Amazone D9 2500 Special Operating Manual
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Amazone D9 2500 Special Operating Manual

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Seed drills
D9 2500/3000 Special
D9 3000/3500/4000 Super
Please read and observe this
MG3814
operating manual before initial
operation of the implement!
BAH0041-4 08.18
Keep it in a safe place for future use!
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  • Page 1 Operating manual Seed drills D9 2500/3000 Special D9 3000/3500/4000 Super Please read and observe this MG3814 operating manual before initial operation of the implement! BAH0041-4 08.18 Keep it in a safe place for future use!
  • Page 2 Reading the instruction manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
  • Page 3 + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Type: D9 Special / D9 Super Document number: MG3814 Compilation date: 08.18...
  • Page 4 Foreword Dear Customer, You have chosen one of the quality products from the wide product range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We thank you for your trust in our products On receiving the implement, check to see if it has been damaged during transport or if parts are miss- ing.

  • Page 5: Table Of Contents

    4.10 Tyre tightening torque ......................52     4.11 Required tractor equipment ....................53     Layout and function ................... 54     Combination options ......................55     AMAZONE AMACO hectare counter ..................56     D9 BAH0041-4 08.18...
  • Page 6 AMAZONE AmaLog+ control terminal .................. 56     AMAZONE AmaDrill+ control terminal .................. 57     AMATRON 3 control terminal ....................57     Implement documentation ..................... 58     Seed box and loading board ....................58     Fill level indicator ........................58  ...
  • Page 7 6.1.1.2 Calculation of the required minimum ballast weight at the front G of the tractor   V min to ensure steering capability ....................101   6.1.1.3 Calculation of the actual front axle load of the tractor T ..........101    ...
  • Page 8 8.11.5.2 Moving the exact following harrow into transport position ..........150     8.12 Adjusting the roller harrow ....................151     8.12.1 Setting the pitch of the tines to the ground ................. 151     8.12.2 Setting the working depth adjustment of the harrow tines ..........151  ...
  • Page 9 12.10.4 Replacing the wear tip (RoTeC-Control coulter) ..............192     12.10.5 Bottom flaps basic position ....................193     12.10.6 Basic setting of the marker changeover ................193     12.10.7 Folding down the lay shaft ....................194    ...

  • Page 10: User Information

    User information User information The User Information section provides information on use of the operating manual. This operating manual is valid for all versions of the implement. Figures serve as a reference and are to be understood as representations of the principle. All of the equipment is described without indicating it as special optional equipment.
  • Page 11 User information Lists Lists without an essential order are shown as a list with bullets. Ex- ample:  Point 1  Point 2 Item numbers in diagrams Numbers in round brackets refer to the item numbers in the diagrams. The first number refers to the diagram and the second number to the item.

  • Page 12: General Safety Instructions

    General safety instructions General safety instructions This section contains important information on safe operation of the implement. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free implement opera- tion.
  • Page 13 General safety instructions Risks in handling the implement The implement has been constructed to the state-of-the art and the recognised rules of safety. However, operating the implement may cause risks and restrictions  the health and safety of the user or third persons. ...

  • Page 14: Representation Of Safety Symbols

    General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the severity of the risk, and carries the following meaning: DANGER Indicates a direct threat at high risk which will result in death or most serious bodily harm (loss of limbs or long-term harm), should it not be prevented.

  • Page 15: Organisational Measures

    General safety instructions Organisational measures The operator must provide the necessary personal protective equip- ment as per the information provided by the manufacturer of the crop protection agent to be used, such as:  Safety glasses  Protective shoes  Chemical-resistant overalls ...

  • Page 16: User Training

    General safety instructions User training Only those people who have been trained and instructed may work with/on the implement. The opera- tor must clearly specify the responsibilities of the people charged with operation and maintenance work. People being trained may only work with/on the implement under the supervision of an experienced person.

  • Page 17: Safety Measures In Normal Operation

    General safety instructions Safety measures in normal operation Only operate the implement if all the safety and protection equipment is fully functional. Check the implement at least once a day for visible damage and check the function of the safety and protection equipment. Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the implement.

  • Page 18: Design Changes

    General safety instructions 2.10 Design changes You may make no changes, expansions or modifications to the im- plement without the authorisation of AMAZONEN-WERKE. This also applies when welding support parts. Any extension or conversion work shall require the written approval of AMAZONEN-WERKE.

  • Page 19: Spare And Wear Parts And Aids

    Immediately replace any implement parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or the parts cleared by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations. If...

  • Page 20: Warning Symbols And Other Labels On The Implement

    Warning symbols and other labels on the implement Always keep all the warning symbols of the implement clean and in a legible state! Replace illegible warning symbols. You can request the warning symbols from your AMAZONE dealer using the order number (e.g., MD 075). Structure Warning symbols indicate danger areas on the implement and warn against residual dangers.
  • Page 21 General safety instructions MD 082 Risk of falling when riding the implement on treads or platforms! Causes serious, potentially fatal injuries any- where on the body. It is forbidden to ride on the implement or climb the implement when it is running. This prohibition also applies to implements with step surfaces or platforms.
  • Page 22 General safety instructions MD 084 Risk of crushing the entire body due to standing in the swivel range when implement parts are being lowered. Causes serious, potentially fatal injuries any- where on the body.  It is forbidden to stand in the swivel range of the implement when implement parts are being lowered.
  • Page 23 General safety instructions MD 096 Danger from escaping high-pressure hydrau- lic fluid due to leaking hydraulic hose lines! This danger may cause serious injuries, perhaps even resulting in death, if escaping high-pressure hydraulic fluid passes through the skin and into the body.
  • Page 24 General safety instructions MD 102 Danger from intervention in the implement, e.g. installation, adjusting, troubleshooting, cleaning, maintaining and repairing, due to the tractor and the implement being started unintentionally and rolling away! These dangers can cause extremely serious and potentially fatal injuries. ...

  • Page 25: Position Of Warning Symbols

    General safety instructions 2.13.1 Position of warning symbols The following figures show the arrangement of the warning symbols on the implement. Fig. 1 Fig. 2 D9 BAH0041-4 08.18...

  • Page 26: Dangers In Case Of Non-Compliance With The Safety Instructions

    General safety instructions Fig. 3 2.14 Dangers in case of non-compliance with the safety instructions Non-compliance with the safety information  can pose both a danger to people and to the environment and implement.  can lead to the loss of all warranty claims. In particular, non-compliance with the safety information could pose the following risks: ...

  • Page 27: Safety Information For Users

    General safety instructions 2.16 Safety information for users WARNING Risk of crushing, cutting, being trapped or drawn in, or impact through inadequate roadworthiness and operational safety. Before starting up the implement and the tractor each time, always check their traffic and operational safety. CAUTION Before adjustment, maintenance and repair work ...
  • Page 28 General safety instructions Coupling and uncoupling the implement  Only connect and transport the implement with tractors suitable for the task.  When coupling implements to the tractor's 3-point hydraulic sys- tem, the mounting categories of the tractor and the implement must always be compatible.
  • Page 29 General safety instructions Use of the implement  Before starting work, make sure that you understand all the equipment and control elements of the implement and their func- tions. It is too late for this when the implement is already in oper- ation.
  • Page 30 General safety instructions  Always properly fasten the front or rear weights to the intended fastening points.  Comply with the maximum payload of the mounted/towed im- plement and the permissible axle and drawbar loads of the trac- tor.  The tractor must guarantee the prescribed brake delay for the loaded vehicle combination (tractor plus mounted/towed imple- ment).

  • Page 31: Hydraulic System

     Replace the hydraulic hose lines if they are damaged or worn. Use only original AMAZONE hydraulic hose lines.  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...

  • Page 32: Electrical System

    General safety instructions 2.16.3 Electrical system  When working on the electrical system, always disconnect the battery (negative terminal).  Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – risk of fire. ...

  • Page 33: Mounted Implements

    General safety instructions 2.16.4 Mounted implements  When mounting, the mounting categories on tractor and imple- ment must be compatible or an adapter must be used.  Observe the manufacturer's instructions.  Before mounting or dismounting implements on the 3-point hitch, put the operating equipment to a position in which accidental raising or lowering is impossible.

  • Page 34: Operation Of The Seed Drill

    Disconnect the cable to the tractor generator and battery before performing electrical welding work on the tractor and mounted implements.  Spare parts must at least comply with the specified technical requirements of AMAZONEN-WERKE. This is ensured through the use of genuine AMAZONE spare parts. D9 BAH0041-4 08.18...

  • Page 35: Loading And Unloading The Implement Upon Delivery

    Loading and unloading the implement upon delivery Loading and unloading the implement upon delivery The pictogram marks the location at which the slings for lifting the implement with a crane is to be secured. DANGER Attach the slings for loading the implement with a crane only at the marked locations.

  • Page 36: Product Description

    Product description Product description Assembly groups of the D9 seed drill Fig. 6 (1) Seed box (4) WS coulter, optionally RoTeC Control coulter (2) Running gear, for working on the field (5) Exact following harrow, optionally roller harrow or drag tine harrow (3) Vario gearbox with gearbox lever (6) Loading board...
  • Page 37 Product description Fig. 8 AMACO electr. hectare counter Fig. 8 Fig. 9 Control terminal AMALOG+ Fig. 9 Fig. 10 AMADRILL+ control terminal Fig. 10 Fig. 11 AMATRON 3 control terminal Fig. 11 D9 BAH0041-4 08.18...
  • Page 38 Product description Fig. 12 (1) Three-point hitch (2) Track marker shuttle valve Fig. 12 Fig. 13 (1) Normal seed metering wheel / fine seed metering wheel (adjustable for seed metering) (2) Seeding shaft (3) Seed housing (4) Sliding shutter (5) Bottom flap (6) Bottom flap shaft Fig.
  • Page 39 Product description Fig. 16 (1) Agitator shaft Fig. 16 Fig. 17 (1) Rapeseed insert Fig. 17 Fig. 18 (1) Seed drill wheel mark eradicator Fig. 18 Fig. 19 (1) RoTeC Control coulter Fig. 19 D9 BAH0041-4 08.18...
  • Page 40 Product description Fig. 20 WS coulter Fig. 20 Fig. 21 1. Band sowing shoe II for WS coulter Fig. 21 Fig. 22 Tractor wheel mark eradicator, swivelling Fig. 22 Fig. 23 Tractor wheel mark eradicator, reinforced Fig. 23 D9 BAH0041-4 08.18...
  • Page 41 Product description Fig. 24 (1) Fill level indicator, mechanical. Also available in a digital version for imple- ments with control terminal (2) Control box for implements without job computer to actuate the tramline seed metering wheels and the tramline marker Fig.

  • Page 42: Safety And Protective Equipment

    Product description Safety and protective equipment Fig. 28 (1) Handrail Fig. 28 Fig. 29 (1) Linch pin, to attach the track marker (2) Rubber block (visual indicator) The track marker is not vertical, i.e. the track marker has not been secured with the linch pin (above).

  • Page 43: Overview - Supply Cable / Hydraulic Hose Lines

    Product description Overview – Supply cable / hydraulic hose lines 4.3.1 Supply cable Designation Function Implement plug Data transfer implement/job computer/control terminal Plug (7-pin) Connection to the lighting system for road travel 4.3.2 Identification of the hydraulic hose lines All hydraulic hose lines have handles with col- oured markings and a code number or code let- ter to assign the respective hydraulic function to the pressure line of a tractor control unit.

  • Page 44: Connection And Function Of The Tractor Control Units

    Product description 4.3.3 Connection and function of the tractor control units Identification Connection of the of the hydraulic Function when actuating the tractor control unit tractor control unit hose lines Track marker / marker changeover Lifting and lowering, alternating Control box Display for advancing the tramline counter Single yellow...

  • Page 45: Transportation Equipment

    Product description Transportation equipment Fig. 32 only implements with exact following harrow: (1) Road safety bar, two-part Fig. 32 Fig. 33 (1) 2 rear lights (2) 1 licence plate holder (3) 2 rear-facing warning signs (4) 2 side-facing warning signs (not permitted in Germany and several oth- er countries) Fig.

  • Page 46: Intended Use

     is coupled to a tractor using the tractor three-point hitch or  is mounted on an AMAZONE soil tillage implement with roller approved for this purpose, and coupled to the tractor three-point hitch  is operated by one person.

  • Page 47: Danger Areas And Danger Points

    Product description Danger areas and danger points The danger area is the area around the implement in which people can be caught:  by work movements made by the implement and its tools.  by materials or foreign bodies thrown out of the implement. ...

  • Page 48: Rating Plate And Ce Mark

    Product description Rating plate and CE mark The figure shows the arrangement of the rating plate and the CE mark on the implement. The CE mark indicates compliance with the stipulations of the valid EU directives. Fig. 35 The following information is specified on the rat- ing plate and the CE mark: (1) Implement ID no.

  • Page 49: Technical Data D9 Special

    Product description Technical Data D9 Special Seed drill D9 2500 Special D9 3000 Special Working width 2.50 3.00 Transport width 2.50 3.00 with standard tyres Tyres, standard 180/90 - 16 180/90 - 16 Filling height without extension 1.25 1.25 without loading with extension 1.56...

  • Page 50: Technical Data D9 Super

    Product description Technical Data D9 Super Seed drill D9 3000 Super D9 3500 Super D9 4000 Super Working width 3.00 3.50 4.00 Transport width 3.00 3.50 4.25 with standard tyres Tyres, standard 180/90 – 16 180/90 – 16 10.0/75-15 Filling height without extension 1.35 1.35...

  • Page 51: Technical Data For Calculating The Tractor Weight And The Tractor Axle Loads

    Data for calculation (see page 100): Total weight G Distance d D9 2500 Special , mounted on the tractor with a full seed box (without seed box attachment) 1000 kg...

  • Page 52: Tyre Equipment And Inflation Pressure

    Tyre equipment and inflation pressure Tyres 180/90 – 16 31x15.50 - 15 10.0/75-15 old name: - MITAS - 6.00-16 Tyre inflation pressure D9 2500 Special 1.2 bar ─ ─ D9 3000 Special 1.2 bar ─ ─ D9 3000 Super 1.2 bar 1.2 bar...

  • Page 53: Required Tractor Equipment

    Product description 4.11 Required tractor equipment Minimum tractor conditions for proper operation of the solo implement D9 2500 Special above 40 kW D9 3000 Special above 45 kW Power re- quirement D9 3000/3500 Super above 55 kW D9 4000 Super...

  • Page 54: Layout And Function

    Layout and function Layout and function This section provides information on the implement layout and the functions of the individual compo- nents. Fig. 37 The D9 seed drill enables exact seed metering, precise seed placement, uniform placement depth and coverage of the seed, and a track-free, well-structured field after tilling. The seed drill is used alone or in combination with a soil tillage implement for plough seeding or mulch seeding.

  • Page 55: Combination Options

    Layout and function Combination options The AMAZONE seed drill D9 can be used  as a solo implement or Fig. 38  as part of a cultivation combination with a soil tillage implement  AMAZONE rotary cultivator or  AMAZONE rotary harrow and wedge ring roller, tooth packer roller or cage roller.

  • Page 56: Amazone Amaco Hectare Counter

    Layout and function AMAZONE AMACO hectare counter By briefly pressing the 'ha' key, the AMACO elec- tronic hectare counter displays the worked area. The implement-specific data is entered using the 'ha' key and the F key. The description can be found in the "AMACO hectare counter"...

  • Page 57: Amazone Amadrill+ Control Terminal

    Other functions can be found in the "AmaDrill+" operating manual. Fig. 43 AMATRON 3 control terminal The implement can be equipped with the Ama- Tron 3 AMAZONE control terminal with job com- puter. Instructions for operating  the AMAZONE job computer can be found in the "AMABUS software"...

  • Page 58: Implement Documentation

    Layout and function Implement documentation The implement documentation and the operating manual can be found in the case (Fig. 45/1) un- der the seed box. Keep all operating manuals or a copy in the case on your implement to avoid operating errors.

  • Page 59: Fill Level Monitoring

    Layout and function Fill level monitoring A low level sensor (Fig. 48/1) monitors the seed level in the seed box. If the seed level reaches the low level sensor, an acoustic signal is emitted. At the same time, the control terminal displays a warning message. This warning message is intended to remind the tractor driver to refill the seeds in due time.

  • Page 60: Rapeseed Insert

    Layout and function 5.10 Rapeseed insert The rapeseed insert (Fig. 49/1) reduces the hold- ing capacity of the seed box. The rapeseed insert is used for readily flowing seed, such as rapeseed and turnips, which are sown at low seed densities. The agitator shaft must not rotate if the rapeseed insert is fitted in the seed box.

  • Page 61: Seeding Shaft Drive

    Layout and function 5.12 Seeding shaft drive The seed is metered by the seed metering wheels in the seed housings. The seed metering wheels are attached to the seeding shaft. The right seed drill wheel drives the seeding shaft via the Vario gearbox. The distance covered is measured by the right seed drill wheel .

  • Page 62: Setting The Seed Rate Hydraulically

    Layout and function 5.12.1 Setting the seed rate hydraulically The gearbox lever is used to set the seeding rate. A hydraulic cylinder actuates the gearbox lever to increase the seed rate. The increased seeding rate is set on the control element (Fig.

  • Page 63: Metering

    Layout and function 5.13 Metering The seed is carried in the seed box. The seed goes into the seed housing through adjustable open- ings (Fig. 55/1). Each seed housing has an opening. The opening size is adjusted with the sliding shutters.

  • Page 64: Setting Values

    Layout and function 5.13.1 Setting values Bottom flap position Sliding Metering Agitator shaft Seed shutter wheel support greater position less than than 6 g (rapeseed) 50 g (cereals) Normal open Triticale Normal ¾ open Barley Normal open Wheat Normal ¾ open Spelt Normal open...
  • Page 65 Layout and function Sliding Metering Bottom flap Agitator shaft Seed shutter wheel position support position Flax (dressed) Normal ¾ open Millet Normal ¾ open Lupins Normal ¾ open Alfalfa Normal ¾ open Alfalfa Fine ¾ open Oilseed Normal ¾ open (wet dressed) Oilseed Fine...

  • Page 66: Normal And Fine Seed Metering Wheel

    Layout and function 5.13.2 Normal and fine seed metering wheel The seed metering wheel consists of  Normal seed metering wheel (Fig. 56/1)  Fine seed metering wheel (Fig. 56/2). For seeding  with the normal seed metering wheel, the normal and fine seed metering wheel are linked to each other and both rotate ...

  • Page 67: Slide Gate

    Layout and function 5.13.5 Slide gate The shutter slides (Fig. 59) are used to adjust the opening between the seed box and the metering housing depending on the seed. The sliding shutters (Fig. 59) latch into one of three positions: closed 3/4 open open...

  • Page 68: Agitator Shaft Support

    Layout and function 5.13.7 Agitator shaft support When seeding spelt-type seed, the rotating agita- tor shaft (Fig. 62/1) prevents faulty seeding caused by seed blockage in the seed box. The agitator shaft may not rotate when seeding certain seed types, e.g. with rapeseed, which can become sticky due to the intensive stirring action of the agitator shaft.

  • Page 69: Setting The Seed Rate

    Layout and function 5.14 Setting the seed rate During the calibration test, the later field pass is simulated by turning the drive wheel (Fig. 64). The seed metered in the process is collected and weighed. The required seeding shaft speed is calculated from the simulated area (e.g.
  • Page 70 Layout and function The number of crank turns on the wheel de- pends on  the size of the seed drill tyres (1)  the seed drill working width (2). The number of wheel revolutions (3) relates to an area of ...
  • Page 71 Layout and function The desired seed rate is adjusted with the gear- box lever of the Vario gearbox. The correct gearbox position is determined dur- ing seed calibration. To do so, several calibration procedures are often required. With the values from the first calibration proce- dure, the required gearbox position can be im- mediately calculated.

  • Page 72: Recalculation Of The Crank Turns On The Wheel Due To Slippage On Seed Drills With Electronically Regulated Seed Rate Adjustment

    Layout and function 5.14.1 Recalculation of the crank turns on the wheel due to slippage on seed drills with electronically regulated seed rate adjustment The electronically regulated seed rate adjust- ment has an electric motor (Fig. 70/1), which actuates the gearbox lever (Fig. 70/2). The AMADRILL+ calculates the required gear setting based on the data from the calibration test and moves the gearbox lever to the required...
  • Page 73 Layout and function On fields with slippage, the calibration value [pulses/100 m] deviates from the standardized calibration value. This also changes the number of crank turns in the table (Fig. 71). If the calibration value you have determined differs from the standardized calibration value in the table (Fig.

  • Page 74: Ws Coulter

    Layout and function 5.15 WS coulter Seed drills with WS coulters are used for ploug seeding. A guide funnel (Fig. 72/1) delivers the seed im- mediately behind the share tip (Fig. 72/2). A pre- cise and uniform placement depth is achieved. The hinged coulter support (Fig.

  • Page 75: Rotec Control Coulter

    Layout and function 5.16 RoTeC Control coulter The RoTeC Control coulter (Fig. 74/1) is used for seed placement on ploughed or mulched soil, even with large quantities of straw and plant residues. Thanks to the support of the coulter on the depth control disc/wheel (Fig.
  • Page 76 Layout and function The adjust the seed placement depth, the depth control disc/wheel (see Fig. 77) can be  engaged in 3 holes on the coulter  removed if the seed placement depth is not reached. Hole Placement Shallow Seeding without depth control disc / Deep depth control wheel...

  • Page 77: Coulter Pressure And Seed Placement Depth (All Coulter Types)

    Layout and function 5.17 Coulter pressure and seed placement depth (all coulter types) The seed placement depth depends on the factors  Soil type (light to heavy)  Forward speed  Coulter pressure  Position of the depth control discs/wheels (only for RoTeC Control coulters). 5.17.1 Coulter pressure adjustment, outside The depth of the outside coulters behind the...

  • Page 78: Coulter Pressure Adjustment, Hydraulic

    Layout and function 5.17.3 Coulter pressure adjustment, hydraulic The coulter pressure can be increased by actuating the tractor control unit (blue). The seed rate re- mote control and the exact following harrow pressure adjustment are connected to the same control unit.

  • Page 79: Exact Following Harrow

    Layout and function 5.18 Exact following harrow The exact following harrow (Fig. 82/1) evenly covers the seeds deposited in the seed furrows with loose earth and smoothes the ground. The following are adjustable  the exact following harrow tine setting ...

  • Page 80: Exact Following Harrow Pressure

    Layout and function 5.18.2 Exact following harrow pressure The exact following harrow pressure determines the tillage intensity of the exact following harrow and depends on the soil texture. 5.18.2.1 Mechanical exact following harrow pressure adjustment The exact following harrow pressure is generat- ed by tension springs that are tensioned using a lever (Fig.

  • Page 81: Roller Harrow

    Layout and function 5.19 Roller harrow The roller harrow consists of  harrow tines (Fig. 87/1),  press rollers (Fig. 87/2). The harrow tines close the seed furrows. The press rollers press the seeds into the fur- rows. Better soil contact means more humidity is available for germination.

  • Page 82: Drag Tine Harrow

    Layout and function 5.20 Drag tine harrow The drag tine harrow (Fig. 89/1) covers the seed placed in the seed furrows with loose soil. The drag tine harrow is used on ploughed ground. The vertical position of the harrow tines can be adjusted.

  • Page 83: Tractor Wheel Mark Eradicator

    Layout and function 5.22 Tractor wheel mark eradicator The tractor wheel mark eradicator can loosen compacted tractor tracks or cover them with loose soil. Tractor wheel mark eradicator, swivelling The tractor wheel mark eradicator can be swiv- elled far enough that the soil can also be tilled in inaccessible areas.

  • Page 84: Track Marker

    Layout and function 5.23 Track marker The hydraulically-actuated track markers dig into the ground alternately on the left and the right of the implement. In doing so, the active track marker creates a track on the field. When the track markers are properly adjusted, the next row is automatically connected when the tractor driver passes over the centre of the cre- ated track.
  • Page 85 Layout and function When transporting the implement and turning at the end of the field, both track markers (Fig. 95/1) must be raised. During transport, each track marker must be locked. A more detailed description, depending on the equipment, can also be found in the "Soil tillage implement"...

  • Page 86: Tramlines

    Layout and function 5.24 Tramlines Tramlines can be created on the field. Tramlines are seed-free tracks for fertilising and plant care implement used later. Fig. 98 Fig. 99 To create tramlines (A), the seed drill is equipped either with the ...

  • Page 87: Tramline Control, Tabular Determination

    Layout and function 5.24.1 Tramline control, tabular determination Read the required tramline control from the table. The tramline control is derived from the required tramline spacing and the working width of the seed drill. Other adjustable tramline controls can be found in the "Control terminal" operating manual. Seed drill working width Tramline control 2.5 m...

  • Page 88: Tramline Control, Graphic Determination

    Layout and function 5.24.2 Tramline control, graphic determination The graph (Fig. 101) shows examples for creating tramlines. Read the required values from the graph and enter the values as required on the control terminal. Column A: Working width of the seed drill ................3 m Column B: Tramline spacing (working width of the fertiliser spreader) ........
  • Page 89 Layout and function Fig. 101 D9 BAH0041-4 08.18...

  • Page 90: Functional Description

    Layout and function 5.24.3 Functional description When creating tramlines, the tramline seed me- tering wheels (Fig. 102/1) are immobilised and the tramline coulters do not deposit any seed in the soil. The tramline seed metering wheels (Fig. 102/1) can rotate freely on the seeding shaft. The tramline seed metering wheels are driven by the gear wheels (Fig.

  • Page 91: 5.24.3.1 Lay Shaft Coupling, Mechanically Actuated

    Layout and function 5.24.3.1 Lay shaft coupling, mechanically actuated The lay shaft coupling (Fig. 104/1) is actuated by a rod (Fig. 104/2), as soon as the divider wheel (Fig. 104/3) shows the number "0" on the control box. Fig. 104 The tramline number on the divider wheel (Fig.

  • Page 92: 5.24.3.2 Lay Shaft Coupling, Hydraulically Actuated

    Layout and function 5.24.3.2 Lay shaft coupling, hydraulically actuated The lay shaft coupling (Fig. 104/1) is actuated by a rod (Fig. 104/2), as soon as the divider wheel (Fig. 104/3) shows the number "0" on the control box. The divider wheel in the control box, and there- fore the lay shaft coupling, can be actuated by a hydraulic cylinder (Fig.

  • Page 93: One-Sided Switching

    Layout and function 5.25 One-sided switching Fig. 108 Figure (Fig. 101) shows examples for creating tramlines using tramline controls 4, 6 and 8. During the first field pass, it may be necessary to operate the seed drill with half the working width (part-width section).

  • Page 94: Tramline Control 2 And 21

    Layout and function 5.25.1 Tramline control 2 and 21 Fig. 110 (Fig. 110) shows examples of creating tramlines with tramline control 2 and 21. When tramlines are created with the tramline control 2 and 21, tramlines are created when driving out and driving back on the field.

  • Page 95: Creating 18 M Tramlines Using 4 M Seed Drill Working Width

    Layout and function 5.25.2 Creating 18 m tramlines using 4 m seed drill working width Fig. 111 Seed drills with 4 m working width and hydraulic double tramline control create tramlines at 18 m inter- vals. The seed drill has two lay shafts with drive wheels for the seed metering wheels that can be switched off, each on the right and left halves of the seed drill seed box.

  • Page 96: Tramline Marker

    Layout and function 5.26 Tramline marker When tramlines are being created, the track discs (Fig. 112) lower automatically and mark the tramline that has just been created. This makes the tramlines visible before the seed has germi- nated. It is possible to set: ...

  • Page 97: Start-Up

    Start-up Start-up This section contains information  on initial operation of your implement.  on how to check if you may mount the implement onto your tractor.  Before operating the implement for the first time the operator must have read and understood the operating manual. ...

  • Page 98: Checking The Suitability Of The Tractor

    Start-up Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor!  Check the suitability of your tractor before you mount or hitch the implement onto the tractor.

  • Page 99: Calculating The Actual Values For The Total Tractor Weight, Tractor Axle Loads And Tyre Load-Bearing Capacity, As Well As The Required Minimum Ballast Weight

    Start-up 6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and tyre load-bearing capacity, as well as the required minimum ballast weight The permissible total tractor weight, specified in the vehicle documen- tation, must be greater than the sum of the ...

  • Page 100: Data Required For The Calculation (Attached Implement)

    Start-up 6.1.1.1 Data required for the calculation (attached implement) Fig. 113 [kg] Tractor empty weight Refer to the tractor operating manual or reg- istration document [kg] Front axle load of the empty tractor [kg] Rear axle load of the empty tractor [kg] Total weight of rear-mounted implement or see section "Technical data...

  • Page 101: Calculation Of The Required Minimum Ballast Weight At The Front G

    Start-up 6.1.1.2 Calculation of the required minimum ballast weight at the front G of the tractor to V min ensure steering capability          In the table (section 6.1.1.7), enter the numeric value for the calculat- ed minimum ballast weight G that is required on the front side of V min...

  • Page 102: Table

    Start-up 6.1.1.7 Table Actual value according to Permissible value ac- Double approved calculation cording to the tractor load capacity (two operating manual tyres) Minimum ballast weight front/rear kg  Total weight kg  kg  Front axle load kg  kg ...

  • Page 103: Secure The Tractor / Implement Against Unintentional Starting And Rolling Away

    Start-up Secure the tractor / implement against unintentional starting and rolling away Switch off the tractor PTO shaft. Park the tractor and the implement on solid, level ground. Lower any raised, unsecured implement/raised, unsecured implement parts. This prevents ac- cidental lowering. Shut down the tractor engine.

  • Page 104: Initial Installation Of The Holders For The Road Safety Bar

    Start-up Initial installation of the holders for the road safety bar Screw the two holders (Fig. 114/1) onto the exact following harrow (Fig. 114/2). Fig. 114 During work, fasten the road safety bars (Fig. 115/2) to the holders (Fig. 115/1). Fig.

  • Page 105: Coupling And Uncoupling The Implement

    Coupling and uncoupling the implement Coupling and uncoupling the implement The D9 seed drill can be parked  as a solo implement Fig. 116  when mounted on the soil tillage implement Fig. 117 This section describes  the coupling and uncoupling of the D9 seed drill on the tractor.
  • Page 106 Coupling and uncoupling the implement When coupling and uncoupling implements, follow the instructions given in the section "Safety instructions for the operator". CAUTION Before adjustment, maintenance and repair work  couple the seed drill and tractor or soil tillage implement ...

  • Page 107: Hydraulic Hose Lines

    Coupling and uncoupling the implement Hydraulic hose lines WARNING Danger of infection from escaping hydraulic fluid at high pressure! When coupling and uncoupling the hydraulic hose lines, ensure that the hydraulic system is depressurized on both the implement and tractor sides.

  • Page 108: Uncoupling The Hydraulic Hose Lines

    Coupling and uncoupling the implement 1. Clean the coupling part. 2. Put the tractor control units into the float position. 3. Connect the hydraulic lines In doing so, observe the labels on the hy- draulic lines. Fig. 119 7.1.2 Uncoupling the hydraulic hose lines 1.

  • Page 109: Coupling The Implements

    Coupling and uncoupling the implement Coupling the implements WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! You may only connect the implement to tractors suitable for the pur- pose.
  • Page 110 Coupling and uncoupling the implement WARNING Risk of energy supply failure between the tractor and the imple- ment through damaged power lines! During coupling, check the course of the power lines. The supply lines  must give slightly without tension, bending or rubbing on all movements of the connected implement.

  • Page 111: Coupling The Implement To The Tractor

    Coupling and uncoupling the implement 7.2.1 Coupling the implement to the tractor 1. Fit the upper and lower link pins with ball sockets. For construction reasons, the ball sockets only fit for one type of tractor and need to be obtained from the tractor manufacturer. You will find the category of the tensioned crosspiece from your order documents or the "Technical Data"...
  • Page 112 Coupling and uncoupling the implement 6. Couple the supply lines (Fig. 123/1) to the tractor, see section "Overview – Supply ca- ble / hydraulic hose lines", page 43. Fig. 123 7. Open the tractor lower link securing device, i.e. it must be ready for coupling. 8.

  • Page 113: Uncoupling The Implement From The Tractor

    Coupling and uncoupling the implement 7.2.2 Uncoupling the implement from the tractor WARNING Danger of being crushed, cut, caught, drawn in or struck through insufficient stability and possible tilting of the uncou- pled implement! Empty the seed box and park the seed drill on a level surface on solid ground.

  • Page 114: Settings

    Settings Settings WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional lowering of the implement raised using the tractor's 3-point hydraulic system,  unintentional lowering of raised, unsecured implement parts,  unintentional start-up and rolling away of the tractor- implement combination.

  • Page 115: Folding The Steps Up And Down

    Settings Folding the steps up and down DANGER Never climb onto the steps and the loading board when the seed drill is parked as a solo implement (risk of tipping). Climbing up is only permitted when the seed drill is coupled to the tractor or the soil tillage implement.

  • Page 116: Placing The Calibration Trays On The Funnel Rail

    Settings Fold the steps up and down carefully by hand. Only fold down the steps when the seed drill is coupled to the tractor or the soil tillage imple- ment. 1. Hold onto the steps. 2. Release the mechanical transport lock (see above) for the steps.
  • Page 117 Settings 2. Lower the funnel rail (Fig. 131/1). Fig. 131 3. Pull the calibration trays up out of the brackets. Fig. 132 4. Place the calibration trays on the funnel rail. Fig. 133 D9 BAH0041-4 08.18...

  • Page 118: Setting The Seed Rate

    Settings Setting the seed rate 1. The required setting values can be found in the table "Setting values", page 64. 1.1 Metering wheel selection, see section "Seeding with the normal or fine seed metering wheel", page 118. 1.2 Sliding shutter position, see section "Adjusting the sliding shutters", page 121 1.3 Bottom flap position, see section "Bottom flap position", page 122...
  • Page 119 Settings 5. Turn the seed drill wheel to the right until the holes (Fig. 136/1) of the fine seed me- tering wheels are visible. 6. Lower the seed drill. 7. Apply the parking brake, switch the tractor engine off and remove the ignition key. Fig.

  • Page 120: Seeding With Bean Seed Metering Wheels

    Settings Seeding with fine seed metering wheel 1. Use the supplied key (Fig. 139/1) to press the pin into the normal seed metering wheel behind the hole until it reaches the stop. 2. Check whether the normal seed metering wheel is able to turn freely on the seeding shaft.

  • Page 121: Adjusting The Sliding Shutters

    Settings 8.3.3 Adjusting the sliding shutters This setting affects the seeding rate. Calibrate the seed rate after the adjustment. 1. Pull the calibration trays (Fig. 141) out of the brackets. After the adjustment work, attach the cali- bration trays back in the brackets. Fig.

  • Page 122: Bottom Flap Position

    Settings 8.3.4 Bottom flap position This setting affects the seeding rate. Calibrate the seed rate after the adjustment. 1. Set the bottom flap lever (Fig. 143/1) in the group of holes at the value from the table (see page 64). 2.

  • Page 123: Mounting The Rapeseed Insert

    Settings 8.3.6 Mounting the rapeseed insert Switch off the agitator shaft drive before installing the rapeseed insert in the seed box. 1. Switch off the agitator shaft drive (see sec- tion "Agitator shaft support", page 124). 2. Put the stirrers (Fig. 145/2) of the agitator shaft in a vertical position.

  • Page 124: Agitator Shaft Support

    Settings 8.3.7 Agitator shaft support This setting affects the seeding rate. Calibrate the seed rate after the adjustment. Seeding with agitator shaft support If the linch pin (Fig. 147/1) is inserted in the hole of the gearbox hollow shaft, the agitator shaft support is active.

  • Page 125: Filling The Seed Box

    Settings Filling the seed box DANGER The solo seed drill  must first be coupled to the tractor before filling the seed box (risk of tipping)  must first be emptied and then uncoupled from the tractor. Observe the permissible fill levels and total weights. WARNING Risk of crushing in danger area under suspended loads/implement parts when filling the hopper, caused by unin-...
  • Page 126 Settings 1. Couple the implement combination to the tractor. 2. Park the combination on a level surface. 3. Secure the tractor / implement against unintentional starting and rolling away. 4. Set the bottom flap lever (Fig. 149/1) as required to a position between 1 and 4. Always engage the bottom flap lever in the group of holes.
  • Page 127 Settings 8. Adjust the height of the filling level sensors (Fig. 152) for the desired residual seed quantity. Fig. 152 9. Fill the seed box. The loading aid (Fig. 153/1) makes it easier to fill with sacks. Fig. 153 When filling the seed box, do not place any heavy objects onto the float of the fill level indicator.

  • Page 128: Setting The Seed Rate Using A Calibration Test

    Settings Setting the seed rate using a calibration test The calibration test checks whether the pre-set and actual seeding rates are equivalent. Always perform the calibration test  when the seed type is changed  if the seed type is identical, but the grain size, grain shape, specific weight and dressing are dif- ferent ...
  • Page 129 Settings 5. Undo the locking knob (Fig. 155/1). 6. Consult the table (Fig. 156, page 129) for the gearbox setting value for the first cali- bration test. 7. Set the pointer (Fig. 155/2) of the gearbox lever to the gearbox setting value. For each adjustment first place the pointer of the gear control lever on a scale value between 0 and 10 and...
  • Page 130 Settings Calibrating the seed rate 10. Calibrating the seed rate. 10.1 Turn the right seed drill wheel to the right by the number of crank turns giv- en in the table (Fig. 66). 10.2 Weigh the seed collected in the cali- bration trays.

  • Page 131: Determining The Gearbox Setting Using The Calculating Disc Rule

    Settings 11. The desired seed rate [kg/ha] is generally not achieved with the first calibration. Using the calibra- tion values from the first calibration, determine the required gearbox setting values for the desired seed rate [kg/ha] using the calculating disc rule, see section "Determining the gearbox setting us- ing the calculating disc rule", page 131.

  • Page 132: Hydr. Seed Rate Remote Control

    Settings 8.5.2 Hydr. seed rate remote control WARNING Instruct people to stay out of the operating area of the hydraulic cylinders. If the tractor control valve is actuated, these hydraulic cylinders will also be working  Vario gearbox  coulter pressure ...
  • Page 133 Settings Determining the gearbox setting required for the increased seed rate 1. Apply pressure to control valve (blue). 2. Apply the parking brake, switch the tractor engine off and remove the ignition key. 3. Use the adjusting screw (Fig. 161/1) to set the pointer (Fig.

  • Page 134: Moving The Track Marker To The Working/Transport Position

    Settings Moving the track marker to the working/transport position DANGER The track markers  can lower unexpectedly if they are not secured. This also applies during road transport  must be put into transport position and secured immediately after work on the field ...

  • Page 135: Moving The Track Markers Into Working Position With The Marker Changeover

    Settings 8.6.1 Moving the track markers into working position with the marker changeover Seed drills with a working width up to 3.0 m can be equipped with a hydraulically actuated marker changeover (Fig. 164/1). The centrally arranged, hydraulically actuated marker changeover swivels the track markers using ropes.

  • Page 136: Moving The Track Marker On The D9 2500/3000/3500 Into Working Position

    Settings 8.6.2 Moving the track marker on the D9 2500/3000/3500 into working position 1. Position the implement on the field. 2. Apply the tractor parking brake, switch the tractor engine off and remove the ignition spanner. 3. Unlock both track markers. 3.1 Press the track marker boom against the rubber block (Fig.

  • Page 137: Adjusting The Track Marker Length

    Settings 8.6.3.1 Adjusting the track marker length 4. Adjust the track marker length. 4.1 Move track markers into working position. 4.2 Apply the tractor parking brake, switch off the engine and remove the ignition key. 4.3 Loosen 2 bolts (Fig. 169/1). 4.4 Set the track marker length to length "A"...

  • Page 138: Moving The Track Marker To Transport Position

    Settings 8.6.4 Moving the track marker to transport position 1. Direct people out of the swivel area of the track marker. 2. Actuate the control valve (yellow).  Raise both track markers like when turning at the end of the field (see Fig. 171).

  • Page 139: Adjusting And Checking The Seed Placement Depth

    Settings Adjusting and checking the seed placement depth The seed placement depth depends on the factors  Soil type (light to heavy)  Forward speed  coulter pressure  Position of the depth control discs/wheels. Check the placement depth when one of the factors has changed. 1.

  • Page 140: Coulter Pressure Adjustment, Hydraulic

    Settings 8.7.2 Coulter pressure adjustment, hydraulic WARNING Direct people out of the danger area of the hydraulically operat- ed components (Vario gearbox, coulters, exact following har- row). Setting the coulter pressure 1. Actuate the control valve (blue).  Apply pressure to the hydraulic cylin- der.

  • Page 141: Adjusting The Seed Placement Depth For The Outer Coulters

    Settings 8.7.3 Adjusting the seed placement depth for the outer coulters 1. Move the implement into working position on the field. 2. Release the nuts (Fig. 177/1). 3. Set the seed placement depth of the out- side coulter (Fig. 177/3) by turning the cam disc (Fig.

  • Page 142: Adjusting The Depth Control Discs/Wheels

    Settings 8.7.4 Adjusting the depth control discs/wheels If the desired placement depth cannot be achieved by adjusting the coulter pressure, adjust or remove all of the depth control discs/wheels equally, as described in this section. Engaging the depth control disc/wheel in one of the holes on the coulter 1.

  • Page 143: Attaching The Band Seeding Shoe To The Ws Coulter

    Settings Attaching the band seeding shoe to the WS coulter Fix the band seeding shoe (Fig. 180/1) to the WS coulter with a bolt and secure with a linch pin. Fig. 180 D9 BAH0041-4 08.18...

  • Page 144: Adjusting The Seed Drill Wheel Mark Eradicator

    Settings Adjusting the seed drill wheel mark eradicator 8.9.1 Moving the seed drill wheel mark eradicator into working position 1. Adjust the seed drill wheel mark eradicator 1.1 Unscrew the screw (Fig. 181/1). 1.2 Set the working depth of the seed drill wheel mark eradicator and bolt firmly.

  • Page 145: Adjusting The Tractor Wheel Mark Eradicator

    Settings 8.10 Adjusting the tractor wheel mark eradicator Move the tractor wheel mark eradicator into working position on the field, and after the work is finished, fasten it right at the top. Other- wise there is a risk of damage to the tractor wheel mark eradicator when the implement is parked.

  • Page 146: Tractor Wheel Mark Eradicator, Swivelling

    Settings 8.10.2 Tractor wheel mark eradicator, swivelling 1. Adjusting the tractor wheel mark eradicator 1.1 Loosen the lock nut and the hexagonal bolt (Fig. 184/1). 1.2 Readjust the tractor wheel mark eradi- cator horizontally and vertically. 1.3 Loosen two nut (Fig. 184/2) and swivel the tractor wheel mark eradicator.

  • Page 147: Adjusting The Exact Following Harrow

    Settings 8.11 Adjusting the exact following harrow Before you make any settings on the exact following harrow, secure the tractor / implement against unintentional starting and rolling away, see section 6.2, page 103. 8.11.1 Working width of the exact following harrow The roller and the coulters force the soil out- wards to different extents depending on the for- ward speed and condition of the soil.

  • Page 148: 8.11.2.2 Adjusting The Exact Following Harrow Tine Position By Adjusting Spindles

    Settings 8.11.2.2 Adjusting the exact following harrow tine position by adjusting spindles 1. Remove the linch pin (see below). 2. Insert the ratchet. 3. Set the distance "A" (Fig. 84). 3.1 Adjustments are made by uniformly turning the spindle (Fig. 188) on all of the adjuster segments.

  • Page 149: Exact Following Harrow Pressure, Manual Adjustment

    Settings 8.11.3 Exact following harrow pressure, manual adjustment 1. Tension the tension springs of the exact following harrow with the calibration crank. 2. Insert the pin (Fig. 191/2) in a hole beneath the lever (Fig. 191/1) and secure with a spring cotter pin.

  • Page 150: Moving The Exact Following Harrow To The Working/Transport Position

    Settings 8.11.5 Moving the exact following harrow to the working/transport position 8.11.5.1 Move the exact following harrow into working position Move the exact following harrow into working position, see section "Working width of the exact follow- ing harrow", page 147. 8.11.5.2 Moving the exact following harrow into transport position The outer tines of the exact following harrow can exceed the permissible transport width during...

  • Page 151: Adjusting The Roller Harrow

    Settings 8.12 Adjusting the roller harrow 8.12.1 Setting the pitch of the tines to the ground 1. Raise the implement until the harrow tines are directly above the ground, but not touching it. 2. Apply the tractor parking brake, switch the tractor engine off and remove the ignition spanner. 3.

  • Page 152: Setting The Roller Contact Pressure

    Settings 8.12.3 Setting the roller contact pressure 1. Move the implement on the field to the work- ing position. 2. Swivel both handles (Fig. 196/1) up. Fig. 196 The two spring-loaded levers (Fig. 197/1) serve to adjust the roller contact pressure on the ground.
  • Page 153 Settings 4. Secure the position of the lever (Fig. 198/1) with a safety pin for the tube (Fig. 198/2). 5. Peg the second lever in the same hole of the hole group and secure it. The roller contact pressure is highest when the safety pin for the tube (Fig.

  • Page 154: Lifting/Lowering The Roller Harrow

    Settings 8.12.4 Lifting/lowering the roller harrow 8.12.4.1 Lifting the roller harrow (deactivate) 1. Set the implement down on a level surface. 2. Briefly pull on the lever (Fig. 200/1) and remove the safety pin for the tube (Fig. 200/2). Fig. 200 3.

  • Page 155: Lowering The Roller Harrow (Activate)

    Settings 8.12.4.2 Lowering the roller harrow (activate) 1. Set the implement down on a level surface. 2. Take the safety pin for the tube that was inserted in the parking position. 3. Swivel the handle (Fig. 203/1) up. Fig. 203 4.

  • Page 156: Seed Drills With Mechanical Or Hydraulic Actuation Of The Lay Shaft Coupling

    Settings 8.13 Seed drills with mechanical or hydraulic actuation of the lay shaft coupling 8.13.1 Activating tramline control 1. The required tramline control can be found in the "Tramline controls" table. The control box is equipped with the desired tramline control during culti- vation.

  • Page 157: Deactivating Tramline Control

    Settings 8.13.2 Deactivating tramline control When actuating the tractor control valve (yellow), the track markers and the tramline counter are actu- ated simultaneously. At tramline number "0", the tramline marker is lowered. If only the track markers should be working, make the following settings: 1.

  • Page 158: Switching The Left Side Of The Seeding Shaft

    Settings 8.15 Switching the left side of the seeding shaft 8.15.1 Switching off the left side of the seeding shaft 3. Switch off the left side of the seeding shaft (Fig. 208) 3.1 Push the spring-loaded seeding shaft coupling to the left against the spring and turn it in the direction shown by the arrow.

  • Page 159: Moving The Tramline Marker Into Working/Transport Position

    Settings 8.16 Moving the tramline marker into working/transport position WARNING Instruct people to move out of the danger area of the hydrau- lically actuated components (track marker, tramline marker). If the tractor control unit is actuated, the hydraulic cylinders of several functional parts are pressurized at the same time.

  • Page 160: Moving The Tramline Markers To The Transport Position

    Settings 8.16.2 Moving the tramline markers to the transport position The tramline counter must not point to "0". If necessary, advance the tramline counter. The track discs are raised while doing so. 1. Apply the parking brake, switch the engine off and remove the ignition key.

  • Page 161: Moving The Road Safety Bar Into Transport/Parking Position

    Settings 8.17 Moving the road safety bar into transport/parking position Transport position 1. Push the two-part road safety bar (Fig. 213/1) over the tine tips of the exact follow- ing harrow. 2. Fasten the road safety bar with spring holders (Fig. 213/2) to the exact following harrow.

  • Page 162: Transportation

    Transportation Transportation DANGER In Germany and several other countries, the transportation of implements mounted on the tractor on public roads and routes is ap- proved up to a width of 3.0 m. Transport of a combination over 3.0 m wide is only permitted on a transport vehicle in these countries.

  • Page 163: Legal Regulations And Safety

    Transportation 18. Switch on the warning beacon and check operation before driving off ......Page 163 Legal regulations and safety When driving on public streets or roads, the tractor and implement must comply with the national road traffic regulations (in Germany the StVZO and the StVO) and the accident prevention regulations (in Germany those of the industrial injury mutual insurance organisation).
  • Page 164 Transportation Before driving off, read the section "Safety information for the opera- tor" and check:  that the permissible weight is not exceeded.  that the supply lines are connected correctly  the lighting system for damage, function and cleanliness. ...
  • Page 165 Transportation WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! These risks pose serious injuries or death. Observe the permissible total weight of the mounted implement combination and the permissible axle and drawbar loads of the trac- tor.
  • Page 166 Transportation CAUTION Switch off the control terminal during road transport. If the control terminal is switched on, there is a risk of accident caused by operating errors. DANGER Lock the tractor control units during road transport. There is a risk of accident caused by operation errors. In bends take into consideration the wide sweep and the centrifugal mass of the implement.

  • Page 167: Use Of The Implement

    Use of the implement Use of the implement When using the implement, observe  Section "Warning symbols and other labels on the implement", page 20  Section "Dangers in case of non- compliance with the safety instructions", page 26. Observing these sections is important for your safety.

  • Page 168: Initial Operation

    Use of the implement 10.1 Initial operation Before initial commis- Specialist Check and service the hydraulic Section 12.9 sioning workshop hose lines. This inspection has to be recorded by the operator. Check Tyre equipment and infla- Section 4.9.2 tion pressure Checking the oil level in the Vario Section 12.6 gearbox...

  • Page 169: Moving The Implement From Transport Into Working Position

    Use of the implement 10.2 Moving the implement from transport into working position 1. Move the road safety bar to the parking position ............Page 161 2. Move the exact following harrow into working position ..........Page 150 3. Move the seed drill wheel mark eradicator into working position ........Page 144 4.

  • Page 170: During Operation

    Use of the implement 10.3 During operation 10.3.1 Overview of checks during operation Time interval Sec- Inspection Page tion  after the first 30 to 50 m travelled at working speed have been covered  after changing from light to heavy soil and vice-versa Check the seed placement depth ...

  • Page 171: Check The Seed Rate Using The "Amalog+" Control Terminal As An Example

    Use of the implement 10.3.2 Check the seed rate using the "AMALOG+" control terminal as an example During operation, the "AMALOG+" control terminal shows the status of the seed drill. The Vario gearbox is connected to the drive wheel by a chain. A sensor in the Vario gearbox records the rotation of the drive wheel and transmits the pulses to the on-board computer.

  • Page 172: Track Marker

    Use of the implement 10.3.3 Track marker Raise the active track marker in the field before passing obstacles. Raising the track marker makes the tramline counter advance. After passing the obstacle, lower the track marker and check the tramline counter. Correct it if necessary. After actuating the tractor control unit for the track markers several times, check the tramline counter and correct it if necessary.

  • Page 173: Turning At End Of The Field

    Use of the implement 10.4 Turning at end of the field DANGER After turning, with the corresponding pre-selection on the con- trol terminal and when the tractor control unit is actuated, the opposite track marker is moved to the working position. 1.

  • Page 174: End Of Work In The Field

    Use of the implement 10.5 End of work in the field Move the seeding combination into transport position, see section 9.1, page 162. DANGER Folding in and locking the track markers Unsecured track markers could unintentionally move to the working position and cause serious injury.

  • Page 175: Emptying The Seed Box And Seed Housing

    Use of the implement 10.6 Emptying the seed box and seed housing CAUTION Before working on the implement  couple the seed drill and tractor or soil tillage implement  lower the implement combination onto level solid ground  apply the tractor parking brake ...
  • Page 176 Use of the implement Section "Hydr. seed rate remote control" on page 132 describes the adjustment of the gearbox lever, if equipped accordingly. 3. Put the bottom flap setting lever in hole 1. 4. Set the pointer (Fig. 220/2) of the gearbox lever to the gearbox setting value 100.
  • Page 177 Use of the implement 12. Empty the seed housing. 12.1 Use the tractor to lift the seed drill until the wheels will turn freely. 12.2 Apply the parking brake, switch the tractor engine off and remove the igni- tion key. 12.3 Insert the calibration crank (Fig.

  • Page 178: Faults

    Faults Faults WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional falling of the implement raised using the trac- tor's three-point hydraulic system.  unintentional lowering of raised, unsecured implement parts.  unintentional start-up and rolling of the tractor-implement combination.

  • Page 179: Deviations Between The Preset And Actual Seeding Rates

    Faults 11.2 Deviations between the preset and actual seeding rates If you notice any deviations between the seeding rate set in the cali- bration test and the seeding rate on the field, pay attention to the following points:  With new implements, the surface of the seed housing, the bot- tom flaps and seed metering wheels changes due to dressing deposits.

  • Page 180: Cleaning, Maintenance And Repairs

    Cleaning, maintenance and repairs Cleaning, maintenance and repairs 12.1 Safety WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional falling of the implement raised using the trac- tor's three-point hydraulic system.  unintentional lowering of raised, unsecured implement parts.
  • Page 181 Cleaning, maintenance and repairs WARNING Working on tyres and wheels  Repair work on tyres and wheels may only be performed by specialists with suitable installation tools.  Check the air pressure at regular intervals.  Inflate tyres to the specified air pressure! There is a risk of ex- plosion if the air pressure in the tyres is too high.

  • Page 182: Cleaning The Machine

    Cleaning, maintenance and repairs 12.2 Cleaning the machine DANGER Dressing dust is toxic and must not be inhaled or come into con- tact with the body. Wear protective clothing, breathing mask, safety glasses and gloves  when filling the implement ...

  • Page 183: Shutdown Of The Implement Over A Long Period Of Time

    Cleaning, maintenance and repairs When using (hot water) high pressure cleaners, please note:  Observe the safety regulations for working with your cleaning device.  Observe the statutory requirements for the handling and removal of cleaning agents.  Do not clean any electrical components with high-pressure cleaners.

  • Page 184: Lubrication

    Cleaning, maintenance and repairs 12.4 Lubrication The lubrication points on the implement are marked with the symbol (Fig. 226). Carefully clean the grease nipple and grease gun before lubrication so that no dirt is pressed into the bearings. Press the dirty grease completely into the bearings and replace it with new grease.

  • Page 185: Maintenance Schedule - Overview

    Cleaning, maintenance and repairs 12.5 Maintenance schedule – overview The time intervals, kilometre readings and maintenance intervals specified in any third party documentation supplied shall have priority over the maintenance schedule. Before each start-up (daily) Visual inspection of the upper and lower link pins Section 12.8 Check the hydraulic hose lines for visible defects, damage, chafe marks and wear.

  • Page 186: Checking The Oil Level In The Vario Gearbox

    Cleaning, maintenance and repairs 12.6 Checking the oil level in the Vario gearbox 1. Position the implement on a horizontal sur- face. 2. Check the oil level. The oil level must be visible in the oil sight glass (Fig. 228/1). There is no need to change the oil.

  • Page 187: Checking Roller Chains And Chain Wheels

    Cleaning, maintenance and repairs 12.7 Checking roller chains and chain wheels On all roller chains, at the end of the planting season  Clean (including the chain wheels and chain tensioner)  Check  Lubricate with low-viscosity mineral oil. 12.8 Visual inspection of the upper and lower link pins WARNING Risk of contusions, catching, and knocks when the implement...

  • Page 188: Inspection Criteria For Hydraulic Hose Lines

    Cleaning, maintenance and repairs 12.9 Inspection criteria for hydraulic hose lines Have the hydraulic hoses replaced by a specialist workshop if you determine the following inspection criteria during the in- spection:  Damage to the outer layer up to the ply (e.g. scouring points, cuts, cracks).

  • Page 189: Labelling Of Hydraulic Hose Lines

     Replace the hydraulic hose lines if they are damaged or worn. Only use our original AMAZONE hydraulic hose lines.  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even with proper storage and approved use, hoses and hose connec- tions are subject to natural aging, thus limiting the length of use.

  • Page 190: Installation And Removal Of Hydraulic Hose Lines

     Only a specialist workshop may carry out work on the hydraulic system.  Only use original AMAZONE hydraulic hose lines  Ensure cleanliness.  You must always install the hydraulic hose lines so that, in all states of operation: ...

  • Page 191: Work To Be Performed In A Specialist Workshop

    Cleaning, maintenance and repairs 12.10 Work to be performed in a specialist workshop DANGER Only allow a person with professional training to perform the mainte- nance work in this section, (see section "User training", page 16). 12.10.1 Adjusting the wheel scrapers 1.

  • Page 192: Replacing The Coulter Tip (Ws Coulter)

    Cleaning, maintenance and repairs 12.10.3 Replacing the coulter tip (WS coulter) 1. Press in the studs (Fig. 233/1) of the funnel into the coulter body. 2. Pull the funnel out of the coulter body. 3. Remove the bolts (Fig. 233/2) (bolt tightening torque 45 Nm).

  • Page 193: 12.10.5 Bottom Flaps Basic Position

    Cleaning, maintenance and repairs 12.10.5 Bottom flaps basic position 1. Empty the seed box and seed housing. 2. Check that the bottom flaps (Fig. 235/1) are easy to move. 3. Insert the bottom flap lever into hole 1 and secure it. 4.

  • Page 194: 12.10.7 Folding Down The Lay Shaft

    Cleaning, maintenance and repairs 12.10.7 Folding down the lay shaft 1. Pull the calibration trays (Fig. 237) upwards out of the bracket. Fig. 237 2. Remove the tension springs (Fig. 238/1) on the lay shaft bearing (Fig. 238/2). Fig. 238 3.
  • Page 195 Cleaning, maintenance and repairs  At the same time, a bracket (Fig. 240/1) that axially secures the lay shaft will be pulled out of the recess in the seed housing. Fig. 240 The solenoid (if present) is folded down along with the lay shaft. Fig.

  • Page 196: 12.10.8 Folding Up The Countershaft

    Cleaning, maintenance and repairs 12.10.8 Folding up the countershaft 4. Fold up the lay shaft.  When doing so, insert the bracket (Fig. 242/1) that secures the lay shaft in an axial position into the recess of a seed housing. 5.

  • Page 197: 12.10.9 Setting The Tramline Spacing, Track Width And Wheelmark Width

    Cleaning, maintenance and repairs 12.10.9 Setting the tramline spacing, track width and wheelmark width 1. Fold down the lay shaft, see section "Folding down the lay shaft", page 194. 2. Mark new tramline seed metering wheels by inserting the fine seed metering wheel brushes (Fig.
  • Page 198 Cleaning, maintenance and repairs 4. Remove (Fig. 247/1) bolts. 5. Loosen the hexagon socket screws (Fig. 247/2). 6. Push the swivel bearing and the driving pinion onto the lay shaft. 7. Screw the swivel bearing onto the new tramline seed housings. Fig.

  • Page 199: 12.10.10 Installing The Bean Metering Wheels

    Cleaning, maintenance and repairs 12.10.10 Installing the bean metering wheels This setting affects the seeding rate. Check the setting with a calibration test. 1. Fold down the lay shaft, see section "Folding down the lay shaft", page 194. 2. Do not remove the detent plate for the bot- tom flaps.
  • Page 200 Cleaning, maintenance and repairs 7. The bean seeding shaft is installed in re- verse sequence. 8. Mount the gear wheel (Fig. 251/1) onto the bean seeding shaft. Fig. 251 9. Remove the triangular carriers (Fig. 252/1) of the bean seed metering wheels for those bean seed metering wheels that are to be switched off later on to create the tramlines.
  • Page 201 Cleaning, maintenance and repairs 10. Fold up the lay shaft, see section "Folding up the countershaft", page 196. 10.1 Make sure that the cogs (Fig. 253/1) of the gear wheels are meshed. Fig. 253 10.2 Rotate the axial lock (Fig. 254/1) so that the short arm is supported in the recess on the seed housing.

  • Page 202: Bolt Tightening Torques

    Cleaning, maintenance and repairs 12.11 Bolt tightening torques Tightening torques for rustproof bolts (inserted with assembly paste) 20.6 40.7 70.5 D9 BAH0041-4 08.18...
  • Page 203 Cleaning, maintenance and repairs The tightening torques listed in the following table do not apply for coated bolts. If coated bolts are fitted, you can find the tightening torques beside the instruction. 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19)

  • Page 204: Hydraulic Diagram

    Hydraulic diagram Hydraulic diagram 13.1 Hydraulic diagram - D9 Super / D9 Special Fig. 255/… Designation Note 0010 Tractor hydraulics 0020 Handle no. 1 yellow 0030 Handle no. 1 blue 0040 Throttle check valve 0050 Seed rate remote control 0060 Tramline control box 0070 Track marker shuttle valve...
  • Page 205 Hydraulic diagram Fig. 255 D9 BAH0041-4 08.18...
  • Page 208 H. DREYER GmbH & Co. KG Postfach 51 Tel.: + 49 (0) 5405 501-0 D-49202 Hasbergen-Gaste email: amazone@amazone.de Germany http:// www.amazone.de...

This manual is also suitable for:

D9 3000 superD9 3000 specialD9 3500 superD9 4000 super

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