ABB ACS350 User Manual
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ABB ACS350 User Manual

Drives with ip66 casing (0.37 7.5 kw, 0.5 10 hp)
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ACS350
Supplement
ACS350 Drives with IP66 Casing (0.37...7.5 kW, 0.5...10 HP)

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Summary of Contents for ABB ACS350

  • Page 1 ACS350 Supplement ACS350 Drives with IP66 Casing (0.37…7.5 kW, 0.5…10 HP)

  • Page 2: Acs350 Drive Manuals

    ACS350 drive manuals DRIVE MANUALS ACS350 Drives (0.37...22 kW, 0.5...30 HP) User’s Manual 3AFE68462401 (EN) OPTION MANUALS (delivered with optional equipment) FCAN-01 CANopen Adapter Module User’s Manual 3AFE68615500 (EN) FDNA-01 DeviceNet Adapter Module User’s Manual 3AFE68573360 (EN) FMBA-01 Modbus Adapter Module User’s Manual 3AFE68586704 (EN) FPBA-01 PROFIBUS DP Adapter Module User’s Manual...
  • Page 3 ACS350 Drives with IP66 Casing 0.37…7.5 kW 0.5…10 HP Supplement 3AUA0000042326 REV A EFFECTIVE: 22.12.2008 © 2008 ABB Oy. All Rights Reserved.

  • Page 5: Safety

    Safety What this chapter contains The chapter contains the safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, motor or driven equipment. Read the safety instructions before you work on the drive.

  • Page 6: Installation And Maintenance Work

    • The drive is not field repairable. Never attempt to repair a malfunctioning drive; contact your local ABB representative or Authorized Service Center for replacement. • Make sure that dust from drilling does not enter the drive during the installation.

  • Page 7: Operation And Start-Up

    Operation and start-up These warnings are intended for all who plan the operation, start up or operate the drive. WARNING! Ignoring the following instructions can cause physical injury or death, or damage to the equipment. • Before adjusting the drive and putting it into service, make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive.
  • Page 8 Safety...

  • Page 9: Table Of Contents

    Providing feedback on ABB Drives manuals ........
  • Page 10 Electrical installation What this chapter contains ............27 Checking the insulation of the assembly .
  • Page 11 Applicable standards ............42 Compliance with the IEC/EN 61800-3 (2004) .
  • Page 12 Table of contents...

  • Page 13: About The Manual

    ACS350 User’s Manual. Scope This supplement is intended to be used with the ACS350 Drives (0.37...22 kW, 0.5...30 HP) User’s Manual (3AFE68462401). The supplement covers differences between the standard ACS350 and the ACS350 with IP66 casing (option +B063).

  • Page 14: Categorization According To The Frame Size

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type code and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/drives...

  • Page 15: Installation And Commissioning Flowchart

    ACS350 User’s Manual Check the insulation of the input cable, the motor and Electrical installation: Checking the insulation of the motor cable. the assembly in the ACS350 User’s Manual. Connect the power cables. Electrical installation: Connecting the power...
  • Page 16 About the manual...

  • Page 17: Hardware Description

    The chapter describes the construction and type code information in short. Overview The ACS350 with IP66 casing is a wall mountable drive for controlling AC motors. The construction of frame sizes R1 and R3 varies to some extent. Covers on (R1)
  • Page 18 Covers on (R3) Covers off (R3) 1 Cooling element 9 EMC filter grounding screw (EMC). 2 Mounting holes 10 Varistor grounding screw (VAR) 3 Control Panel 11 Fieldbus adapter (serial communication module) connection 4 Front cover 12 I/O connections 5 Panel connection 13 Input power connection (U1, V1, W1), brake resistor 6 Option connection connection (BRK+, BRK-) and motor connection (U2,...

  • Page 19: Overview: Connections

    You find the type code on the type designation label attached to the drive. The first digits from the left express the basic configuration, for example ACS350-03E- 08A8-4. The optional selections are given after that, separated by + signs, for example +K451.
  • Page 20 Hardware description...

  • Page 21: Mechanical Installation

    The chapter describes the mechanical installation procedure of the drive. Unpacking the drive The package contains the following items: • (1) ACS350 with IP66 casing and Assistant Control Panel (frame size R3 shown in the figure) • (2) user’s manual and (3) IP66 supplement •...

  • Page 22: Delivery Check

    XXXX: Integer starting every week from 0001  $   PLQ « +] 5 ABB MRP code of the drive 6 CE marking, NSF mark and RoHS mark (the label of Type designation label your drive shows the valid markings) Before installation See the ACS350 User’s Manual.

  • Page 23: Mounting The Drive And Hygienic Installation

    3. Position the drive onto the screws on the wall. 4. Tighten the screws in the wall securely. Attaching the optional fieldbus module See the ACS350 User’s Manual. Installing the pressure compensation valve (optional, +C169) 1. Remove the M12 plug from the gland plate.

  • Page 24: Installing The Cable Glands (Optional, +H376)

    Installing the cable glands (optional, +H376) 1. Remove the sticker labeled REMOVE BEFORE USE. 2. Tighten the cable glands that you want to use with their back nuts. The tightening torque depends on the cable gland size: • M12: 3 N·m •...

  • Page 25: Cable Gland Kit Part List

    Cable gland kit part list R1 Cable Gland Kit, R3 Cable Gland Kit, 3AUA0000045483 3AUA0000045484 Part Part M25 cable gland M32 cable gland M25 back nut M32 back nut M12 cable gland M25 cable gland M25 back nut M12 cable gland Tightening torques Tightening torques Tightening torques, optional parts...
  • Page 26 Mechanical installation...

  • Page 27: Electrical Installation

    Make sure that the drive is disconnected from the input power during installation. If the drive is already connected to the input power, wait for 5 minutes after disconnecting the input power. Checking the insulation of the assembly See the ACS350 User’s Manual. Electrical installation...

  • Page 28: Connecting The Power Cables

    Use a separate grounding cable if the conductivity of the cable shield is insufficient (smaller than the conductivity of the phase conductor) and there is no symmetrically constructed grounding conductor in the cable (see section Selecting the power cables in the ACS350 User’s Manual). L and N are connection markings for 1-phase supply.

  • Page 29: Procedure

    1. On IT (ungrounded) systems and corner grounded TN systems, disconnect the internal EMC filter by removing the EMC screw. For 3-phase U-type drives (with type code ACS350-03U-), the EMC screw is already removed at the factory and replaced by a plastic one.

  • Page 30: Connecting The Control Cables

    Connecting the control cables See the ACS350 User’s Manual. Electrical installation...

  • Page 31: Installation Checklist

    Mechanical installation: Free space around the drive page 22.) The motor and the driven equipment are ready for start. (See Planning electrical installation: Motor selection in the ACS350 User’s Manual and Technical data: Motor connection page 40.) ELECTRICAL INSTALLATION (See Planning electrical installation and Electrical installation.)
  • Page 32 Installation checklist...

  • Page 33: Maintenance And Hardware Diagnostics

    Ignoring the safety instructions can cause injury or death. Maintenance intervals If installed in an appropriate environment, the drive requires very little maintenance. The table lists the routine maintenance intervals recommended by ABB. Maintenance Interval Instruction...

  • Page 34: Cleaning The Drive

    Replacement fans are available from ABB. Do not use other than ABB specified spare parts. The factory setting for the operating hour counter (parameter 2901, see the ACS350 User’s Manual) is 23 000 hours. The Notice Handler Assistant informs you when the drive has been in use for the defined number of hours.

  • Page 35: Internal Fan Replacement

    Internal fan replacement 1. Stop the drive and disconnect it from the AC power source. 2. Remove the front cover. 3. Open the screw(s) holding the fan in place (1 screw in R1, 2 screws in R3) 4. Free the fan cable from the clip. 5.
  • Page 36 Maintenance and hardware diagnostics...

  • Page 37: Technical Data

    Technical data What this chapter contains The chapter contains the technical specifications of the drive, e.g. the ratings, sizes and technical requirements as well as provisions for fulfilling the requirements for CE and other marks. Technical data...

  • Page 38: Ratings

    Current and power The current and power ratings are given below. The symbols are described below the table. Type Input Output Frame size ACS350… (+B063) 2,1min/10min 2max x = E/U 3-phase U = 200…240 V (200, 208, 220, 230, 240 V) 03x-02A4-2 0.37...

  • Page 39: Sizing

    (all digital inputs in the on state and the panel, fieldbus and fan in use). The total heat dissipation is the sum of the heat dissipation in the main and control circuits. Type Heat dissipation Air flow ACS350- Main circuit Control circuit x = E/U Rated I...

  • Page 40: Power Cable Sizes And Fuses

    Power cable sizes and fuses See the ACS350 User’s Manual. Power cables: terminal sizes, maximum cable diameters and tightening torques See the ACS350 User’s Manual. Dimensions, weights and noise Frame Dimensions and weights Noise size IP66 Weight Noise level 12.0 13.6...

  • Page 41: Ambient Conditions

    The DC capacitors contain electrolyte, which is classified as hazardous waste within the EU. They must be removed and handled according to local regulations. For further information on environmental aspects and more detailed recycling instructions, please contact your local ABB distributor. Technical data...

  • Page 42: Ce Marking

    Applicable standards The drive complies with the following standards: • IEC/EN 61800-5-1 (2003) Electrical, thermal and functional safety requirements for adjustable frequency a.c. power drives • IEC/EN 60204-1 (1997) + Safety of machinery. Electrical equipment of machines. Part 1: General requirements. Amendment A1 (1999) Provisions for compliance: The final assembler of the machine is responsible for installing - an emergency-stop device...

  • Page 43: Compliance With The Iec/En 61800-3 (2004)

    First environment (drives of category C2) 1. The optional EMC filter is selected according to the ABB documentation and installed as specified in the EMC filter manual. 2. The motor and control cables are selected as specified in this manual.

  • Page 44: Product Protection In The Usa

    7,221,152 7,227,325 7,245,197 7,250,739 7,262,577 7,271,505 7,274,573 7,279,802 7,280,938 7,330,095 7,349,814 7,352,220 7,365,622 7,372,696 7,388,765 D503,931 D510,319 D510,320 D511,137 D511,150 D512,026 D512,696 D521,466 D541,743S D541,744S D541,745S D548,182S D548,183S Other patents pending. Brake resistors See the ACS350 User’s Manual. Technical data...

  • Page 45: Dimensions

    Dimensions Dimensional drawings of the ACS350 with IP66 casing are shown below. The dimensions are given in millimeters and [inches]. Dimensions...

  • Page 46: Frame Size R1, Ip66

    Frame size R1, IP66 Dimensions...

  • Page 47: Frame Size R3, Ip66

    Frame size R3, IP66 Dimensions...

  • Page 48: R1 Gland Plate, With And Without Sticker

    R1 gland plate, with and without sticker Dimensions...

  • Page 49: R3 Gland Plate, With And Without Sticker

    R3 gland plate, with and without sticker Dimensions...
  • Page 50 Dimensions...
  • Page 52 WA4 4BT UNITED KINGDOM Telephone +44 1925 741111 +44 1925 741212 ABB Oy ABB Inc. ABB Beijing Drive Systems Co. Ltd. AC Drives Automation Technologies No. 1, Block D, A-10 Jiuxianqiao Beilu P.O. Box 184 Drives & Motors Chaoyang District...

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Acs350 series

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