Inovance IS580 Series User Manual
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Inovance IS580 Series User Manual

Hydraulic servo drive. closed loop pressure and flow control
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  • Page 2: Table Of Contents

    Contents Safety Information and Precautions ��������������������������������������������������������������������������������������������������������2 1� Product Information ����������������������������������������������������������������������������������������������������������������������������4 1�1 Nameplate and Designation Rule ���������������������������������������������������������������������������������������������������������������������� 4 1.2 General Specifications ��������������������������������������������������������������������������������������������������������������������������������������� 5 Wiring ��������������������������������������������������������������������������������������������������������������������������������������������������7 2�1 Terminal Description ������������������������������������������������������������������������������������������������������������������������������������������ 7 2�2 Terminals of PG Card and Speed Sensor Cable ��������������������������������������������������������������������������������������������� 10 2�3 Wiring���������������������������������������������������������������������������������������������������������������������������������������������������������������...
  • Page 3 This responsibility lies with the user or their machine/process system integrator� System integrator/designer must ensure the complete system is safe and designed according to the relevant safety standards� Inovance Technology and Authorized Distributors can provide recommendations related to the servo drive to ensure long term safe operation�...
  • Page 4 Safety Information and Precautions Electrical Shock Hazard ■ Ensure the protective earthing conductor complies with technical standards and local safety regulations� Because the leakage current exceeds 3�5 mA in all models, IEC 61800-5-1 states that either the power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-section of at least 10 mm (Cu) or 16 mm2 (Al) must be used�...

  • Page 5: Nameplate And Designation Rule

    S/N code S/N: Serial Number E467465 IND.CONT.EQ. Suzhou Inovance Technology Co.,Ltd. Manufacturer IS580 Mark Version IS580 series hydraulic servo drive Variant 1 Blank -INT Variant 2 Voltage Class Mark Mark Type of PG card Three-phase 380 to 480 V Resolver (S58-PG-B1)

  • Page 6: General Specifications

    1 Product Information 1.2 General Specifications Voltage class Three-phase 380 to 480 VAC Model: IS580Txxx Frame size Dimension Height [H]: 350 mm [H]: 400 mm [H]: 540 mm [H]: 580 mm [H]: 915 MM Width [W]: 210 mm [W]: 250 mm [W]: 300 mm [W]: 338 mm [W]: 400 MM...
  • Page 7 1 Product Information Voltage class Three-phase 220 VAC Model: IS580-2Txxx Frame size Dimension Height [[H]: 350 MM [H]: 400 MM [H]: 540 MM [H]: 580 MM [H]: 915 MM Width [W]: 210 MM [W]: 250 MM [W]: 300 MM [W]: 338 MM [W]: 400 MM Depth [D]: 192 MM...

  • Page 8: Terminal Description

    2 Wiring Wiring 2�1 Terminal Description Terminals of Main circuit ■ Figure 2-1 Terminals of IS580T020 to IS580T040, and IS580-2T020 to IS580-2T040 Do not use terminal (-) for braking resistor, Warning otherwise, servo would be damaged� R S T BR (+) (-) U V W POWER MOTOR Figure 2-2 Terminals of IS580T050 and IS580T070, and IS580-2T050 to IS580-2T070...
  • Page 9 2 Wiring Figure 2-3 Terminals of IS580T080 and IS580T100, and IS580-2T080 and IS580-2T100 POWER MOTOR Figure 2-4 Terminals of IS580T140 to IS580T210, and IS580-2T140 to IS580-2T210 POWER MOTOR Terminal Terminal name Description R, S, T Three-phase supply input Connect to the three-phase ac power supply� (-), (+) DC bus terminals Connected to external braking unit (MDBUN) with servo drive units of 90 kW and above�...
  • Page 10 2 Wiring Terminals of Main Control Board ■ AI3 input jumper, voltage input as default AO2 output jumper, voltage output as default AO1 output jumper, voltage output as default DI power supply source jumper(internal/external), internal as default COM DI1 DI5 COM COM DO1 T/A1 T/B1 T/C1 T/A2 T/C2 AI3 GND +10V +15V GND AO1 AO2 GND...

  • Page 11: Terminals Of Pg Card And Speed Sensor Cable

    2 Wiring Terminal Terminal name Description DO1-COM Digital output 1 1� Optically-coupled isolation, dual-polarity open-collector output 2� Output voltage range: 0 to 24 V 3� Output current range: 0 to 50 mA� 4� DO1 can only be driven by external power supply T/A1-T/B1 Relay(normally closed) 250 VAC, 3 A, COSØ...

  • Page 12: Wiring

    2 Wiring Figure 2-5 S58-PG-B1 interface circuit PG card Encoder REF+ EXC+ Twisted pair REF- EXC- SIN+/COS+ SIN/COS Twisted SIN-/COS- SINL0/COSL0 pair Differential ABZ PG card MD38PGMD ■ The following figure describes terminals of MD38PGMD Terminal Function Description Encoder output signal A positive Encoder output signal A negative Encoder output signal B positive Encoder output signal B negative...
  • Page 13 2 Wiring • DIP switch setting Filter Selection Definition Address Setting Value Frequency Dividing DIP Switch Coefficient Non-self- Reserved No output High bits Low bits adaptive filter Frequency divided by 1 Self-adaptive Frequency divided by 2 filter Frequency divided by 3 Fixed inter- ���...
  • Page 14 2 Wiring Cable Connector of ISMG Motor ■ Figure 2-6 Wiring with military spec� (applicable to the second generation ISMG motor) POWER MOTOR IS580 connection Servo motor Encoder cable PTC blue Male of Mil Spec KTY white on motor side Male of Mil Spec on motor side Mil Spec...
  • Page 15 2 Wiring Figure 2-7 Wiring without military spec. (applicable to the first generation ISMG motor) POWER MOTOR COS- COS+ SIN- SIN+ EXC- EXC+ KTY- KTY+ PTC- PTC+ Yellow Red/ Black Blue Yellow /White White COS- COS+ SIN- SIN+ EXC- EXC+ KTY- KTY+ PTC- PTC+ Blue Black...

  • Page 17: Overview

    3 Operating Panel (Keypad & Display) 3� Operating Panel (Keypad & Display) 3�1 Overview Command source indicator Running direction indicator Running status indicator Other status indicator LOCAL/ REMOT FWD / REV TUNE/TC LED display for parameters Parameter unit indicator Increment key Program key Confirm key ENTER...
  • Page 18 3 Operating Panel (Keypad & Display) Parameter Unit Indicator ■ Indicator appearance Meaning Hz for frequency A for current V for voltage Rpm for motor speed Percentage Keys on Operation Panel ■ Key name Function Programming Enter or exit level i menu� Return to the previous menu�...

  • Page 19: Operations Of Parameters

    3 Operating Panel (Keypad & Display) 3�2 Operations of Parameters � � � F0 28 � � � � � � F0 01 ENTER ENTER ENTER ENTER 50�00 F0 00 F0 02 F0 28 � � � � � � F0 00 �...

  • Page 20: Hydraulic Application Setup Flowchart

    4 Quick Setup 4� Quick Setup 4�1 Hydraulic Application Setup Flowchart Start Para� Parameter name Default Commissioning Disable servo drive Note: usually if any DI is set as forward or reverse run and the signal is active, then some operations cannot succeed, such as restoring parameters, changing command source, which are necessary steps for setup�...
  • Page 21 4 Quick Setup Continued Para� Parameter name Default Commissioning Select command source F0-02 Command source selection 0: operation panel control (Indicator ‘local/remote’ off) 1: terminal control (Indicator ‘local/remote’ on) 2: communication control (Indicator ‘local/remote’ blinking) Perform motor auto tuning F1-16 Auto-tuning selection 0: no auto-tuning 1: static auto-tuning 1 (runs at very low speed)

  • Page 22: Table Of Contents

    4 Quick Setup Continued Para� Parameter name Default Commissioning Set speed command upper limit A3-01 Maximum rotational speed 2000 Unit: rpm; Note: for hydraulic control mode, A3-01 is seen as 100% speed command, and now F0-10 has nothing to DO with speed command� Set pressure command upper A3-02 System hydraulic pressure...

  • Page 23: Table Of Contents

    4 Quick Setup Continued Para� Parameter name Default Commissioning Set AI1 range: pressure command F4-18 AI curve 1 minimum input 0�00 0�00 -11�00 to11�00 v; F4-19 Corresponding setting of AI1minimum 0�0 0�0 input -100�0% to 100�0% Note: 0v pressure command is designed by press plc to represent 0% pressure�...
  • Page 24 4 Quick Setup Continued Para� Parameter name Default Commissioning other hydraulic basic settings A3-08 Maximum reverse motor speed 20�0 Range from 0�0% to 100�0%� A3-09 Minimum flow 0�5 Range from 0�0 to 50�0%� Note: both A3-09 and A3-10 are for keeping hydraulic circuit some pressure, even if pressure or flow command is zero, because usually there is oil leakage which leads to air penetration which causes running noise and pressure vibration�...

  • Page 25: Introduction

    5 Parameter Table 5� Parameter List 5�1 Introduction Groups F and A include basic and hydraulic function parameters� Group U includes the monitoring function parameters and extension card communication parameters� The parameter description tables in this chapter use the following symbols� The symbols in the parameter table are described as follows: Symbol Meaning It is possible to modify the parameter with the drive in the stop or in the run status�...
  • Page 26 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property A2-05 CANLink slave address 2 0 to 65535 ☆ A2-06 CANLink slave address 3 0 to 65535 ☆ A2-07 CANLink slave address 4 0 to 65535 ☆ A2-09 Can protocol selection in speed 0: original ★...
  • Page 27 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property A3-26 Pressure command s-curve 0�001s to 1�000s 0�001s 0�030s ☆ deceleration filter time 1 A3-27 Overshoot suppression detection 0 to 2000 ☆ factor 1 A3-28 Overshoot suppression factor 1 0 to 3�000 0�001 0�200...
  • Page 28 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property A3-55 Pressure difference of stop valve 0�0 to A3-02 0�1 V 0�0 ☆ pressure relief A3-56 Torque lower limit in zero torque 0�0 to 250�0 0�1 0�0 ☆ mode A3-57 Upper threshold of pressure sensor...
  • Page 29 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property A4-25 Increase of pressure loop max� 0 to 50�0 0�1s 2� 0 ☆ Output A4-26 Pressure control PID switching mode 0: original algorithm ★ selection 1: algorithm 1 2: algorithm 2 3: algorithm 3 A4-33...
  • Page 30 ★ dependent F1-14 Motor manufacturer selection 0: none 1: manual ☆ motor angle input (A1-02) 2: reserved 3: Inovance motor 4: PHASE motor 5: HAI TIAN motor F1-15 Back-EMF 0 to 65535 V Model ★ dependent F1-16 Motor auto-tuning method selection 0: no auto-tuning ★...
  • Page 31 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property F2-09 Torque upper limit source selection 0: F2-10 ☆ 1: AI1 2: AI2 3: AI3 4: reserved 5: communication F2-10 Torque upper limit 0�0% to 250�0% 0�1% 200�0% ☆...

  • Page 32: Di1 Function Selection

    5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property F3-23 Voltage limit selection 0 to 1 ★ F3-24 Frequency gain for voltage limit 0 to 100 ☆ F3-25 Voltage gain for voltage limit 0 to 100 ☆ F3-26 Frequency rise threshold during 0 to 50...
  • Page 33 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property F4-23 AI2 min� Input -11�00 to 11�00 V 0�01 V 0�02 V ☆ F4-24 AI2 min� Inp frequency -100�0% to 100�0% 0�1% 0�0% ☆ F4-25 AI2 max� Input -11�00 to 11�00 V 0�01 V 10�00 V...
  • Page 34 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property F5-10 AO1 function selection 0: running frequency ☆ 1: frequency reference 2: output current 3: output torque 4: output power 5: output voltage 6: reserved 7: AI1 F5-11 AO2 function selection ☆...
  • Page 35 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property Group F8: Auxiliary Functions F8-17 Preset running time 0 to 65000 h ☆ F8-18 Protection enable upon startup 0: Disable ☆ 1: enable F8-22 Ground fault detection enable upon 0: Disable ☆...
  • Page 36 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property F9-18 The third last fault 0: no fault ● 1: reserved 2: overcurrent (E02) 3: overcurrent (E03) 4: overcurrent (E04) 5: overvoltage (E05) 6: overvoltage (E06) 7: overvoltage (E07) 8: reserved 9: undervoltage (E09) 10: drive overload (E10)
  • Page 37 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property F9-35 The subtype of the second last fault ● F9-39 Frequency upon the third last fault ● F9-40 Current upon the third last fault ● F9-41 Bus voltage upon the third last fault ●...
  • Page 38 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property FC-10 Correspondent value of AI1 point 4 -100�0% to 100�0% 0�1% 40�0% ☆ input FC-11 AI1 point 5 input -11�00 to 11�00 V 0�01 V 5�00 V ☆ FC-12 Correspondent value of AI1 point 5 -100�0% to 100�0%...
  • Page 39 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property FC-42 Correspondent value of AI2 point 1 -100�0% to 100�0% 0�1% 10�0% ☆ input FC-43 AI2 point 2 input -11�00 to 11�00 V 0�01 V 2�00v ☆ FC-44 Correspondent value of AI2 point 2 -100�0% to 100�0% 0�1%...
  • Page 40 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property FD-32 Channel 1 selection 0 to 999 ☆ FD-33 Channel 1 selection 0 to 999 ☆ FD-34 Channel 1 selection 0 to 999 ☆ FD-35 Sampling period 0 to 65535 ☆...
  • Page 41 5 Parameter Table Para� No� Para� Name Setting Range Unit Default Property FP-02 Motor model number 0 to 65535 ★ FP-04 User parameter password 0 to 65535 ☆ FP-05 Back up user parameters 0: no operation ★ 1: back up FP-06 Bilingual (EN/CH) HMI specification 0 to 65535...
  • Page 42 5 Parameter Table 5�3 Monitoring Parameter List Para� No� Para� Name Setting range Unit Group U0: Drive Status Monitoring U0-00 Running frequency -650�00 to 650�00 0�01 Hz U0-01 Frequency reference -650�00 to 650�00 0�01 Hz U0-02 DC bus voltage 0�0 to 1000�0 V 0�1 V U0-03 Output voltage...
  • Page 43 5 Parameter Table Para� No� Para� Name Setting range Unit U0-49 Off-line times of can bus 0 to 65535 U0-55 Extension card type 0 to 65535 U0-56 Extension card firmware version 0 to 65535 Group U1: Hydraulic Pressure Monitoring U1-00 Electrical angle 0�0°...
  • Page 44 6 Troubleshooting 6 Troubleshooting 6�1 Servo Fault Codes and Solutions Fault name Display Reasons Solutions Overcurrent during Output current exceeds Please refer to following diagram acceleration hardware limit Overcurrent during Output current exceeds Please refer to following diagram deceleration hardware limit Overcurrent during Output current exceeds Please refer to following diagram...
  • Page 45 6 Troubleshooting Fault name Display Reasons Solutions Motor ground fault Motor runs fast during power on Do not connect power supply until motor stops Output phase to Output phase to phase is short- Please check the outputs phase short-circuit circuited fault Time out Time is out...
  • Page 46 6 Troubleshooting Fault name Display Reasons Solutions Pressure sensor Pressure sensor is faulty Please refer to following diagram fault Motor rotor gets locked or pump 1�check if rotor can be turned by hand gets stuck 2�check if F2-10 sets properly 3�check if auto tuning can be conducted Pressure sensor calibration 1�check if pressure feedback is around zero...
  • Page 47 6 Troubleshooting Overcurrent during acceleration Fix the wrong wirings Output phase to phase or phase to ground short-circuit? V/F control auto tuning succeeds？ Conduct auto tuning Increase the time acceleration time is too short？ Adjust torque boost or VF control, check if torque boost or V/F curve is set properly V/F curve power supply is abnormal？...
  • Page 48 6 Troubleshooting Overcurrent during deceleration Fix the wrong wirings Output phase to phase or phase to ground short-circuit? VF control auto tuning succeeds？ Conduct auto tuning Increase the time Deceleration time too short? Adjust the power Check if power supply is abnormal supply Shock load during acceleration? Remove shock load...
  • Page 49 6 Troubleshooting Overcurrent during constant speed Fix the wrong wirings Output short-circuit or current leakage? ; if output cable is too long please install output reactor auto tuning succeeds？ Conduct auto tuning Remove shock load Shock load during running? Reduce load Load can be reduced? Use a high rating drive Overvoltage during acceleration...
  • Page 50 6 Troubleshooting Overvoltage during deceleration Adjust the power supply Input voltage too high? Remove external force or Motor was driven by external force? install braking resistor Increase the time Deceleration time too short? Install braking resistor Braking resistor installed? Seek for support Overvoltage during constant speed Adjust the power supply Input voltage too high?
  • Page 51 6 Troubleshooting Undervoltage Reset and run Power supply lost temperarily? Input voltage too low? Adjust the power supply Seek for support DC BUS voltage noraml? Replace rectifier and pre- Rectifier and pre-charge resistor normal? charge resistor Replace power board Power board normal? Control board normal? Replace control board Drive overloaded...
  • Page 52 6 Troubleshooting Input phase loss Fix the wrong wirings 3-phase power supply normal? Seek for support Power board normal? Replace power board Control board normal? Replace control board Output phase loss Fix the wrong wirings Drive to motor wirings well connected? Use V/F control and disconnect motor, Check if motor windings voltage are balanced?
  • Page 53 6 Troubleshooting IGBT overheat Lower the temperature Surroundings too hot? of surroudings Air passage are stuffed up? Clean it up Replace the fan Fan is broken? Seek for support Replace IGBT thermistor is broken thermistor Replace IGBT IGBT broken? External fault Pressed "STOP"...
  • Page 54 6 Troubleshooting RS485 fault Check host wirings Is host controller working? RS485 wirings correct? Check wirings Set parameter Communication parameters are set properly? properly Seek for support Auto tuning fault Set parameters Motor parameters set correctly? correctly Check the drive to Auto tuning overtime? motor connection Auto tuning speed feedback fault...
  • Page 55 6 Troubleshooting Time out fault Seek for support check if F7-09 is no smaller than F8-17 Drive stops Expect to continue running? Set F8-17 bigger or as 0 Business time out fault Seek for support check if FA-08 is no smaller than FA-01/03/05/07 Drive stops Expect to continue running? get password FA-00/02/04/06，and...
  • Page 56 6 Troubleshooting Overcurrent multi prevention fault Fix the wirings Output phase to phase or phase to ground short-circuit? VF control auto tuning succeeds？ Conduct auto tuning Increase the time Acceleration/deceleration time too short? Adjust the power supply Input voltage too low? Shock load during running? Remove shock load Install braking resistor...
  • Page 57 6 Troubleshooting Speed sensor fault during auto tuning Chose right speed Speed sensor matched with PG card? sensor Speed sensor wiring correct? Fix the wirings Reinstall the sensor Speed sensor installed correctly? Seek for support PG card fault Is it normal after replacing PG card Speed error exceeds limit Fix it Speed sensor installation and wiring correctly?
  • Page 58 6 Troubleshooting Motor overheat fault Fix the wirings Temperature sensor wirings correct? Reduce load; use more fans; Motor hot? use higher rating motor Set it F9-59 value reasonable? properly Short circuit KTY+ and KTY-, Short circuit PTC-P and PTC-N, and see if trips Er45.3? and see if trips Er45.0? Protection signal fault Seek for support...
  • Page 59 6 Troubleshooting Resolver fault Fix it Resolver wirings loose connection? Resolver wirings correct? Fix it Use shielding for resolver, and connect the shielding to ground, avoid being installed parallel to power cables Seek for support PG card fault Is it normal after replacing PG card User parameter restoring fault No user parameters New drive or new firmware?
  • Page 60 6 Troubleshooting Braking IGBT works overtime Install braking unit DC BUS voltage stays higher than braking level? Seek for support If braking resistor is not hot, then increase F8-25, but if F8-25 too small? hot, then install a higher rating resistor Reverse running time out Increase time flow falling down time set too short?
  • Page 61 Re-connect the 8-pin wire and 40-pin wire� between control board and operating panel break� Pre-charge resistor of the servo drive is damaged� Contact Inovance� Control board or operating panel is faulty� Rectifier bridge is damaged. Wire between drive board and control board is in Re-connect the 8-pin wire and 28-pin wire�...
  • Page 62 7 ISMG Servo Motor 7� ISMG Servo Motor 7�1 Designation Rules ISM G1-30D 15C D-R1 3 1 F Mark Version Mark Series No� ISM Series servo motor Mark Customized Feature Naturally ventilated Mark Features Force ventilated 200 x 200 base 266 x 266 base Mark Brake, Gear, Oil Seal...
  • Page 63 7 ISMG Servo Motor 7�2 Physical Appearance and Mounting Dimensions 7�2�1 ISMG1 (200 x 200 Base/Force Ventilated) Figure 7-1 Physical appearance and mounting dimensions of the ISMG1 (200 x 200 base/force ventilated) Standard configuration: A-type round-end flat key 12 x 8 x 56 Refer to GB/T 1096.
  • Page 64 7 ISMG Servo Motor 7�2�2 ISMG2 (266 x 266 Base/Force Ventilated) Figure 7-2 Physical appearance and mounting dimensions of ISMG2 (266 x 266 base/force ventilated) Standard configuration: A-type round-end flat key 14 x 9 x 90 Refer to GB/T 1096. Table 7-2 Mounting dimensions of ISMG2 (266 x 266 base/force ventilated) Servo Motor ISMG2-31D15CD-...
  • Page 65 7 ISMG Servo Motor 7�3 Wiring of ISMG Servo Motor 7�3�1 Layout and Wiring Description of Junction Box Terminals of main circuit Military spec� Power supply Wiring of fan Definition of IS580 supporting signal lines and military spec. pins is shown in the following table. 17P Military Spec�...
  • Page 66 Revision History Revision Date Description V0�0 January 28, 2016 Related firmware version July 15, 2016 Add data on three-phase 220 VAC models� Add the ISMG servo motor chapter� Related firmware version: F7-10 = 1.06 August 8, 2016 Add CE certifications. Related firmware version: F7-10 = 1.06...

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