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CLOTHES DRYER Basic Model : DV218AEW/XAA (FRONTIER4-PROJECT) Model Name : DV220AEW DV220AGW DV210AEW DV210AGW (BIGBANG PROJECT) Model Code : DV220AEW/XAA DV220AGW/XAA DV210AEW/XAA DV210AGW/XAA SERVICE Manual CLOTHES DRYER CONTENTS 1. Safety Instructions 2. Features and Specifications 3. Disassembly and Reassembly 4. Troubleshooting 5. Exploded views and Parts list 6.
1. SAFETY INSTRuCTIONS 1-1. CAuTION FOR SAFETY DuRING SERVICING 1. Do not allow the customer to repair the product. 4 The person may be injured or the product life may be shortened. 2. Execute A/S after unplugging the power supply unit. 4 Be careful of the electric shocks. 3. Do not plug several plugs in the same outlet. 4 It may cause a fire due to overheat. 4. Check for damage, pinching or burning of the power plug the outlet. 4 Replace it promptly if it has a problem.(It may cause the electric shocks or fire) 5. Do not clean the main body with water. 4 It may cause electric shocks and fire and shorten the product life) 6. The wiring harness shall be free from moisture and tightened during serving. 4 It shall not be deviated by certain impact. 7. Remove any dust or dirt on the housing section,wiring section,connection section during servicing. 4 Protect from possible cause of fire such as the tracking,shortage etc. 8. Check for any marks of moisture on the electrical parts, harness section etc. 4 Replace the parts or remove the moisture. 9. Check the assembly status of the parts after servicing.
1-2. IMPORTANT SAFETY INFORMATION To avoid risk of fire, electric shock, serious injury, or death when using your dryer, follow these basic precautions: 1. Read all instructions before using the dryer. 2. Install dryer according to Installation Instructions. Refer to the Grounding Instructions in the Installation Instructions for proper grounding of the dryer. 3. Do not dry articles that have been cleaned in, washed in, soaked in, or spotted with gasoline, drycleaning solvents, or other flammable or explosive substances. Vapors could ignite or explode. 4. Do not use the dryer to dry clothes which have traces of any flammable substance, such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals, such as mops and cleaning cloths. Flammable substances may cause the fabric to catch fire by itself. 5. Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance. 6. Do not allow children to play on or in dryer. Close supervision of children is necessary when the dryer is used near children, a safety rule for all appliances. 7. Before the dryer is removed for service or is discarded, remove doors to drying compartment. 8. Do not reach into the dryer if cylinder is rotating. 9. Do not install or store the dryer where it will be exposed to water and/or weather. 10. Do not tamper with dryer controls. 11. Do not repair or replace any part of the dryer or attempt any service, unless specifically recommended in user- maintenance instructions or in published user-repair instructions that you understand and have skills to carry out, if you are a consumer. 12. To reduce risk of electric shock or fire, do not use extension cords or adapters to connect the dryer to electrical power source. 13. Use the dryer only for its intended purpose, drying clothes. 14. Always disconnect the dryer from electrical supply before attempting any service. Disconnect the power cord by holding the plug, not the cord. 15. Do not use heat to dry articles containing foam rubber or similarly textured rubberlike materials.
22. Never operate the dryer with the guards and/or the panels removed. 23. Do not operate the dryer with missing or broken parts. 24. Do not bypass safety devices. 25. Keep area around the exhaust opening and adjacent surrounding areas free from accumulation of lint, dust, and dirt. 26. Interior of dryer and exhaust duct should be cleaned periodically by qualified service personnel. 27. The dryer will not operate with loading door open. DO NOT bypass the door safety switch by permitting the dryer to operate with door open. The dryer will stop tumbling when the door is opened. Do not use the dryer if it does not stop tumbling when door is opened or starts tumbling without pressing or turning the START mechanism. Stop using the dryer and contact a qualified service technician. 28. Remove laundry immediately after the dryer stops. 29. ALWAYS follow the fabric care instructions supplied by the garment manufacturer. Electrical service information Electrical Dryers 240 VAC, 60 Hz, 30 Amps, 3-wire or 4-wire installations Gas Dryers 120 VAC, 60 Hz, 15 Amps, 3-wire installations WARNING To reduce the risk of fire, electric shock, serious injury or death, all wiring and grounding must conform with the latest edition of the National Electric Code, or the Canadian Electrical Code, and such local regulations as might apply. It is the customers responsibility to have the wiring and fuses checked by a qualified electrician to make sure your home has adequate electrical power to operate the dryer. WARNING To avoid risk of personal injury or death due to electrical shock: - Observe all local codes and ordinances. - Disconnect the electrical power to the unit before servicing. - Ground the appliance properly. - Check with a qualified electrician if you are not sure this appliance is properly grounded. - DO NOT ground to a gas line. - DO NOT ground to a cold water pipe if pipe is interrupted by plastic, nonmetallic gaskets, or other insulating (nonconducting) materials. - DO NOT modify the plug on the power cord. If plug does not fit electrical outlet, have proper outlet installed by qualified electrician.
Gas dryer power supply This equipment MUST be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electrical current. This unit is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded. Consult a qualified electrician or servicer if grounding instructions are not completely understood, or if doubt exists as to whether the equipment is properly grounded. Do not use an extension cord. If the product power cord is too short, have a qualified electrician install a three slot receptacle. This unit should be plugged into a separate 60 hertz circuit with the electrical rating as shown on the serial plate. Proper grounding and polarization for 120 volts wall outlets For the safety of our customers and the service technician ALL gas Ground dryers have a three-prong power cord and MUST be connected to a Neutral properly polarized and grounded wall outlet. This information was written for those who do not understand grounding and polarization of a wall Neutral side outlet. A 120 VAC wall outlet must always be wired as shown right. Polarization - This means that the larger slot must be neutral and the 115±15 small slot must be hot (live). V.A.C. V.A.C. Mispolarized - The outlet is miswired so that the larger slot is hot (live) and the smaller slot is neutral. 115±12 Grounded - This means the round hole connection is connected to V.A.C.
2. FEATuRES AND SPECIFICATIONS 2-1. FEATuRES Features Description Extra Large Capacity Ultra drying capabilitlites are at your fingertips! Now you can dry extra-large loads. Our ultralarge 7.3 cu.ft. capacity dryer circulates more air through your clothes getting them dry faster, for a wrinkle-free result. Various Drying Cycles & Simply turn the Jog Dial to select one of the 12 automatic drying cycles, including Fuzzy Logic Algorithm normal, heavy duty and towels, or let the Fuzzy Logic Control measure the degree of dampness and automatically set the drying time. Precision drying has never been easier than with Samsung. Time Saving Our cycles are designed with you in mind. All our dryers are designed to dry your clothes in less time... just 44 minutes! Giving you time for more important things in life. Energy Saving Samsung dryers are super energy efficient, that you can dry up to 3.01 pounds of laundry with 1kWh. Also, both the large capacity and Fuzzy Logic Control save energy by automatically drying your clothes the most efficient way. Easy Reversible Door Our dryers will fit just about anywhere and without a door conflict. The direction of our easy reversible door can be changed with just four screws. Pedestal with Storage An optional 15” pedestal is available to raise the washer for easier loading and Drawers unloading. It also offers a built-in storage drawer that can hold a 100 oz. bottle of...
2-2. SPECIFICATIONS Model name DV220A*/DV210A* Type Front loading dryer A: High 38.3” (97.1 cm) B: Width 27” (68.6 cm) Dimension C: Depth with door open 90° 49” (124. 5cm) D. Depth 30.3” (76.8 cm) Weight 54.0 kg Heater rating 5300 W No heat 268 W Power consumption Heating 5445 W 6 _ Features and Specifications...
2-3. COMPARING SPECIFICATIONS WITH EXISTING MODELS Model Name DV220A*/DV210A* DV218A* Image Capacity 7.3 cu.ft 7.3 cu.ft Dryer Type Electric/Gas Electric/Gas Matching Washer WF220/WF210 WF218 Number of Drying Cycle Refresh(Freshen Up) Wrinkel-Care (Wrinkle Release) Normal Heavy Duty Towels Cycle Selection Perm Press Delicates Sanitize Time Dry Air Fluff Quick Dry Number of Option...
3. DISASSEMBLY AND REASSEMBLY 3-1. TOOLS FOR DISASSEMBLY AND REASSEMBLY Tool Type Remarks 14 mm Fan (1) Socket set with 6” extention 17 mm Roller Shaft (4) Wrench 8 mm Tool to fix the Roller Shaft on removing the nuts. Tool to protect the idle and abrasion of the bolt Vice pliers for the box driver. Other (Driver, Diagonal Cutter, General tools for the after service. Long Nose Pliers) Removal and Reassembly _ 9...
3-2. STANDARD DISASSEMBLY DRAWINGS To avoid risk of electrical shock, personal injury or death, disconnect the power to the Clothes Dryer. ► This is a standard disassembly diagram and may differ from the actual product. Use this material as a reference when disassembling and reassembling the product. Part Figure Description 1. Disconnect Power Supply to Unit. 2. Remove 2 screws Top-Cover. Top Cover Removal 3. Slide Top Cover towards the rear and lift from the unit. Scratch and impact to top cover prohibited. 1. Disconnect the power supply and to the unit. 2. Remove the Top Cover.
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Part Figure Description 1. Disconnect the power supply to the unit. 2. Remove the top cover, and the main PCB. 3. Remove 3 screws from Console. 4. Remove the Console. Console Removal 5. Remove the Knob. 6. Remove 8 screws from the Holder PCB. Be careful of external scratch on the console. Removal and Reassembly _ 11...
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Part Figure Description 1. Door Opening. 2. Remove 2 Screws from the Frame panel. 3. Separate the temporary fixation part of the assembly door. 4. Remove 15 screws from the Holder Glass. 5. Remove the Door cover. Door Removal 6. Remove 8 screws from the Support-Hinge. 7. Remove the Support-Hinge, Hinge. 8. Remove the Door Seal, and the Glass. A. Be careful not to scratch the door cover. B. Be careful of the damage to the door glass. C. Check the door seal condition after the assembly. 12 _ Removal and Reassembly...
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Part Figure Description 1. Disconnect the power supply to the unit. 2. Remove the Top Cover, and the Console. 3. Remove the filter. 4. Remove 2 Screw from the Frame front. Frame Panel 5. Remove 4 Screw from the Plate (u). Removal 6. Remove the Door switch Housing. 7. Lift the Front Panel off the three tabs across the bottom and remove. Always wear the protective gloves. Removal and Reassembly _ 13...
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Part Figure Description 1. Disconnect the power supply to the unit. 2. Remove the Top Cover, the console, and the front Plate Removal panel 3. Remove 4 Screw from the Plate (u). 14 _ Removal and Reassembly...
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Part Figure Description 1. Disconnect the power supply to the unit. 2. Remove the Top Cover, the Console, the front panel and the Plate(u). 3. Separate the wire in the wire Holder (2EA). 4. Disconnect Interior Light wiring Harness. 5. Remove the four bulkhead retaining 5 screws. 6. Disconnect the moisture Sensor wiring Harness. Front Bulkhead Removal 7. Lift Bulkhead from the cabinet then remove it. 8. Remove 2 screw from the Duct Outlet. 9. Remove the Duct Outlet. Removal and Reassembly _ 15...
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Part Figure Description 10. Remove the Roller. 11. Remove 3 Screw from the Case Filter (B). 12. Remove 1 Screw from the Case Filter (F). Front Bulkhead Removal (Continued) 13. Remove the Case Filter (B/F). Make sure the Filter does not get damaged by the roller. 14. Disconnect 2 Housing Sensor-Plate. 15. Remove 2 Sensor-Plate. 16 _ Removal and Reassembly...
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Part Figure Description 1. Disconnect the power supply to the unit. 2. Remove the Top Cover, the console, the Front panel, the Plate(u), and the Front Bulkhead. 3. Remove Belt. Drum Removal 4. Remove the Drum. 1. Disconnect the power supply to the unit. 2. Remove the Top Cover, the console, and the Front panel. 3. Remove 2 Housing Sensor. Sensor (Thermistor, Thermostat) Removal 4. Remove the Sensor. Do not apply excessive force to the terminal. Removal and Reassembly _ 17...
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Part Figure Description 1. Disconnect the power supply to the unit. 2. Remove the Top Cover, the console, and the Front panel. 3. Removal 6 Housing Heater-Terminals. 4. Remove 1 screw from the Heater. Heater Removal 5. Separate the heater from the Drum-back. 6. Remove 4 screw from the thermostats. Do not apply excessive force to the terminal. 18 _ Removal and Reassembly...
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Part Figure Description 1. Disconnect the power supply to the unit. 2. Remove the Top Cover, the console, the Front panel, the Plate(u), the Front Bulkhead and the Drum. 3. Remove 2 screw from the Duct Connector. 4. Separate the duct Connector. Assy Motor Removal 5. Remove 1 Housing Motor. 6. Remove 2 Housing Belt Cut Off Switch. 7. Remove 2 Screw from the motor-bracket. Removal and Reassembly _ 19...
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Part Figure Description 8. Separate the motor ASSY at the bottom Plate. 9. Remove 1 Nut Fan. 10. Remove the Fan. Assy Motor Removal (Continued) 11. Remove 3 screws from the Cover-Duct fan. 12. Remove the 2 Spring Plate. 13. Remove the 1 screw Belt cut Off Switch. 20 _ Removal and Reassembly...
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Part Figure Description 14. Remove the Holder Shaft. Assy Motor Removal (Continued) 15. Remove the Roller-Idler. Removal and Reassembly _ 21...
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Part Figure Description 1. Disconnect the power supply to the unit. 2. Remove the Top Cover, the console, the Front panel, the Plate(u), the Front Bulkhead and the Drum. 3. Remove 7 screws from the Drum-Back. 4. Separate the wire in the wire Holder. Drum Back Removal 5. Separate the Drum Back from the Frame. 6. Remove 3 Screw from the Air Duct. Be careful of the frame edge. 22 _ Removal and Reassembly...
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Part Figure Description 1. Disconnect the power supply to the unit. Duct Exhaust Removal 2. Remove 4 screws from the Back-Cover. 3. Remove 1 screw from the Duct-Exhaust. Reassembly procedures are in the reverse order of dissasembly procedures. Removal and Reassembly _ 23...
4. TROuBLESHOOTING 4-1. ERROR ITEMS AND DIAGNOSTIC CODES An occurrence of an Error will make a sound of error melody for 5sec and continuously show one of the Error Displays from the following errors. Error Display Trigger Action Taken The Thermistor resistance is very low or Check for : high. - Clogged lint screen Restricted vent system. - Check Thermistor resistance. Running the dryer with door open Check for : - Close the door, and run the dryer - Loose or open wire terminals at the Door sensor circuit. Invalid state for more than 0.25 seconds Check for : - Loose or open wire terminals at the Door sensor circuit. Invalid state of key circuit short for 75secs Check for : - If the display PCB key circuit is shorted or not...
4-2. TEST MODE Continuous run mode Power on state Dry Level + Signal Continuous run mode (Normal user mode) (Mixed Load Bell) 7Sec Continuous run mode: 1. Press Dry Level + Signal (Mixed Load Bell) for 7 sec during Power On State (normal user mode). 2. Once in Continuous Run Mode, “cc” and the remaining time will blink in the 7-Segment. 3. The previous cycle will restart during Continuous Run Mode until the mode is deactivated. 4. During Continuous Run Mode, press Dry Level + Signal (Mixed Load Bell) for 7 seconds to go back to normal user mode. “cc” will go off and the remaining time will keep blinking. Special test mode Definition of special test mode: • The dryer must be on before Service Mode can be entered. • Press Signal and Temp buttons for 3 seconds, or until 3 beeps are heard. • The machine will now be in Service Mode.
System check mode Power off state Dry level + Power System check mode (Normal user mode) Special test mode: • While in Power Off, pressing the Dry Level + Power buttons simultaneously will put the dryer into the System Check mode • “t2” will display. • System Check Mode Progress t2 mode Function Performed Start/Pause Motor(CW) Relay On → Heater Relay On → Heater Relay Off → Motor(CW) Relay Off (Circulation) 4-3. TROuBLE DIAGNOSIS As the micom dry machine is configured for the complicate structure, there might be a service call. The below information is prepared for exact trouble diagnosis and suitable repair guide. Caution for the repair and replacement Please follow below instruction for the trouble diagnosis and parts replacement. 1. As some electronic components can be damaged by static Power supply plug electricity from the resin part of dryer or the human body,...
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Problem What to do - Is the belt connected well? - Is the winding of the motor continuous? (Rotor winding, stator winding, generator) Blows fuses or trips circuit breaker - Is the motor protector normal? • If above points are not found, the PCB assembly is out of order. Replace it. • During ignition the dryer will draw 6 amps. With the burner ON, the dryer will draw 4.5 amps. If the dryer is drawing amperages above this, then the house wiring, fuse box or circuit breaker is suspected to be at fault. Blows fuses or trips circuit • Igniter harness loose and shorted to base. breaker (Gas Model) • Incorrect wiring or wire shorted to ground. • Drive motor winding shorting to ground. Open heating element. • Hi-Limit trips easily or is open. Will not heat (motor runs) • Regulating thermostat trips easily or is open. • Membrane switch open. • Check Thermistor. When the dryer is operated on a heat setting, the igniter should be energized and burner shall Will Not Dry Gas Model Poor fire within 45 seconds at 120 VAC. The failure of a component in this system will usually be Gas Ignition indicated by one of three symptoms (No.8, No.9, No.10) If the igniter does not heat up, remove power and using an ohmmeter, check the following: • Open flame sensor...
4-4. SYMPTOMS, DIAGNOSES AND ACTIONS The power does not work. Set the input AC voltage. Neutral (Check AC 120/240V) Is the input AC Earth voltage normal? 120V 240V Directly connect the terminal block. Neutral (Connect in the order of Live 2, Neutral, Is the terminal block Live 1) connection normal? Earth Connect the housing. (Check 120V for AC power) Is the housing connection normal? Check the flat wire. Is the flat wire among the main sub PCBs in good condition? Replace the sub PCB. (Check DC power, signal and key) Is the sub PCB normal? The problem is in the main PCB assembly. Please replace it.
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The drum does not work. Press the Start button. (Start/Pause is repeated) Is the Start button Close the door. (Check whether the door S/W is pressed) Is the door closed properly? Check the wire connection of the power supply. Is the connection (Check the contact point and connected to the door S/W condition of the door S/W) normal? Check if the connector is normal. (Normal: Check whether it is 0Ω when the power is unplugged) Is the thermostat normal? Is the connected 1. Check the belt cut S/W and connected condition of the belt condition. normal? (Normal: Check whether it is 0Ω when the power is unplugged) Belt cut-off S/W 2. Check the connected condition of the motor, idler and drum belt. Check whether the motor protector is Is the motor normal? operating.
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The clothes are not dried. Install the vent so that it is not blocked to the outside. (Check the exhaust hole) Is the vent properly installed? Clean the filter. (Check if there are any alien particles in Did you clean the the filter) filter before drying? Connect the terminal block properly. Neutral (Check the connection of Live 2, Neutral, Is the terminal block Live 1) connection normal? Earth Connect the touch sensor. (Check the PCB and touch sensor) Is the touch sensor normal? Replace the thermistor (Check the connection between the Is the Tamp. Sensor PCB and termistor and check for any normal? disconnection) Check the Safety, Hi-Limit thermostat. (Check the cause of safety being off) Is the safety, Hi-limit thermostat normal? Replace the heater (Remove the power and check whether the Is the heater normal? heater coil has a resistance of about 10Ω) The problem is in the PCB assembly. Please replace it.
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The lamp does not work. Replace the door S/W. (Door operation of door S/W) Is the door S/W structurally on/off? Connect the power properly. (Check the connection between terminal Is the power block and door S/W) connection normal? Replace the lamp socket. (Check the lamp socket for damage or loose Is the lamp socket connection) normal? Replace the lamp. (Check for disconnection of lamp and socket) Is the lamp normal? Check if the input voltage is properly coming in. Neutral Earth 32 _ Troubleshooting...
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There is an abnormal noise in the dryer. Reassemble the door seal. Do you hear a (Check the assembled condition of the door whistling sound from seal and check the door lever) the door seal? 1. Check the roller. (Check the roller that supports the drum Does the noise come and rotates) from the drum? 2. Check the drum. (Check if the drum welding is cracked) 1. Check the rotating part of the idler. (Idler bracket bending, bracket screw) Is there an abnormal noise in the motor part? 2. Remove any alien particle on the wings of the fan. (Noise can be generated from the unbalance of the fan due to alien particle on the fan. Check the tightened condition of the nut.) 1. Noise from drum back and heater duct movement.
5. EXPLODED VIEWS AND PARTS LIST [MATERIAL CODE STANDARDS] Material codes and names and their respective naming rules are managed in accordance with the prescribed standards. Please refer to these standards when requesting a material. 1. Material Code Type ● : Number ■ : Letter (Alphabet) Enterprise-wide parts ●●●●-●●●●●● Type 1 materials can be used for all Samsung Electronics Type 1 products. ex) 0204-000418 FREON (Most electrical parts belong to this type.) ■■ ■ ●● ●●●●● Division-wide parts (DC**-Washing machine) Type 2 Type 2 materials can be used for specific products. ex) DC96-01390A ASSY-CONTROL (Most instruments and tools belong to this type.)
5-8. SMALL PARTS MODEL CODE: DV220AEW/XAA Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE) Drawing Code No. Description Specification Install. Point 6046-000310 STAND OFF ID11.5, DRUM-FRONT L2,NTR,NYLON66,DAWH- DC61-60074A HOLDER-WIRE -,NYLON#66(DAWS-6NB),-,- HOLDER-PCB ,-,NTR,- DC61-60074A HOLDER-WIRE -,NYLON#66(DAWS-6NB),-,- FRAME(REAR TOP) ,-,NTR,- DC61-00553B HOLDER-WIRE -,NYLON66,-,-,-,NTR,DAWS- ASSY DRUM FRONT SADDLE...
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MODEL CODE: DV220AGW/XAA Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE) Drawing Code No. Description Specification Install. Point 6046-000310 STAND OFF ID11 5, DRUM-FRONT L2,NTR,NYLON66,DAWH- DC61-60074A HOLDER-WIRE -,NYLON#66(DAWS-6NB),-,- HOLDER-PCB ,-,NTR,- DC61-60074A HOLDER-WIRE -,NYLON#66(DAWS-6NB),-,- FRAME(REAR TOP) ,-,NTR,- DC61-00553B HOLDER-WIRE -,NYLON66,-,-,-,NTR,DAWS- ASSY DRUM FRONT SADDLE DC61-40081A HOLDER-WIRE DAWH- BOTTOM+FRAME 2NC,NYLON,NTR(PI18.5)
6. PCB DIAGRAM 6-1. MAIN PCB Location Part No. Function Location Part No. Function AC CONNECTOR Supplies AC power to the PBA. SET GROUND CONNECTOR The plug connecting the Dryer Set and the ground of the PBA. SUB PBA COMMUNICATION The plug connecting the motor over-current protection reactor The connector that controls communications with the Sub PBA REACTOR CONNECTOR CONNECTOR and the motor control circuit. MICOM FLASH CONNECTOR corresponding to the Display. MOTOR OPERATION RELAY The The relay that turns the Main Motor on and off. Connects the temperature sensor in order to detect the MOTOR OPERATION RELAY The relay that turns the Heater on and off.
6-3. SuB PCB Location Function Description Power Connection Port Connects Power Main PBA Connection Port Receives power from the Main PBA and provides a communication function CN4,CN5 DISPLAY Connection Port Connecs the 1888 Board and the Graphics Board BUZZER Circuit Generates sound when the Menu key is pressed,the Encoder operates and the menu is closed. PCB Diagram _ 75...
7-2. WIRING DIAGRAM (GAS DRYER) Reference Information BLACK BLUE GREEN GRAY NATURAL ORANGE PINK SKYBLU SKYBLUE VIOLET WHITE YELLOW Steam Models Only 78 _ Wiring Diagram...