Linhai LH500ATV-D Owner's/Operator's Manual
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Linhai LH500ATV-D Owner's/Operator's Manual

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WARNING：
OWNER'S/OPERATOR'S
Read this Manual,
MANUAL
and
any
Supplements
Carefully
Europe 14.0
Before
Operating
Vehicle.
Assembly
Operation
Maintenance
THIS VEHICLE IS
NOT
DESIGENED
FOR
USE
ON
RENTAL
TRACKS
OR RACING
LH500ATV-D
4X4
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR
MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE
INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS
WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL
OTHER PORTIONS OF THE VEHICLE.

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  • Page 1 DESIGENED RENTAL TRACKS OR RACING LH500ATV-D BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL...
  • Page 2 NOTE: A storage area/toolbox has been provided on the ATV for storage of this manual, and addendums. Please keep this manual and addendums in the glove compartment so that it can be found easily and referenced when needed. WARNING The engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm.
  • Page 3 CONTENTS 1. INTRODUCTION · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·1.1 2. UNDERSTANDING WARNING · · · · · · · · · · · · · · · · ·2.1 3.
  • Page 4 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 1. Introduction Congratulations on the purchase of your ALL Terrain Vehicle (ATV). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety.
  • Page 5 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 1. Introduction rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. SERIOUS INJURY OR DEATH can result if you do not follow these instructions.
  • Page 6 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 1. Introduction hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side.

  • Page 7: Understanding Warnings

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY: not a toy. READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BERORE OPERATION. KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine.

  • Page 8: Safety Alert

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual carefully. Follow their instructions to remain safe.
  • Page 9 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 SFETY WARNING NOTE： Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement.
  • Page 10 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 SFETY WARNING...
  • Page 11 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 SFETY WARNING...
  • Page 12 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 SFETY WARNING...
  • Page 13 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 SFETY WARNING...
  • Page 14 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 SFETY WARNING...
  • Page 15 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 SFETY WARNING...
  • Page 16 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 DAILY PRE-RIDE INSPECTION WARNING You must inspect your ATV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride.

  • Page 17: Operation Warnings

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if operator does not know how to operate the ATV properly in different situations and on different types of terrain.
  • Page 18 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident.
  • Page 19 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.
  • Page 20 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
  • Page 21 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the ATV overturning or going out of control.
  • Page 22 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
  • Page 23 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner’s Manual.
  • Page 24 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual.
  • Page 25 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in ATV overturning. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill.
  • Page 26 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles.
  • Page 27 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operating the ATV through water which exceeds the recommended maximum depth in this manual.
  • Page 28 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of this ATV with improper or uneven tier pressure, may cause loss of control, and increases the risk of an accident.
  • Page 29 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV, Cargo should be properly distributed and securely attached, Reduce speed when carrying cargo or pulling a trailer.
  • Page 30 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 5. OPERATION WARNINGS WARNING After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this rider active vehicle requires good judgement and physical skills.
  • Page 31 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 6. V.I.N Record these numbers from your ATV in the spaces provided. 1. Frame VIN (found on the lower right side of the frame tube) 2. Engine Serial Number (Left front side of engine crankcase) Remove the spare key and store in a safe place. Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing key.

  • Page 32: Control And Parts Functions

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS LCD Meter 1. Neutral indicator light 8、9. The odometer 2. High beam indicator light 10.Engine working hour counter 3. Turn indicator light 11. 2WD/4WD indicator 4. Reverse indicator light A: km/ mile selector 5.
  • Page 33 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS Throttle Lever Engine speed and vehicle movement are controlled by pressing the throttle lever. The throttle lever (1) is spring loaded and engine speed returns to idle when the lever is released.

  • Page 34: Front And Rear Brakes

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS Front and Rear Brakes The front and rear brakes are located on the inside of the right floor board and are operated by the right foot. The front and rear brakes are hydraulically activated disc type brakes which are activated by one pedal only.
  • Page 35 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS WARNING Always check to be sure that the parking brake has been disengaged before operating the ATV. An accident could result causing severe injury if the parking brake is left on while the ATV is operated.
  • Page 36 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS Brake Fluid Level Top Window The brake fluid in the master cylinder, which is located on the left handlebar, should be checked before each side. There is an indicator window (1) on the top of the master cylinder.
  • Page 37 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS Always place the transmission in gear with the parking brake locked whenever the vehicle is left unattended. Maintaining shift linkage adjustment is important to assure proper transmission function. Should you experience any shifting problem see your dealer.

  • Page 38: Engine Cooling System

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS Engine Cooling System Coolant Level Independent suspension model The recovery bottle, located under the seat, must be maintained between the minimum and maximum levels indicated on the recovery bottle. The engine coolant level is controlled or maintained by the recovery system.
  • Page 39 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS Radiator Coolant Level Inspection NOTE:This procedure is only required if the cooling system has been drained for maintenance and/or repair. However, if the recovery bottle has run dry, the level in the radiator should be inspected and coolant added if necessary.
  • Page 40 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS Fuel and Oil system WARNING Gasoline is highly flammable and explosive under certain conditions.  Always exercise extreme caution whenever handling gasoline.  Always refuel with the engine stopped and outdoors or in a well ventilated area.
  • Page 41 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS Fuel and Oil System Fuel System The fuel tank filler cap (1) is located directly behind the handlebar. Refer to your owner’s Manual for tank capacity. Use regular unleaded gasoline. The fuel valve is located on the left side of the front fender and has three positions: OFF: For vehicle storage and whenever transporting.
  • Page 42 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS Oil System The oil tank is located on the right side of the engine . To check the oil: 1. Set machine on a level surface. 2. Start the engine and let it idle for 20-30 seconds.
  • Page 43 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS 4 Wheel Drive /Diff Lock System CAUTION: Always shift as the vehicle stop. NOTE: When shift 2WD/ 4WD or Diff Lock, the mechanics in the front gear box maybe still engaged/ disengaged, the mechanics would finally disengaged/ engaged when rides on a hard surface or rides in reverse.
  • Page 44 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 7. CONTROL AND PARTS FUNCTIONS WARNING： Extreme heavy steering is a symptom of malfunction of front gearcase (differential), loss of control could result, even in 2WD position. If you experience any symptoms from the steering, take the ATV to your dealer for inspection and service.

  • Page 45: Starting The Engine

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 8. STARTING THE ENGINE Procedure for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can cause severe injury or death. Always start engines outdoors.
  • Page 46 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 8. STARTING THE ENGINE · Pressing the electric starter button for more than 5 seconds at a time may casue the starter to overheat and damage the starter. Release the starter button for approximately 10 seconds before pressing it again.
  • Page 47 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 9. VEHCLE BREAK-IN PERIOD The break-in period for your new ATV is defined as the first 50 hours of operation. No single action on your part is as important as a proper break in period. Careful treatment of new engine will result in more efficient performance and longer life for the engine.

  • Page 48: Riding Gear

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 10. RIDING GEAR Safe Riding Gear Always wear clothing suite to the type of riding you are doing. ATV riding requires special protective clothing which will make you fell more comfortable and reduce chances of injury.

  • Page 49: Carrying Loads

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 11. CARRYING LOADS Your ATV has been designed to carry a certain amount of load. CARGO WEIGHT should be evenly distributed(1/3 on the front and 2/3 on the rear ) and mounted as low as possible. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.
  • Page 50 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 11. CARRYING LOADS on the rear rack. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions. Carrying loads on one rack only increases the possibility of vehicle tip over.
  • Page 51 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING WARNING The engine rpm limiter will work at 7200rpm, this may cause excessive fuel to build in the exhaust, and ignited by the catalyst in the muffler, MAY RESULT IN THE MUFFLERS OVERHEATING AND FIRE RISK.
  • Page 52 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING Making turns Practice making turns at slow speeds This ATV is equipped with a solid rear axle which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheels when turning and the inside tire must slip traction slightly.

  • Page 53: Riding On Slippery Surfaces

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING Riding on slippery surfaces Whenever riding on slippery surface such as wet trails or loose gravel, or during cold freezing weather, special attention must be paid to prevent vehicle turnover. Always: 1. Slow down when entering slippery areas.
  • Page 54 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING Traveling Uphill WARNING Exercise extreme caution when traveling in hilly terrain. Braking and handling are greatly affected. Loss of vehicle control or overturning of the ATV could occur causing severe injury or death. Whenever traveling uphill always travel straight uphill and: 1.
  • Page 55 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING Sidehilling Side hilling your ATV is one of the most dangerous types of riding and should be avoided. If you do enter into a situation where sidehilling is necessary, always: 1. Slow down. 2. Lean into the hill transferring your upper body weight toward the hill while keeping your feet on the footrests.
  • Page 56 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING Traveling Downhill. Whenever descending a hill, always: 1. Drive directly downhill. 2. Transfer your weight to the rear of the vehicle. 3. Slow down. 4. Apply the brakes slightly to aid in slowing. Familiarize yourself with the auxiliary rear brake pedal and its use in the event loss of normal service brakes occurs.
  • Page 57 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING Turning Around On a Hill If the ATV stalls while climbing a hill, never back it down the hill! One maneuver which can be used when it is necessary to turn around while climbing a hill is the K-turn.
  • Page 58 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING Crossing Streams Your ATV can operate through water up to maximum recommended depths is 8 inch. Before fording steams always: 1. Determine water depths and current. 2. Choose a crossing where both banks have gradual inclines.
  • Page 59 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING CAUTION If you ATV becomes immersed,take it to your dealer before starting the engine.Major engine damage can result if the maching is not thoroughly inspected. If it is impossible to take it to a dealer before starting, follow the steps outlined below.

  • Page 60: Trail Obstacles

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING Trail Obstacles Keep Alert! Look ahead and learn to read the trail as you ride.Stay on the right side of the trail, if possible, and be constantly alert for hazards such as logs,rocks and low hanging branches.
  • Page 61 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING WARNING Backing your ATV can be dangerous! You could hit an obstacle or person behind you; or the vehicle could tip over rearward on a steep incline causing severe injury or death. Backing up 1.

  • Page 62: Parking On An Incline

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 12. RIDING Parking on an incline Whenever the vehicle is parked 1. Turn the engine off. 2. Place the transmission in gear. 3. Set the parking brake. 4. Shut off fuel supply. 5. Avoid parking on an incline.If it is neceddary to park on an incline,always block the rear wheels on the down hill side as shown above.

  • Page 63: Cvt System

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 13. CVT SYSTEM CVT System On this ATV, the approximate gear ratio difference between high and low range is 1:1.67.This difference in gearing affects the operation of the CVT, especially at speeds less than 7 MPH, due to the system’s dependence on engine speed.
  • Page 64 BATTERY WARNING Whenever removing the battery, disconnect the negative (black) cable first. When reinstalling the battery, connect the negative (black) cable last or an explosive situation could result causing serious injury or death. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.
  • Page 65 BATTERY Battery Removal 1. Disconnect hold down straps holding the electrical box and battery in position and remove battery cover. 2. Remove the battery vent tube from the battery. 3. Disconnect the black (negative) battery cable first. 4. Disconnect the red(positive) battery cable next. 5.
  • Page 66 BATTERY corrosion. Avoid skin contact with electrolyte, severe burns could result. 3. First connect and tighten the red (positive) cable. 4. Second connect and tighten the black (negative) cable. 5. Reinstall battery cover and attach the hold down strap. 6. Verify that cables are properly routed. NOTE: ...

  • Page 67: Exhaust System

    15. EXHAUST SYSTEM SYSTEM REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED! CAUTION: Exhaust system components are very hot during and after use of ATV.  Do not touch exhaust system components. Serious burns can result. Be especially careful when traveling through tall grass. The potential for fire exists Spark Arrestor The exhaust pipes must be periodically purged of accumulated carbon as...
  • Page 68 15. EXHAUST SYSTEM Catalyst There is catalyst inside the muffler on all Europe models and some U.S. models. WARNING The engine rpm limiter will work at 7500rpm, this may cause excessive fuel to build in the exhaust, and ignited by the catalyst in the muffler, MAY RESULT IN THE MUFFLERS OVERHEATING AND FIRE RISK.
  • Page 69 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE CAUTION Due to the nature of the adjustments marked with a D on the following chart, it is recommended that service be performed by an authorized dealer.  More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components.
  • Page 70 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Item Hours When Remarks Brake System Pre-ride Pre-ride Pre-ride inspection item Auxiliary Brake Pre-ride Pre-ride Pre-ride inspection item Tires Pre-ride Pre-ride Inspect daily, pre-ride inspection item Wheels Pre-ride Pre-ride Pre-ride inspection item Frame nuts, bolts...
  • Page 71 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Item Hours When Remarks  Rear Gear case Oil 100 hrs Monthly Check monthly change annually  Front Gear case Oil 100 hrs Monthly Check monthly ( Only for 4WD) change annually Engine Cylinder...
  • Page 72 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Coolant strength 100 hrs 6 months Inspect strength seasonally Shift linkage 50 hrs 6 months Inspect, adjust Drive belt 50 hrs 6 months Inspect, replace if necessary  Steering 50 hrs 6 months Inspect daily, lubricate ...
  • Page 73 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Item Hours When Remove Radiator 100 hrs 12 months Inspect/clean external surface Cooling System 50 hrs 6 months Inspect/replace if hoses necessary Spark arrestor 10 hrs monthly Clean out-replace if necessary Clutches (drive and...
  • Page 74 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE 2.Brake DOT 3 Only Maintain level require; Fluid Between fill lines. change See “7.CONTROL” every years or 200 hours 4.Rear Gear See “16.MAI- Change case oil GL-4 85W/90 NTENANCE/Rear annually or Gear case at 100 hours Lubrication”...
  • Page 75 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Lubrication Recommendations Item Lube Rec Method Frequency  6. Front/Rear Grease Locate fitting on Every A-arm pivot shaft months or 50 pivot Shaft grease with grease hours  7.Steering Grease Locate fitting on Every...
  • Page 76 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE  11.Ball joints Inspect Inspect Semi-annually replace necessary  12.Prop Shaft Grease Locate fitting and Semi-annually ＆Shaft Yoke Grease  13.Throttle Grease M Grease, inspect Monthly or 20 Cable and replace it if hours necessary ...
  • Page 77 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE 16-9...
  • Page 78 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE NOTE: 1. More often under severe use, such as wet or dusty conditions . 2. Grease: Light weight lithium-soap grease. 3. Grease M：molybdenum disulfide(MoS ) grease(water resistant). 4. *When suspension action becomes stiff or after washing.
  • Page 79 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE WARNING Improper adjustment of the handlebars or incorrect torque of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death.
  • Page 80 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE authorized Dealer. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Service work must be performed by an authorized dealer. Tapered nuts: install with tapered side against wheel.
  • Page 81 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Camber and Caster The camber and caster are non-adjustable. WARNING Do not attempt to adjust the tie rod for toe alignment. Severe injury or death can result from improper adjustment. Contact your dealer. He/she has the training and tools to Make these adjustment.
  • Page 82 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE adjustment. The following checks are recommended to keep the brake system in good operating condition. How often they need checking depends upon the type of driving that has been done.  Keep fluid level in the master cylinder reservoirs as described see “7.Control and part functions”.
  • Page 83 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE be fully functional. 1. With the engine off, apply the parking brake lever and attempt to move the ATV. 2. If the rear wheels are locked, it is adjusted properly. 3. If the wheels are not locked, it must be adjusted.
  • Page 84 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Carburetor/ Engine Idle RPM Adjustment If the engine idle speed is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted as follows: 1. Warm up the engine by running the vehicle approximately five minutes.
  • Page 85 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Spark Plugs Inspect:  Insulator ① Abnormal color: Replace. Normal color is a medium- To-light tan color.  Electrode ② Wear/damage: Replace. Clean:  Spark plug (with spark plug cleaner or wire brush) Standard spark plug...
  • Page 86 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE are slow speed and less than 5 mph (8km/h).Be sure to change the oil filter whenever changing oil CAUTION Oil may be hot. Do not allow hot oil to come into contact with skin as severe burns may result 1.
  • Page 87 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Rear Gearcase Lubrication CAUTION Be sure no foreign material enters the gear case. With the ATV on a level surface, remove fill plug and visually inspect the lubricant level through the fill hole. Lubricant should be kept even with the center of the drill point approximately below the top of the fill hole.
  • Page 88 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Front Gearcase Lubrication CAUTION Be sure no foreign material enters the gear case. With the ATV on a level surface, remove fill plug and visually inspect the lubricant level through the fill hole. Lubricant should be kept even with the center of the drill point approximately below the top of the fill hole.
  • Page 89 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tire will affect vehicle handling which could cause an accident resulting in serious injury or death. Follow the safeguards listed below to prevent this type of situation.

  • Page 90: Headlight Lamp Replacement

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE “16.MAINTENANCE/Wheel Nut Torque”. Tire Inspection When replacing a tire always use original equipment size and type. Tire Tread Depth Always replace tires when tread depth is worn to 1/8” (3mm) (1) or less. Please refer to your Owner’s Manual for tire specifications.
  • Page 91 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Lamp Replacement 1. Use bulb 12V 35W/35W. 2. Pull the cable plug off the conducting strip in the socket. 3. Turning the headlight rear cover ① counterclockwise is to open the cover. 4. Change the bulb.
  • Page 92 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE High beam Headlight Adjustment The High beam headlight can be adjusted up and down. 1. Place the vehicle on a level surface with the headlight approximately 10’’(3m) from a wall. 2. Measure the distance from the floor...
  • Page 93 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE CAUTION Certain products, including insect repellants and chemicals, will damage plastic surfaces. Care must be taken when using these products plastic surfaces. Storage Tips CAUTION Do not start the engine during the storage period. This will disturb the protective film created by fogging.
  • Page 94 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 16. MAINTENANCE Transporting Whenever the ATV is to be transported the following measures should be taken. 1. Turn off the engine and remove the key. 2. Turn the fuel valve to off. 3. Be certain the fuel cap, oil cap, and seat are installed correctly.

  • Page 95: Troubleshooting

    17. TROUBLESHOOTING Issues of Improper Operation Driven Clutch (CVT) Burning Possible Causes Solutions Loading the ATV into a Shift transmission to Low Range during pickup or tall trailer when in loading of the ATV to prevent belt burning high range. Starting out going up a When starting out on an incline, use low steep incline...
  • Page 96 17. TROUBLESHOOTING Battery Wane Possible Cause Solutions Starting a faulty engine for See”8.STARTING THE ENGINE” long time And check the fuel/ air/ ignition/ compression system Let the main switch (key) When stopping the engine, turn off on while parking the ATV the main switch (key) off at once WARNING This ATV is equipped with a recoil starter.
  • Page 97 17. TROUBLESHOOTING NOTE: The following troubleshooting does not cover all the possible causes of trouble. It should be helpful, however, as a guide to troubleshooting. Refer to the relative procedure in this manual for inspection, adjustment and replacement of parts. Adjustment and replacement must be done by your dealer. STARTING FAILURE/ HARD ATARTING FUEL SYSTEM Fuel tank...
  • Page 98 17. TROUBLESHOOTING Improperly charged battery Faulty ignitor unit Faulty battery Faulty pick up coil Broken magneto Fuse Burnt out, improper connection woodruff key Spark plug Switch Improper plug gap Faulty main switch Worn electrodes Faulty “ENGINE STOP” Wire between terminals broken switch Improper heat range Faulty brake switch...
  • Page 99 17. TROUBLESHOOTING Improperly adjusted fuel level Clogged air cleaner element Clogged main nozzle Clogged or loose pilot jet POOR SPEED PERFORMANCE Ignition system Compression system Dirty spark plug Worn cylinder Improper heat range Worn or seized piston ring Faulty igniter unit Cylinder head gasket broken Faulty pick up coil Cylinder gasket broken...
  • Page 100 17. TROUBLESHOOTING Ignition system Cooling system Improperly spark plug gap Faulty thermostat Improper spark plug heat rang Faulty thermo switch Faulty igniter unit Fuel system Improper carburetor setting Improper fuel level adjustment Clogged air cleaner element Compression system Heavy carbon deposit build-up Improperly adjusted valve timing Improperly adjusted valve clearance Engine oil...
  • Page 101 17. TROUBLESHOOTING WHEN ENGINE RUN, ATV DOES NOT RUN V belt POOR SPEED PERFORMANCE Worn/bent/slipping V-belt Worn Oil V belt Cam, slider Worm/damaged Compression spring Roller weight Damage  Worn/improper operation Gears primary/secondary/sheave Damage  Worm CLUTCH SLIPPING CVT SYSTEM Clutch weight spring Uncorrect Primaty Clutch Position Worn/loose...
  • Page 102 18. TOOL 18-1...

  • Page 103: Drive System

    OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 19. SPECIFICATION Capacities Fuel capacity 12.5L 3.3U.S.Gal Engine Oil Capacity 2.2L 0.58 U.S.Gal Independent Ground Clearance( 253mm 9.9 inch suspension model) Height 1215mm 47.8 inch Length 2120mm 83.4inch Width 1185mm 46.6 inch Seat height 900mm 35.4 inch...
  • Page 104 OWNER’S/OPERATOR’S MANUAL LH500ATV-D 14.0 19. SPECIFICATION Engine Engine Type LH188MR 4Stroke, Single Cylinder, SOHC Bore x Stroke 87.5mmX82mm Displacement 493cm Starter System Electric Starter Engine Cooling Liquid-Cooled Lubrication System Wet Sump Carburetor BSR36 Ignitions Spark Plug Type DPR7EA-9（ NGK） Electrical Equipment...

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