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Toro 136-1199 Installation Instructions Manual

Brake replacement kit twister or workman utility vehicle
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Brake Replacement Kit
Twister
Model No. 136-1199
This product contains a chemical or chemicals known to the State of California to
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
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© 2016—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
or Workman
Proposition 65 Warning
cause cancer, birth defects, or reproductive harm.
Description
No parts required
No parts required
Right spindle
Left spindle
Brake-caliper assembly
Flange-head bolt (3/8 x 1 inch)
Rotor
Hex-socket bolt (5/16 x 3/4 inch)
Front brake-line assembly
Banjo washer
Banjo bolt
Clip
Bleed screw
No parts required
No parts required
No parts required
No parts required
Register at www.Toro.com.
®
Utility Vehicle
WARNING
CALIFORNIA
Qty.
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Form No. 3407-721 Rev A
Installation Instructions
Use
Prepare the machine.
Remove the existing brake assembly.
Install the new brake assembly.
Bleed the brake calipers.
Install the wheels.
Adjust the front wheel toe-in.
Burnish (break-in) the brakes.
Original Instructions (EN)
All Rights Reserved *3407-721* A
Printed in the USA

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Summary of Contents for Toro 136-1199

  • Page 1 Brake Replacement Kit Twister ® or Workman ® Utility Vehicle Model No. 136-1199 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.

  • Page 2: Preparing The Machine

    Preparing the Machine No Parts Required Procedure 1. Park the machine on a level surface. 2. Engage the parking brake. 3. Shut off the engine and remove the key from the key switch. Figure 1 3. Remove the banjo bolt and washer from the brake-caliper assembly, and remove the front brake line from the brake-caliper assembly (Figure...
  • Page 3 4. Remove the flange-head bolts (3/8 x 1 inch) that 6. Remove the dust cap, hairpin cotter, nut retainer, and secure the bracket for the brake-caliper assembly to the jam nut, and remove the hub and rotor from the spindle and remove the brake-caliper assembly from spindle (Figure the spindle...
  • Page 4 8. Remove the hairpin cotter and slotted hex nut from the tie rod ball joint, and disconnect the tie rod from the spindle (Figure Note: Retain the hairpin cotter and slotted hex nut. Installing the New Brake Assembly Parts needed for this procedure: Right spindle Left spindle Brake-caliper assembly...
  • Page 5 8. Install the rotor and hub assembly to the spindle by performing the following: A. Tighten the jam nut while turning the hub to seat the bearings, and torque the jam nut to 16 to 20 Bleeding the Brake Calipers N∙m (12 to 15 ft-lb) as shown in Figure B.

  • Page 6: Installing The Wheels

    1. Measure the distance between both of the front tires at the axle height at both the front and rear of the front tires (Figure 12). G009235 Installing the Wheels No Parts Required Procedure 1. Install the wheel onto the hub using the previously removed lug nuts (Figure 2.

  • Page 7: Burnishing The Brakes

    Burnishing the Brakes No Parts Required Procedure To ensure optimum performance of the brake system, burnish (break-in) the brakes before use. 1. Bring the machine up to full speed, apply the brakes to rapidly stop the machine without locking up the tires. 2.