Cognex DataMAN 260 Series Reference Manual
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Cognex DataMAN 260 Series Reference Manual

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DataMan
Reference Manual
2019 October 08
Revision: 6.1.6SR1.5
®
260 Series

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Summary of Contents for Cognex DataMAN 260 Series

  • Page 1 ® DataMan 260 Series Reference Manual 2019 October 08 Revision: 6.1.6SR1.5...

  • Page 2: Legal Notices

    Copyright © 2019. Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents.

  • Page 3: Table Of Contents

    Reader Layout Indicator LEDs Changing Orientation Dimensions Dimensional Drawings DataMan 260 Specifications DataMan 260 Series Imager Specifications LED Wavelengths Illumination Options Setting Up Your DataMan 260 Installing an Optical Filter Installing a Liquid Lens Changing a 6.2 mm Lens to a 16 mm Lens...
  • Page 4 Table of Contents Multi-Port Connections Using Your DataMan 260 Installing the DataMan Software Industrial Protocols Setting the Focus Position Tuning External Triggering and Trigger Modes Training and Trigger Modes Training Incremental Training for Multiple Symbologies Cleaning and Maintenance Cleaning the Reader Housing Cleaning the Reader Lens Cover Precautions Regulations/Conformity...

  • Page 5: Symbols

    Symbols Symbols The following symbols indicate safety precautions and supplemental information: WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock. CAUTION: This symbol indicates a hazard that could result in property damage. Note: This symbol indicates additional information about a subject. Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.

  • Page 6: Getting Started

    Getting Started Getting Started This section provides general information about the DataMan 260 series readers as well as about the DataMan 260 accessories and systems. About DataMan 260 The DataMan 260 readers are best in class ID readers, offering superior performance with the latest ID tools, flexibility to...

  • Page 7: Dataman 260 Accessories

    Getting Started The DM260 Quick Reference Guide provides essential information about the DM260 readers. Cognex->DataMan Software v x.x.x->Documentation->English->DM260 Series->DM260 Quick Reference Guide The DataMan Fixed-Mount Readers Reference is a complete online hardware reference for the DataMan fixed- mount ID readers.

  • Page 8: Filters

    Getting Started UV Light Kit for 6.2 mm lens (DMA-KIT-UV365-62) UV light board (365nm wavelength) UV resistant front cover screws IR 16 mm lens kit (DMA-KIT-IR-16) 16 mm optics mount 16 mm lens (IR) Standard Infrared Light for 16mm (Risk Group Exempt acc. IEC62471) manual lens cap (assembled) screws Liquid Lens Module (LLM) to be used with 6.2 mm lens or 16 mm lens (DMA-LLM-150-260)

  • Page 9: Light Options

    Getting Started Clear lens cover, ESD safe (DM150-CVR-ESD)* Polarized front cover (DM260-LENS-62CVR-F)* Extended lens cover, un-polarized (DM260-LENS-16CVR)** Extended lens cover, half-polarized (DM260-LENS-16CVR-P)** Extended lens cover, fully polarized (DM260-LENS-16CVR-F)** C-mount adaptor, IP40 (DM260-CMNT-00) C-mount adaptor, IP65 (DM260-CMNT-CVR) Note: *Use with a 6.2 mm lens only! **Use with a 16 mm lens only! For maximum light power 24VDC supply is recommended.

  • Page 10: Power Supplies

    Getting Started Connection cable RS-232 (CCB-M12xDB9Y-05) RS-232 & Flying Leads I/O Cable, 2.5 m (DM-RS232IO-00) RS-232 adapter cable with power tap (DM100-RS232-000) X-Coded to RJ45 Ethernet Cable, 5 m (CCB-84901-2001-xx, where xx can be 02, 05, 10 or 15, indicating length in meters) Adapter cable, M12x12 to M8x4/M8x5, 0.5 m (DM260-ADAP-M12M8) Adapter cable, ETH, M12, X-CODED/A-CODED, 0.5 m (CCB-M12x8MS-XCAC) Power Supplies...

  • Page 11: Model Variants

    Getting Started Omni- 1DMax™ — IDQuick™ — 2DMax™ — Resolution directional 1- Best-In- High-Speed for hard to D Code Class 1-D 2-D Reading read DPM and Reading Reading damaged 2-D codes DataMan 260 X √ √ √ √ 752 x 480 Global shutter DataMan 262 S √...

  • Page 12: Reader Layout

    Getting Started Note: Connectors without a cable should be covered by a protective cap to meet the IP requirements. This I/O module has an M12x8 X-coded connector for the Ethernet signals and a (male) M12x12 connector for power, I/O and RS-232. The signals on the M12x12 connector are the following: Signal: 24 VDC Ethernet Model Signal: PoE Ethernet Model...

  • Page 13: Indicator Leds

    Getting Started Good/bad read indicator Network status indicator Error indicator Tune button Power, I/O and RS-232 connector Ethernet connector Note: *Use only one set of mounting holes (either 3 OR 4) for mounting. Note: The five status LEDs together also function as a peak meter using an orange light. Indicator LEDs Type Signal...
  • Page 14 Getting Started 1. Carefully remove the screw covers, threaded nuts and washers. M2 Torx 10 CAP NUT DIN 6798A M2 LOCKWASHER 2. Detach the main module and the I/O connector module by firmly pulling them apart. 3. Change the orientation. Note: Make sure that the gasket is properly seated on the main module. Ensure that the flat gasket side is facing away from the module.

  • Page 15: Dimensions

    Getting Started Note: The flat side of the gasket (marked as "Front" in the image above) has to face outside. WARNING: Do not touch any electrical component. 4. Reattach the I/O connector module to the main module. 5. Reinstall the washers and loosely fasten the modules together with the two T10 cap nuts, but do not tighten. 6.

  • Page 16: Dimensional Drawings

    Getting Started 1. Optics module (lens including lens mount, illumination and front cover including filter mounting option for a Diameter (Ø): 12.3mm<Ø<12.7mm, Thickness (t): 1.6mm<t<2mm filter) 2. Main module, including sensor and CPU 3. I/O module Dimensional Drawings The size of the DataMan 260 in the straight configuration is shown in the following figure: Note: Dimensions are in millimeters [inches] and are for reference purposes only.

  • Page 17: Dataman 260 Specifications

    Getting Started The size of the DataMan 260 in the angled configuration is shown in the following figure: DataMan 260 Specifications 142 g Weight...

  • Page 18: Dataman 260 Series Imager Specifications

    <5 W (average, externally powered at +24 V) Consumption Ethernet 10/100 Speed Duplex Mode Full duplex or half duplex DataMan 260 Series Imager Specifications DataMan 260 Imager DataMan 262 Imager Specification Image Sensor 1/3 inch CMOS 1/3 inch CMOS Image Sensor 4.51 mm x 2.88 mm (W x H), 6.0 μm square...

  • Page 19: Illumination Options

    Getting Started λ [nm] RED HPIL BLUE WHITE 6500K (Color Temperature) IR HPIL Illumination Options Illumination 5V USB Powered PoE Powered 24V Externally Powered Board Max. exposure Max. duty Max. exposure Max. duty Max. exposure Max. duty time cycle time cycle time cycle Standard Red 500 µs...

  • Page 20: Setting Up Your Dataman 260

    Setting Up Your DataMan 260 Setting Up Your DataMan 260 This section provides information on the physical appearance of the DataMan 260 reader. It also details the steps of mounting the reader, installing the lenses and filters of the reader, and gives information on the imager itself. Installing an Optical Filter Perform the following steps to install an optical filter in the optics module of the DataMan 260 reader.

  • Page 21: Installing A Liquid Lens

    Setting Up Your DataMan 260 3. Push the top side of the filter firmly until it is sitting flat against the PCB. Note: Use finger to push the filter in and then a q-tip to clean the filter, or use a q-tip to push the filter into place.
  • Page 22 Setting Up Your DataMan 260 2. Remove the illumination module. 3. Turn the lens cap to the 105 mm position. 4. Remove the lens cap from the imager lens by pulling it. Note: Do not rotate the imager lens while the lens cap is removed. Otherwise, focus calibration will be lost. 5.

  • Page 23: Changing A 6.2 Mm Lens To A 16 Mm Lens

    Setting Up Your DataMan 260 6. Press the liquid lens onto the imager lens until you reach the stop. 7. Reattach the illumination. 8. Attach the front cover. Observing the tightening sequence below, tighten all four M2x12mm Phillips Pan screws to 9 Ncm using a torque wrench.
  • Page 24 Setting Up Your DataMan 260 1. Remove the front cover: unscrew the four M2x12mm Phillips Pan head screws and take off the LED cover. 2. Remove the illumination module. 3. Unscrew the two M2x5mm Phillips head screws and remove the 6.2 mm lens mount. 4.

  • Page 25: Changing To An Illumination With A Different Color

    Setting Up Your DataMan 260 6. In the case of a manual focus lens, press the 16 mm lens cap onto the lens. The lens has 12 cutouts so it can be locked in steps of 30 degrees. In the case of a liquid lens, mount the liquid lens cap onto the 16 mm lens. (See Installing a Liquid Lens on page 21.) 7.
  • Page 26 Setting Up Your DataMan 260 1. Remove the front cover: unscrew the four screws and take off the LED cover. 2. Remove the illumination module. 3. Attach a new color illumination module. Note: Take care to attach the illumination with the right orientation.

  • Page 27: Mounting

    Setting Up Your DataMan 260 4. Attach the front cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm using a torque wrench. Note: The rib in the front cover must be oriented to the top side. Mounting Mounting the DataMan 260 at a slight angle (15°) can reduce reflections and improve reader performance.

  • Page 28: Field Of View And Reading Distances

    7 MIL 5 MIL The following map shows the FoV of the DataMan 260 series readers with a 6.2 mm lens. The horizontal and vertical field of view is shown for working distances of 40 mm, 65 mm and 105 mm.
  • Page 29 30 MIL The following map shows the FoV of the DataMan 260 series readers with a 6.2 mm lens. The horizontal and vertical field of view is shown for working distances of 150 mm, 190 mm, 225 mm, 375 mm and 500 mm.

  • Page 30: Dataman 260 Readers With A 16 Mm Lens

    Setting Up Your DataMan 260 DataMan 260 Readers with a 16 mm Lens The following tables show the FoV widths of the 16 mm lens at various distances. DM260 Distances in mm 2D min. code 1D min. code 3 MIL 2 MIL 5 MIL 3 MIL...

  • Page 31: Connections, Optics And Lighting

    Setting Up Your DataMan 260 Distances in mm 2D min. code 1D min. code 4 MIL 3 MIL 7 MIL 4 MIL 10 MIL 6 MIL 20 MIL 15 MIL The following map shows the FoV of the DataMan 260 readers with a 16 mm lens. The horizontal and vertical field of view is shown for working distances of 80 mm, 150 mm, 190 mm, 225 mm, 375 mm, 500 mm and 1000 mm.

  • Page 32: I/O Breakout Cable (Ccb-M12X12Fy-Xx)

    Setting Up Your DataMan 260 Signal: 24 VDC Ethernet Model Signal: PoE Ethernet Model 5m I/O Breakout Cable (CCB-M12x12Fy-xx) The I/O cable provides access to trigger and high-speed outputs. You can clip unused wires short or use a tie made of non-conductive material to tie them back.

  • Page 33: I/O Breakout Cable (Ccb-Pwrio-15)

    Setting Up Your DataMan 260 The drawing on the left shows the plug on the device. 15m I/O Breakout Cable (CCB-PWRIO-15) The I/O cable provides access to trigger and high-speed outputs. The cable is not terminated. You can clip unused wires short or use a tie made of non-conductive material to tie them back.

  • Page 34: Acquisition Triggering

    Setting Up Your DataMan 260 Acquisition Triggering The acquisition trigger input on the reader is opto-isolated. To trigger from an NPN (pull-down) type photo-detector or PLC output, connect Common In to +24VDC and connect In 0 to the output of the detector. When the output turns on, it pulls Common In down to 0VDC, turning the opto-coupler on. To trigger from a PNP (pull-up) type photo-detector or PLC output, connect In 0 to the output of the detector and connect Common In to 0VDC.

  • Page 35: High-Speed Output Wiring

    Setting Up Your DataMan 260 Specification Description Voltage 28VDC maximum through external load 50mA maximum ON sink or source Current OFF state leakage current 100µA External load resistance 240 Ohms to 10K Ohms Each line rated at a maximum 50mA, protected against over-current, short circuits and transients from switching inductive loads.

  • Page 36: Rs-232 Connection Cable (Ccb-M12Xdb9Y-05)

    Setting Up Your DataMan 260 To connect to a PNP-compatible PLC input, connect Output 0, Output 1, Output 2 or Output 3 directly to the PLC input. When enabled, the output pulls the PLC input up to greater than 21VDC. To connect the high-speed outputs to a relay, LED or similar load, connect the negative side of the load to the output and the positive side to +24VDC.

  • Page 37: Ethernet Cables

    Setting Up Your DataMan 260 Ethernet Cables The Ethernet cable (CCB-84901-2001-05) provides Ethernet connection for network communications. The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router. M12 X-coded to RJ-45 Cable P1 Pin Number Wire Color Signal Name...

  • Page 38: Multi-Port Connections

    Setting Up Your DataMan 260 P1 Pin Number Wire Color Signal Name P2 Pin Number Orange TxRx A - White/Green TxRx B + Blue TxRx C + White/Blue TxRx C - Green TxRx B - White/Brown TxRx D + Brown TxRx D - Note: Cables are sold separately.
  • Page 39 Setting Up Your DataMan 260 You must construct your own cable that meets the requirements of your system configuration. The cable must provide a DB-15 connector for each DataMan 260 and a DB-9 connector for the PC serial port. Each DB- 15 connector must provide Tx Data, Rx Data, Trigger (Input 0), ground, and DC power.
  • Page 40 Setting Up Your DataMan 260 There is no guaranteed delivery order when multiple readers transmit data using a multi-port connection; read results may arrive at the PC in any order. You can configure each DataMan 260 reader in a multi-port connection to add identifying data to each read result.

  • Page 41: Using Your Dataman 260

    3. Connect the DataMan 260 to your PC. 4. Choose Start > Programs > Cognex > DataMan Software vx.x.x > Setup Tool to launch the DataMan Setup Tool. Detected readers will appear under COM ports. 5. Click Refresh to update the list of connected devices.

  • Page 42: Setting The Focus Position

    Using Your DataMan 260 1. Enable the protocols using the Industrial Protocols pane of the DataMan Setup Tool (under Communication Settings). 2. Scan the appropriate Reader Configuration codes (see Reader Configuration Codes available through the Windows Start menu or the DataMan Setup Tool Help menu). 3.

  • Page 43: Tuning

    Using Your DataMan 260 3. Remount the front cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm using a torque wrench. Note: If you use an optical filter and the illumination was removed, remount the illumination module first and then remount the front cover.

  • Page 44: Training And Trigger Modes

    Using Your DataMan 260 Single: Acquires a single image and attempts to decode any symbol it contains or more than one symbol in cases where multicode is enabled. The reader relies on an external trigger source. Presentation: Repeatedly scans for a symbol and decodes it whenever one is detected. The reader relies on an internal timing mechanism to acquire images.

  • Page 45: Incremental Training For Multiple Symbologies

    Using Your DataMan 260 Connect the reader to the DataMan Setup Tool to untrain it and allow it to recognize other enabled symbologies. Incremental Training for Multiple Symbologies If you want to train the reader to recognize multiple symbologies, you can present a single image showing all the desired symbologies and perform the training procedure described in the previous section.

  • Page 46: Cleaning And Maintenance

    Cleaning and Maintenance Cleaning and Maintenance Cleaning the Reader Housing To clean the outside of the reader housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the reader housing. CAUTION: Do not attempt to clean any DataMan product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.

  • Page 47: Precautions

    Precautions Precautions To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex product: This device requires the use of an LPS or NEC class 2 power supply (non-PoE device) or the use of a PoE Class 1 (PoE device).

  • Page 48: Regulations/Conformity

    Please read these guidelines carefully before using your device. Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site: cognex.com/support. CAUTION: This device requires the use of a PoE Class 1 or 24V DC LPS power supply.
  • Page 49 Statement For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.
  • Page 50 Copyright © 2019 Cognex Corporation. All Rights Reserved.

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