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Tormax 1102 Installation And Service Manual

Swing door operator
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Installation and Service Manual
1102/ TTX Swing Door Operator
TORMAX 1201
Warning
-
To reduce the risk of injury of persons - Use this operator only with swing doors.
TORMAX USA Inc.
12859 Wetmore Road
San Antonio,TX 78247
210-494-3551
210-494-5930 (FAX)
888-685-3707
www.tormaxusa.com
info@tormaxusa.com
Swing Door Operator
®
Issue Date: 05/04/2018
P/N : US801918
Version: FW_3.11

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  • Page 1 ® Installation and Service Manual 1102/ TTX Swing Door Operator TORMAX 1201 Swing Door Operator Warning To reduce the risk of injury of persons - Use this operator only with swing doors. TORMAX USA Inc. 12859 Wetmore Road San Antonio,TX 78247...

  • Page 2: Table Of Contents

    17 - 18 Double Egress Application Installation Pair/ Double Egress Application Wiring Pair/ Double Egress Application Commissioning 7. Adjustments: 1102/ 1201 Open Door Stop, 1201 Spring Tension Frequently Used 8. Slim Line Header Header Preparation Application Illustrations 9. Programming with the FCP - Overview, Example 26 - 28 10.
  • Page 3 Save these instructions for future reference. Installation and Service Any and all TORMAX equipment must be installed, serviced and inspected by an AAADM Certified technician, to meet the current ANSI A156.10 and/ or ANSI A156.19 standard and any local or state building codes.
  • Page 4 Intended Installation Environment The 1102/ TTX and the 1201 are non-handed swing door operators that can be used on interior or exterior doors. The operator is mounted above the door on the inside of the building. Any other use, or any use exceeding this aim, is deemed as not used in accordance with its intended purpose.
  • Page 5 Important Information Operator Applications The 1102/ 1201 are Surface Applied (SA) operators and are power open and spring close. Basic configuration adjustments will be made with an on-board programming button. The operator has 2 standard applications: Outswing - The operator pushes the door open.

  • Page 6: Modes Of Door Operation

    Modes of operation can be selected with either the standard 3-position switch or the optional 6 position Functional Control Panel (FCP). The technician will review the appropriate mode switch with the end-user. Standard: Optional: 1102/ 1201 1102/ 1201 KEY 1 #1) OFF Mode #2) AUTOMATIC Mode...

  • Page 7: Components Overview

    1 Primary drive TORMAX 1102/1201 11 Battery unit 2 Secondary drive TORMAX 1102/1201 12 Header cover 3 Adjustment of spring force TORMAX 1201 only 13 Side plate 4 Adjustment of internal open end stop 14 Mounting profile 5 Shaft 2.48 in. (63 mm) 15 Upgrade modules MDM, PDM, EDM 6 Shaft 3.22 in.

  • Page 8: Applications

    APPLICATIONS Standard (Out-Swing) Push Arm Singles Standard (In-swing) Pull Slide Arm Singles Operator Non-handed Operator Non-handed Standard (Out-Swing) Push Arm Pair Standard (In-Swing) Pull Slide Arm Pair Operator Non-handed Operator Non-handed Standard Double Egress Pair - LH Standard Double Egress Pair - RH Operator Non-handed Operator Non-handed...

  • Page 9: On-Board Programming Configuration Tool - Description

    Code 2: (Consult factory) Code 3: Detecting/mask out safety features Code 4: Spring pre-tension parameter (only applicable for TORMAX 1201) Code 5: Factory reset (Reset all values, excluding operator type) Code 6: Repeat commissioning (without entering system values, door preloads, performs learn)
  • Page 10 40” 44” 48” *52” *56” Door width Value 1 Number of Flashes Yellow LED Green LED 1102 Yellow LED 1201 Audible Tone Reveal 0 - 2” 2 - 4” 4 - 6” 6- 8.5” Distance A 8.5 - 10.5” 10.5 - 12.5”...
  • Page 11 ” (27mm) ” (36mm) 7/32 1/16 7/16 Rotate Drive Arm ” (45mm) ” (55mm) 141106 (D.E.) ” (100mm) 15/16 25/32 5/32 (8) 40° - 45° 141205 ” (123mm) ” (68mm) ” (78mm) 27/32 11/16 1/16 For extended reveals contact TORMAX...
  • Page 12 Outswing - Low Energy 8 - 10 lbs Commissioning Requirements 1. Shaft should be secured into drive unit during mechanical installation. 2. Refer to page 22 to adjust open door stop. 3. Determine system values for your application based on the illustrations on page 10. Commissioning Commissioning Example: (3) = 36”...
  • Page 13 Part No. Shaft Length ” (27mm) ” (36mm) 141032 (STD) ” (82mm) 7/32 1/16 7/16 ” (45mm) ” (55mm) 141106 (D.E.) ” (100mm) 15/16 25/32 5/32 141205 ” (123mm) ” (68mm) ” (78mm) 27/32 11/16 1/16 For extended reveals contact TORMAX...
  • Page 14 Outswing Full Pedestrian 18 - 20 lbs Commissioning Requirements 1. Shaft should be loose in the drive unit. Drive arm connected to door and shaft. 2. Determine system values for your application based on the illustrations on page 10. Commissioning Commissioning Example: (3) = 36”...
  • Page 15 X: Mounting height (distance bottom of header to top of door) 4” Part No. Shaft Length [102] ”” (44mm] 141032 (STD) ” [82mm] 7/32 141205 ” [123mm] ” [86mm] 27/32 12-3/16” [310] 141020 ” [67mm] ” [29mm] 5/32 For extended reveals contact TORMAX Pivot Shaft...
  • Page 16 Inswing (Pull) Arm 0” Reveal Commissioning Requirements 1. Shaft should be loose in the drive unit. Drive arm connected to slide track and shaft. 2. Determine system values for your application based on the illustrations on page 10. Commissioning Commissioning Example: (3) = 36” door width, (1) = 0-2” reveal, (1) = Standard inswing Arm 11 3/8. Press &...
  • Page 17 4) Secure header to the wall with appropriate hardware. Butt Hinge Header Electrical Controls 5" [127] Access Cover 2-1/4” TORMAX [57] 1102, 1201 4 9/16" [116] OPERATOR 10-5/8” [270] Pivot Shaft 1 1/8" [28] 3 3/4” [95] Center Pivot SWING DOOR...
  • Page 18 Inswing (Pull) Arm 0 - 6” Reveal Commissioning Requirements 1. Shaft should be loose in the drive unit. Drive arm connected to door and shaft. 2. Determine system values for your application based on the illustrations on page 10. Commissioning Commissioning Example: (3) = 36”...
  • Page 19 In-Swing operator. additional wiring. In-Swing Operator Electrical Controls 5" [127] Access Cover TORMAX 4 9/16" [116] 1102, 1201 OPERATOR Standard Shaft 141032 3 7/32” (82) 0 - 6”” Reveal Door Arm 141133 R.H.Shown 141134 L.H.Not Shown 1 1/8" [29] Out-Swing Operator 3 3/4”...
  • Page 20 Pair & Double Egress Application Wiring Determine which operator will be the primary drive as this will have the 3-position switch connection. The FCP is an option in place of the 3-position and will be connected to the primary drive with appropriate module, Exterior Door module EDM or Programming Interface module PIM.

  • Page 21: Frequently Used

    Pair & Double Egress Application Commissioning Requirements for Both Operator 1. An MDM module Installed in both operators along with optional modules (PIM, EDM, PDM) prior to start-up. Refer to Technical Specifications section. 2. Refer to application’s commissioning page to determine shaft condition. (loose or secured) 3.
  • Page 22 Adjustments - Door Stop/ 1201 Spring Tension Adjusting Internal Open Door Stop Determine opening angle required for application adjust internal stop accordingly. – – max. 170 ° An external door stop may be needed depending on application (abuse, excessive wind...). Mechanical Spring Tension Adjustment (Optional ) - 1201 ONLY Adjust spring tension to close the door in adverse applications with no primary power applied.
  • Page 23 Adjustments - Frequently Used Adjustments Country Code configures the operator for Low Energy application for more details refer to page 31. To set the Country code 7 with On-Board Button follow the instructions below: Enter Country Code 7 1: (Read Entire Step BEFORE attempting to enter Country Code) PERFORM THIS STEP WHILE LOOKING AT BOTH GREEN &...
  • Page 24 Slim Line - Header Preparation...

  • Page 25: Application Illustrations

    Slim Line - Application Illustrations...
  • Page 26 Programming with the FCP - Overview Programming with the Functional Control Panel (FCP) refer to T1757 in Technical Specification section requires at least one of the following modules to be installed PIM shown below refer to T1691 or EDM T1638. Symbols for Key (1) increase value Operating Modes...
  • Page 27 Programming with the FCP - Overview Button 1 - Changes the number or letter by increments of one (0,1,2,3 - 9,a,b,c,...back to 0) Button 2 - Confirms/ enter displayed number or letter into the control. 1) Start Access Code Indication of operating mode Letter U is shown (= User) Letter C is shown (= Code) Press button 1 and 2...
  • Page 28 Programming with the FCP Example 1: Enter access code 111 Display on FCP Press both buttons simultaneously a will display continue to press both buttons and a will display, release both buttons *Press button 2 and will display Press button 1 to display Press button 2 to confirm/ enter Will display Press button 1...
  • Page 29 Commissioning with FCP Requirements: 1. Programming with the Functional Control Panel (FCP) requires at least one of the following modules to be installed PIM refer to T1691 or EDM T1638. If optional modules (MDM, PDM) are required install prior to start-up. 2.
  • Page 30 Commissioning with FCP Commissioning 1. Apply primary power to the operator, for pair of doors apply power 10AT 115 V~ to the Primary operator first, then to the Secondary operator. 50/60 Hz 2. Commissioning - Enter Code 021 Start commissioning, for pairs complete primary operator sequence first.
  • Page 31 Code Descriptions/ BDM LED Displays Country Code The Country code is available in firmware V3.02 and above. The country code provides preset values to aid the technician in installing the door to comply with ANSI Standard A156.19. Country code can be set with On-board button Code 7/1 or FCP code 031. To remove the country code adjustments perform a factory reset.
  • Page 32 Programming Table Code Function Note UR Door operator type 1102 Remains after factory reset UR Door operator type 1201 Remains after factory reset End procedure "Spring preload" Start commissioning Only possible after entering system parameters 06x, 07x, 08x Start Teach-In Detecting and storing of safety functions Safety functions on terminals in3+4 PDM"...
  • Page 33 Programming Table Code Function Note 0...9 UP Opening speed Code 0...9 UP Closing speed Code 0...9 Close check speed Low Energy max 67N / F (+0 to -30%) code N (no= no limit) 1...9 UP Motor force opening Low Energy max 67N / F (+0 to -30%) code N (no= no limit) 0...9...
  • Page 34 Programming Table Code Function Note No switch off safety sensors Switch off safety sensors in: P Connect power of sensor to GNDct (PDM) Switch off safety sensors in: P, OFF if door closed >60s, OPEN >60s Connect power of sensor to GNDct (PDM) No switch off activator sensors Switch off sensor in: P Connect power of sensor to GNDct (EDM)
  • Page 35 Programming Table Code Function Note out1 MDM: Message “door open” MDM- A (Non Stocking part, special order) out1 MDM: Battery in service MDM- A (Non Stocking part, special order) out2 MDM: Message "door closed" MDM- A (Non Stocking part, special order) out3 MDM: Message “door closed and locked”...
  • Page 36 Troubleshooting Codes * E = Error | H = Hint * No. Fault Behaviour of System Reset Internal test negative. Fatal error. Safety operating Power OFF-ON. Possibly press button 5s Motorised lock not unlocked Door blocked Automatically if OK Motorised lock not locked Automatically if OK CAN connection EDM interrupted Safety operating mode...

  • Page 37: Control Connection Diagram

    Control Connection Diagram Connect components only with primary power removed (current-less). Terminal Allocation in Default Programming Base Module (BDM) Power Door Module (PDM) Inhibit switch Safety No function swing area Sensor inside Safety closing OUT1-2 / GNDct OUT1 Error message max.
  • Page 38 Connection Diagram...
  • Page 39 Connection Diagram...
  • Page 40 Connection Diagram BROWN WHITE GREEN YELLOW...
  • Page 41 Connection Diagram BROWN BROWN PINK YELLOW BLUE GREEN WHITE WHITE...
  • Page 42 Connection Diagram BLACK WHITE YELLOW GREEN Jumper WHITE WHITE BLACK GREEN BLACK...
  • Page 43 Connection Diagram...
  • Page 44 Connection Diagram...
  • Page 45 Connection Diagram BROWN WHITE GREEN YELLOW BROWN WHITE GREEN YELLOW...
  • Page 46 Connection Diagram BROWN BROWN PINK YELLOW BLUE GREEN WHITE WHITE BROWN BROWN PINK YELLOW BLUE GREEN WHITE WHITE...
  • Page 47 Connection Diagram Jumper BLACK WHITE YELLOW GREEN WHITE WHITE BLACK GREEN BLACK Jumper BLACK WHITE YELLOW GREEN WHITE WHITE BLACK GREEN BLACK...
  • Page 48 WWW.TORMAXUSA.COM Technician Reference Purpose Provide guidance in the removal of the drive arm shaft for a 1301,1201, 1102 operator. Removal of the shaft will require the extraction bolt part# US801643. Removal 1. Remove power from the operator, remove the arm assembly from the shaft.
  • Page 49 TECHNICAL SPECIFICATIONS T1253e Cable Plan iMotion 1201 10 A 115v AC Control Components Notes Cable Length (ft) Length (ft) without screen with screen Activator/ Push-button Stranded wire 4 × 20 AWG < 98 < 328 inside recommended Activator/ Push-button Stranded wire 4 ×...
  • Page 50 TECHNICAL SPECIFICATIONS T-1633e 1201 Technical Information TORMAX 1201 Swing Door Drive Drive type Electro-mechanical drive with DC-motor, extensible with modules, spring activated Drive system closing or opening. MCU42 Control System 28” – 56”, up to 551 lbs. according to diagram...
  • Page 51 TECHNICAL SPECIFICATIONS T-1634e 1102 Technical Information TORMAX 1102 Swing Door Drive Drive type Electro-mechanical drive with DC-motor, extensible with modules, spring activated Drive system closing or opening. MCU42 Control System 28” – 48”, up to 275 lbs. according to diagram...

  • Page 52: Electrical Requirements For Installation

    TECHNICAL SPECIFICATIONS Electrical Requirements for Installation Personnel Have a licensed electrician: • Make all mains primary power connections in accordance to federal, state and local regulations. • Route mains primary power from power distribution panel (10 amp circuit breaker minimum per operator) to the operator.
  • Page 53 Purpose The purpose of the application is to coordinate double-leaved doors using Type 1201 or 1102 swing door drives with each other in such a manner that non-overlapping double doors open at the same time as each other and that overlapping double doors open with a brief time interval between each leaf and close in the right order.
  • Page 54 TECHNICAL SPECIFICATIONS Connection See T-1688 for cable diagram for double-leaf system Primary Drive Secondary Drive Base Door Module BDM Base Door Module BDM Bridge or optionally Switch secondary drive OPEN Double door configuration 3-pos.-switch Recognition as secondary drive Multi Door Module MDM-B Multi Door Module MDM-B white white...
  • Page 55 Planning, installation, maintenance Purpose Central control component for the TORMAX 1102 and 1201 swing door drives. Function The base door module (BDM) provides all the essential basic functions for the operation of a swing door system (see also installation overview T-1660). Additional functions and interfaces can be added with the additional modules (EDM, PDM, MDM).
  • Page 56 The system may be configured either by means of the on-board configuration tool (SW1 and LEDs) or the MCU32-USIN-7 user interface or iMotion Skipper software. iMotion Skipper is used for firmware updates (see TORMAX Extranet). Firmware updates install the latest software versions on the modules which are connected.
  • Page 57 Planning, installation, maintenance Purpose Additional module for the TORMAX 1102 and 1201 Swing Door Drive for external doors. Function The exterior door module (EDM) contains all connections needed for an external door. The inputs and outputs which supplement the BDM are not programmable.
  • Page 58 TECHNICAL SPECIFICATIONS Module Connections The additional modules EDM, PDM, MDM may be arranged in any order. Standard assignment for terminal connections see T-1655. Base Door Module Exterior Door Module Power Door Module Multi Door Module MCU42-EDM-A MCU42-PDM-A MCU42-MDM-A MCU42-BDM-A MCU42-MDM-B T1637_2e Programming Interface Module...
  • Page 59 Planning, installation, maintenance Purpose Additional module for the TORMAX 1102 and 1201 swing door drives for operating double leaved doors or air locks. The module is also used for networking via RS485 or if additional potential-free inputs and outputs become necessary.
  • Page 60 TECHNICAL SPECIFICATIONS Module Connections The additional modules EDM, PDM, MDM may be arranged in any order. Standard assignment for terminal connections see T-1655. Base Door Module Exterior Door Module Power Door Module Multi Door Module Programming MCU42-EDM-A MCU42-PDM-A MCU42-MDM-A MCU42-BDM-A Interface Module MCU42-MDM-B MCU42-PIM-A...
  • Page 61 Planning, installation, maintenance Purpose Additional module for the TORMAX 1102 and 1201 swing door drive for full energy operation. Function Two testable safety features can be connected to the PDM. If a testable safety feature is recognised when the door is opening, the door is automatically opened at full power.
  • Page 62 TECHNICAL SPECIFICATIONS Module Connections The additional modules EDM, PDM, MDM may be arranged in any order. Standard assignment for terminal connections see T-1655. Base Door Module Exterior Door Module Power Door Module Multi Door Module MCU42-EDM-A MCU42-PDM-A MCU42-MDM-A MCU42-BDM-A MCU42-MDM-B Programming Interface Module T1637_2e...
  • Page 63 Planning, installation, maintenance Purpose Additional module for the TORMAX 1102 and 1201 Swing Door Drive for programming with iMotion Skipper or with the user interface USIN-7-A. Function The module is only temporarily used for programming with iMotion skipper. The module is only required if there is no exterior door module EDM installed.
  • Page 64 TECHNICAL SPECIFICATIONS T-1757 e Module Documentation User interface MCU32-USIN-7-A Area of application TORMAX 1102, 1201 Swing Door Drive 12859 Wetmore Road San Antonio, Tx 78247 1-888-685-3707 Release 15 August 2014 www.tormaxusa.com Planning, installation, maintenance Purpose Operation and programming of automatic doors with MCU32 and MCU42 Swing Door Drives.
  • Page 65 TECHNICAL SPECIFICATIONS Installation Mounting Frame Switch on primary power at the operator after the user interface is connected. • Mount the FCP user interface in the appropriate holder box system. • Or mount FCP in the side cover. LIN Connection Cut to length and assemble the LIN connection cable on both ends with a FCC 6-pole plug.
  • Page 66 Your First Choice for Automatic Doors TORMAX Sliding Doors TORMAX Swing Doors Sales, Installation and Service. Automatic and Manual Doors TORMAX USA Inc. 12859 Wetmore Road San Antonio, TX 78247 888-685-3707 www.tormaxusa.com TORMAX is a Division and a registered trademark of Landert Motoren AG...

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