyond 80 percent full; (c) If the information in (a) and (b) is not followed exactly, a fire causing death or serious injury may occur.
  • Page 5 Warnings  Keep a fire extinguisher on hand intended for use with gas products. Refer to your local authority to determine proper size and type.  Keep the outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. ...
  • Page 6 Warnings If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply  cylinder(s).  The LP cylinder must be stored outdoors out of the reach of children and MUST NOT be stored in a building, garage, shed, breezeway, or any other enclosed area.
  • Page 7 Warnings INSTALLING GAS CYLINDER 1. Check that the cylinder valve is closed turning knob clockwise. 2. Place the cylinder into tank fixture on the cart base properly. Locate the cylinder so that the valve opening faces the right side burner and verify that the hose is not kinked/damaged.
  • Page 8 Warnings TO DISCONNECT LP CYLINDER: Turn the burner valves off. Turn the tank valve off fully (turn clockwise to stop). Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise. CAUTION  When installing LP cylinders the pressure regulator and hose supplied by the manufacturer MUST be used with the appropriate cylinder.

  • Page 9: Product Diagram

    Product Diagram Page 8 of 42 20190910-Ver.1.0...

  • Page 10: Parts List

    Parts List Warming Rack 1 pc Cooking Grate 3 pcs Flame Tamer 6 pcs Grill Body Assembly 1 pc Thermometer 1 pc Thermometer Bezel 1 pc INTENTIONALLY BLANK Side Table Handle 1 pc Page 9 of 42 20190910-Ver.1.0...
  • Page 11 Parts List INTENTIONALLY BLANK Left Side Condiment 1 pc Tray INTENTIONALLY BLANK Control Knob / Side 7 pcs Burner Control Knob Grill Lid Handle 1 pc Assembly INTENTIONALLY BLANK Grease Cup 1 pc Cast Iron Griddle 1 pc Page 10 of 42 20190910-Ver.1.0...
  • Page 12 Parts List Side Burner Grate 1 pc Side Burner Assembly 1 pc Side Burner Frame 1 pc Assembly Side Burner Heat Shield 1 pc Side Burner Control 1 pc Panel Assembly Left Cart Panel 1 pc Cart Rack 1 pc Rear Cart Panel 1 pc Page 11 of 42...
  • Page 13 Parts List Tank Fixture 1 pc Tank Heat Shield 1 pc Locking Caster 2 pcs Front Cart Supporting 1 pc Beam Left Door 1 pc Door Handle 2 pcs Magnet Bracket 1 pc Cart Base 1 pc Page 12 of 42 20190910-Ver.1.0...
  • Page 14 Parts List Right Door 1 pc Unlocking Caster 2 pcs Right Cart Panel 1 pc Assembly Tank Heat Shield 1 pc Supporting Bar Accessory Rack 1 pc Left Side Table 1 pc Page 13 of 42 20190910-Ver.1.0...

  • Page 15: Hardware List

    Hardware List M6x15mm Bolt 16 pcs M6x10mm Bolt 22 pcs Plastic Rivet 3 pcs M6 Step Bolt 2 pcs M6x12mm Bolt 22 pcs M4x10mm Bolt 15 pcs M4 Self-Tapping Screw 2 pcs M6x20mm Bolt (Silver) 2 pcs M4 Washer 2 pcs INTENTIONALLY BLANK M6 Nut 4 pcs...
  • Page 16 Hardware List INTENTIONALLY BLANK INTENTIONALLY BLANK M6 Washer 2 pcs Thermometer Washer 2 pcs Thermometer Nut 1 pc Note: Hardware H, I, O, P and Q have been pre-attached on the related components. For Bolt E, 4 pcs are stored in the hardware pack, and 18 pcs have been pre-attached on the related components.

  • Page 17: Replacement Part List

    Replacement Part List (I) Page 16 of 42 20190910-Ver.1.0...
  • Page 18 Replacement Part List (II) Part Part Name Part Part Name Number Number Warming Rack Cooking Grate Flame Tamer Grill Body Assembly Grill Body – Lid Grill Body – Fire Box Grill Body – Burner Support Grill Body – Carry Over Grill Body –...

  • Page 19: Assembly Instructions

    Assembly Instructions Step 1. Attach the Locking Caster (27) and Unlocking Caster (34) to the Cart Base (32) by using 16 pcs M6X15 Bolts (A). Hardware: #A – 16 pcs Step 2. Lock the 2 locking casters to prevent the unit moving by stepping the pad downwards.
  • Page 20 Assembly Instructions Step 3. Attach the Rear Cart Panel (24) to the cart assembly by using 7 pcs M6X10 Bolts (B). Hardware: #B – 7 pcs Step 4. Attach the Front Cart Supporting Beam (28) to the cart assembly by using 4 pcs M6X10 Bolts (B).
  • Page 21 Assembly Instructions Step 5. Attach the Tank Fixture (25) to the cart assembly by using 3 pcs Plastic Rivet (C). Hardware: #C – 3 pcs Step 6. Attach the Left Door (29) and Right Door (33) to the cart assembly by using 2 pcs M6 Step Bolts (D).
  • Page 22 Assembly Instructions Step 7. Attach the Magnet Bracket (31) to the cart assembly by using 2 pcs M4X10 Bolts (F). Hardware: #F – 2 pcs Step 8. Remove 4 pcs pre-attached M6X12 Bolts (E) from the Door Handle (30). Attach the door handles to the doors by using the removed bolts.
  • Page 23 Assembly Instructions Step 9. Attach the Cart Rack (23) to the cart assembly by inserting the hooks at the top left side of the cart rack into the holding brackets at the left cart panel then using 2 pcs M4X10 Bolts (F) to secure the cart rack.
  • Page 24 Assembly Instructions Step 11. Attach the Tank Heat Shield (26) to the cart assembly by using 1 pc M4X10 Bolts (F) and 2 pcs M4X10 Self-tapping Screws (G) . Then attach the Tank Heat Shield Supporting Bar (36) to the cart assembly and tank heat shield by using 2 pcs M4X10 Bolts (F) .
  • Page 25 Assembly Instructions Step 13. Disassemble the Handle Bezel (13a) and M6x20 bolts Silver (H) from the Grill Lid Handle Assembly (13). Attach the Handle (13b) and Handle Bezel (13a) to the lid by using 2 pcs M6x20 bolts Silver (H) as shown.
  • Page 26 Assembly Instructions Step 15. Attach the Left Side Condiment Tray (10) to the Left Side Table (38) by using 4 pcs M6x12 bolts (E) and 4 pcs M6 Nut (K). Hardware: #E – 4 pcs #K – 4 pcs Step 16. Remove 2 pcs pre-attached M6x12 bolts (E) and 2 pcs M6 Washers (O) from the Side...
  • Page 27 Assembly Instructions Step 17. Remove 2 pcs pre-attached M6x12mm bolts (E) at the left side of the control panel. Loosen 4 pcs pre-attached bolts M6x12 bolts (E) on left side of the grill body and adjust to 3/16” clearance as shown. Position the holes on the left side table assembly through the bolts at grill body as shown.
  • Page 28 Assembly Instructions Step 19. Attach the Side Burner Heat Shield (20) to the side burner frame assembly by using the 2 pcs M4x10mm bolts (F). Hardware: #F – 2 pcs Step 20. Remove 2 pcs pre-attached M6x12mm bolts (E) at the right side of the control panel.
  • Page 29 Assembly Instructions Step 21. Remove 2 pcs pre-assembled M4x10mm Bolts (F) from side burner valve. Attach the valve to the control knob bezel at side burner control panel assembly. Fix the side burner valve onto the control knob bezel by using 2 pcs removed M4x10mm Bolts (F).
  • Page 30 Assembly Instructions Step 23. Insert the terminals of ignition wire for the main burner and side burner to the connectors of igniter. Step 24. Insert the Control Knobs / Side Burner Control Knobs (12) to the pins of main burner and side burner valve.
  • Page 31 Assembly Instructions Step 25. Position the Grease Cup (15) into the holding bracket at the bottom of the grill body. Step 26. Place the Flame Tamers (3) and the Side Burner Grate (17) on the grill as shown. Page 30 of 42 20190910-Ver.1.0...
  • Page 32 Assembly Instructions Step 27. Place the Warming Rack (1), Cooking Grates (2) and the Cast iron griddle (16) on the grill as shown. Remember to check that the rear wire guard of the warming rack sits flush underneath the hexagonal nut of side panel of the fire box.
  • Page 33 Assembly Instructions Step 29. Your unit is fully assembled! Make sure to read and follow the complete Instruction Manual before using this appliance. Page 32 of 42 20190910-Ver.1.0...

  • Page 34: Leak Test

    Leak Test GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the entire system for leaks following the procedures listed below.
  • Page 35 Leak Test 3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings. 4. Turn the gas back on and recheck. 5. Should gas continue to leak from any of the fittings, turn off the gas supply and contact customer service department at 1-888-922-2336, 7:00 am to 12:00 am CST (daily) or 1-888-837-1380, Mon to Fri, 10:00am –...

  • Page 36: Lighting Instructions

    Lighting Instructions BEFORE LIGHTING WARNING  Inspect the gas supply hose prior to turning the gas ON.  If there is evidence of cuts, wear, or abrasion, the hose must be replaced prior to use.  Do not use the grill if the odor of gas is present. ...
  • Page 37 Lighting Instructions To turn burners off, turn the control knobs clockwise to “Hi” then press down the knob and continue to turn clockwise until they locked in the "OFF" position. LIGHTING THE SIDE BURNER OF GRILL 1. Read instructions before lighting. 2.
  • Page 38 Lighting Instructions USING MATCH HOLDER TO LIGHT BURNER Turn off all burner valves. Make sure the lid is open. Take off the match holder from the left fire box panel as shown. Place a lighted match on the match holder and hold next to the burner. Turn the control knob(s) to the “HI”...

  • Page 39: Care And Maintenance

    Care and Maintenance You should inspect the burners at least once a year or immediately after any of the following conditions occur: The smell of gas in conjunction with the burner flames appearing yellow. The grill does not reach temperature. The grill heats unevenly.
  • Page 40 Care and Maintenance TO REINSTALL THE MAIN BURNERS: 1. Insert the burner into the burner valve. 2. Firmly seat the valve orifice into the burner tube. Make sure the Valve orifice is inserted STRAIGHTLY into the burner tube. 3. Align the burner with the fixing slot at firebox, insert the cotter pin to the hole of the fixing slot. MAIN BURNER REPLACEMENT: 1.
  • Page 41 Care and Maintenance SIDE BURNER REPLACEMENT: 1. Open the side burner lid and remove the cast iron griddle and side burner grate. 2. Remove two burner fixing bolts at the bottom of side burner assembly as shown. 3. Remove the ignition wire on the side burner. 4.

  • Page 42: Trouble Shooting

    Trouble Shooting Problem: Possible Causes: Corrective Actions: Burner cannot 1. LP cylinder fuel is used up. 1. Change a new full LP cylinder. light. 2. Bad electrode spark. 2. Check to see if the spark will 3. Burner may not be properly match with the vents of burner.

  • Page 43: Warranty Information

    Warranty Information Manufacturer warrants this Product to be free from defects in workmanship and materials for a period of 1 year from the date of purchase, PROVIDED claims are submitted, in writing, with proof of purchase. If any part of this item fails because of a manufacturing defect within the Limited Warranty Period, Manufacturer offers to replace such part(s) provided that such parts have not been improperly repaired, altered, or tampered with or subject to misuse, abuse or exposed to corrosive conditions.

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