GFA TS 971 Operating Instructions Manual
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GFA TS 971 Operating Instructions Manual

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TS 971
51171594 c 10.2013
en
Electrical operating instructions
0 0 0 0 0 0 0 0 0 0 0 5 1 1 7 1 5 9 4 XXXXX
EN 13241-1
1

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Summary of Contents for GFA TS 971

  • Page 1 TS 971 51171594 c 10.2013 Electrical operating instructions 0 0 0 0 0 0 0 0 0 0 0 5 1 1 7 1 5 9 4 XXXXX EN 13241-1...

  • Page 2: Table Of Contents

    Contents General safety information ....................5     Technical data......................... 6     Mechanical installation ....................7     Electrical installation......................8     Connection cable connection overview ................9   Carrying out the electrical installation................10   Mains connection ......................11   Mains connection to control.....................11  ...
  • Page 3 Control programming ....................21     Table of menus ......................22     Operating mode ......................22   Door positions ......................... 23   Door functions ......................... 24   Door positions ......................... 25   Door positions ......................... 26   Door positions ......................... 27  ...
  • Page 4 UBS system ........................52   UBS connection ......................52   Reversing duration adjustment..................52   Maintenance cycle counter....................53   Short-circuit/overload display ..................53   Display for active "WSD" wireless safety device .............53   Standby function ......................54   Lighting of the internal control device ................54  ...

  • Page 5: General Safety Information

    1 General safety information Specified normal use The door control is intended for a power-operated door with a drive unit (DES GfA limit switch system). The safe operation is only guaranteed with specified normal use. The drive unit is to be protected from rain, moisture and aggressive ambient conditions.

  • Page 6: Technical Data

    Loading of relay contacts, ohmic/inductive Control power consumption Operation: -10..+50 Temperature range °C Storage: +0..+50 to 93 % Air humidity non-condensing Protection class of housing IP65 Compatible GfA limit switch Integrated radio receiver 2.4GHz / 434MHz WSD / radio transmitter...

  • Page 7: Mechanical Installation

    3 Mechanical installation Control installation!  Indoor use only  Mount on a level surface free of vibration  Only mount in the vertical position  Door must be in clear view from place of assembly Requirements The permissible loads on walls, fastenings, mountings and transmission elements must not be exceeded.

  • Page 8: Electrical Installation

    4 Electrical installation Warning – Danger to life from electric shock!  Disconnect the cables (mains OFF) and check that the supply is off  Observe the applicable regulations and standards  Ensure proper electrical connection  Use suitable tools On-site backup fuse and disconnector unit! ...

  • Page 9: Connection Cable Connection Overview

    Connection cable connection overview Motor connection cable Connection cable for limit switch X13 Motor plug X12 Limit switch plug Pin Core Term. Pin Core Term. Phase W 5/wh +24 V safety circuit Phase V 6/bn Channel B (RS485) Phase U 7/gn Ground Neutral conductor (N)

  • Page 10: Carrying Out The Electrical Installation

    Carrying out the electrical installation ▶ Remove covers. ▶ Open cable entry ① or ②. ▶ Insert and connect connection cable in the open cable entry ① (from below) or ② (from above). ▶ Properly tighten cable glands. Attention - Damage to components! ...

  • Page 11: Mains Connection

    Mains connection 3~, N, PE 3~, PE 1~, N, PE, sym. 1~, N, PE, asym. 190 – 440 V 190 – 440 V 190 – 230 V 190 – 230 V 50 -60 Hz 50 -60 Hz 50 -60 Hz 50 -60 Hz SI 25.15WS, SI 45.7WS SI 25.15WS, SI 45.7WS...

  • Page 12: Overview Of Control

    Overview of control F1 = 1,6A t Socket 24 V mains supply, external devices Micro-fuse 1.6 A time-lag Mains supply Motor socket Safety edge system and door safety switch Selector switch OPEN push-button Emergency stop button STOP push-button Automatic closing On/Off CLOSE push-button Control device, external three push-button Internal aerial, 434 MHz...

  • Page 13: Starting Up The Control

    5 Starting up the control ▶ Plug-in or switch on the mains supply line DES: Rapid adjustment of limits 1. Check rotating direction 2. Move to final limit position open 3. Save limit position 4. Move to final limit position close 5.

  • Page 14: Electrical Installation - Control Accessories

    6 Electrical installation – control accessories X1 External supply X3 Emergency stop X4 Automatic closing On/Off X1 External supply X3 Emergency stop X4 Automatic closing On/Off A1 External device A2 Control device A3 Control device Emergency stop Key-switch X5 Control device X5 Control device A4 Key-switch A6 Three push-button...

  • Page 15: X6 Photo Cell

    X6 Photo cell Photo cell A30 Receiver X16 Terminals A31 Transmitter X17 Terminals X18 Terminals X6 Photo cell X6 Photo cell 1 2 3 4 5 1 2 3 4 5 A8 Reflective Through Through photo cell photo cell photo cell Transmitter A11 Transmitter A10 Receiver...

  • Page 16: X6 Light Curtain

    X6 Light curtain X6 Light curtain 24V* 24V* 1 2 3 4 5 24V* 24V* X20 Function relay Light curtain Light curtain X21 Function relay A25 Transmitter A27 Transmitter Test light curtain A26 Receiver A28 Receiver X7 Radio receiver X7 Pull switch X8 Intermediate stop X7 Radio receiver X7 Pull switch...

  • Page 17: Connection Of Spiral Cable

    Connection of spiral cable Connection of spiral cable Electrical safety edge system Junction box Mains supply Door safety switch input Electrical safety edge system input Electrical safety edge system End of line resistor 8k2 Door control socket Pneumatic safety edge system Junction box ST+ Mains supply Door safety switch input...

  • Page 18: Wsd" Wireless Safety Device

    "WSD" Wireless Safety Device "WSD" Wireless Safety Device Open "WSD" door module ⑥ A23 "WSD" door module ST2 System 2 connection cable socket ① ⑦ Door module push-button Safety edge evaluation switch: ② Switch "A" System 1, "B" System 2 Optical (upper changeover position <...

  • Page 19: Ose Optical Safety Edge System 2 On "Wsd" Door Module

    OSE optical safety edge system 2 on "WSD" door module OSE optical safety edge system 2 on "WSD" door module A23 WSD door module A24 System 2 end box Door safety switch on "WSD" door module Door safety switch on "WSD" door module A24 System 2 end box X1 / X2...

  • Page 20: Teaching In Of "Wsd" Door Module

    Teaching in of "WSD" door module Teaching in of "WSD" door module Insert battery Insert or switch on mains supply Activate Teach in "WSD" door module found, dot on the right is statically lit Note!  Use of a safety edge system only possible via menu "0.1", door operating mode "3", "4"...

  • Page 21: Control Programming

    7 Control programming 1. Programming can only be accessed after rapid adjustment of limit switches! 2. Select menu and confirm 3.a) Set and save functions 3.b) Set and save positions 4. Exit programming...

  • Page 22: Table Of Menus

    8 Table of menus Operating mode Operating mode Door operating mode OPEN Hold-to-run CLOSE Hold-to-run OPEN Self-hold CLOSE Hold-to-run OPEN Self-hold CLOSE Self-hold OPEN Self-hold CLOSE Self-hold, CLOSE hold-to-run release via external X5 control device OPEN Hold-to-run CLOSE Hold-to-run with active safety edge system Rotating direction Maintain rotating direction Change rotating direction...

  • Page 23: Door Positions

    Door positions Door positions OPEN final limit position, coarse correction OPEN/CLOSE door movement CLOSE final limit position, coarse correction OPEN/CLOSE door movement OPEN final limit position, fine correction Without door movement, [ + ] correct in OPEN [ – ] correct in CLOSE CLOSE final limit position, fine correction Without door movement,...

  • Page 24: Door Functions

    Door functions Door functions, Part 1 Safety device Spiral cable Teach-in of "WSD" door module wireless safety device 1 = Automatic assignment of communication channel 2 to 21, manual selection of communication channel Safety edge function in the pre-limit area Safety edge system active Safety edge system inactive Ground adjustment (DES)

  • Page 25: Door Positions

    Door positions Door functions Part 2 Automatic closing 0 to 240 seconds Advanced photo cell function Cancel automatic closing and CLOSE command Vehicle recognition Cancel automatic closing and CLOSE command if photo cell is activated > 1.5 seconds Reversing 0 = Off 1 to 10 safety device activations Pull switch or radio receiver function X7 Pulse type 1...

  • Page 26: Door Positions

    Door positions Door functions Part 3 Relay function on X20 Teach in door position via menu 1.7 Relay function on X21 Teach in door position via menu 1.8 Pulse signal for 1 second Permanent signal Red lamp, permanent light during door movement OPEN final limit position 3 seconds flashing CLOSE final limit position...

  • Page 27: Door Positions

    Door positions Door functions Part 4 Intermediate stop function All command inputs are active Input X7.2 and internal radio receiver active Input X5.4 and OPEN push-button of control active...

  • Page 28: Safety Functions

    Safety functions Safety functions Force monitoring 0 = Off Adjustable from 2 % to 10 % overload Interruption to photo cell operation (teach in the same reference position twice) Door safety switch function (input X2.2 or WSD) Slack-rope or pass-door switch Crash detector (NC contact) Hold-to-run after activation Crash detector (NO contact)

  • Page 29: Du/Fi Settings

    DU/FI settings DU/FI settings OPEN output speed Output speed in rpm CLOSE output speed Output speed in rpm Increased CLOSE output speed To opening height of 2.5 m Output speed in rpm 0 = Off Changeover position to CLOSE output speed (observe minimum opening height of 2.5 m!) OPEN/CLOSE door movement OPEN acceleration...

  • Page 30: Advanced Door Functions

    Advanced door functions Advanced door functions Selection of manufacturers of radio transmitters (434MHz) Internal radio receiver deactivated (Fixcode) GfA, Tedsen Teleco "COD1" (Rollcode) various manufacturers (Fixcode) RDA (Fixcode) TRL Radio function Teach in a radio transmitter Delete a taught in radio transmitter...

  • Page 31: Maintenance Cycle Counter

    Maintenance cycle counter Maintenance cycle counter Maintenance cycle preselection 01-99 corresponds to 1,000 to 99,000 cycles Cycles are counted down Reaction on reaching zero "CS" display with set value of maintenance cycle Changeover to hold-to-run and "CS" display with set value of maintenance cycle Changeover to hold-to-run and "CS"...

  • Page 32: Reading Out Memory

    Reading out memory Reading out memory Cycle counter reading 7-digit number Cycle counter reading in divisions of ten consecutively 1,000,000 10,000 100,000 1,000 Last Fault The six most recent faults are indicated alternately Data counter 7-digit number Cycle counter reading in divisions of ten consecutively 1,000,000 10,000 100,000...

  • Page 33: Reading Out Wsd Data

    Reading out WSD data Reading out WSD data WSD data (only with taught in WSD, menu active, lacking data is indicated by "-.-.") Data indicated alternately 1. Version of master radio module 2. Type of safety edge system 0.0. = none 0.1.

  • Page 34: Safety Devices

    9 Safety devices X2: Input, door safety switch The door safety switch is installed on the door and connected to the door control via the spiral cable. Menu "3.4“: Function Reaction upon activation  Switching contact is interrupted: Door stop "1“...
  • Page 35 Slack-rope/pass-door If the switch is open-circuit when a movement command is given, fault “F1.2” is displayed. If activated during the door movement, the door is immediately stopped and fault “F1.2” is displayed. Pass-door switch: Entry sense The switch, which has been tested to performance level c (plc) in accordance with EN 13849- 1, is monitored by the door control.

  • Page 36: X2: Input, Safety Edge System

    X2: Input, safety edge system The door control automatically detects three different safety edge systems. Important!  Connect safety edge systems in accordance with EN 12978  The hold-to-run mode can always be used should the safety edge system be defective 1K2 resistor evaluation This safety device is intended for a pneumatic switch with an NC contact connected in series...

  • Page 37: Installation Of The Spiral Cable

    Optical safety edge system The functional principle is based on a through-beam photo cell fitted into the leading edge rubber strip. If activated, the light beam is interrupted. Fault “F2.9” is displayed if the safety edge system is activated or faulty. Installation of the spiral cable The spiral cable should enter the door control panel from the left- or right-hand side and should be fixed in place with a cable gland.
  • Page 38 Note: Ground adjustment!  Automatic compensation of rope elongations or changes in ground conditions of approx. 2-5 cm  Do not use with overrun correction  Do not use with pneumatic switch Note: Reversing upwards in the overrun area!  To maintain the operating forces in the pre-limit area ...

  • Page 39: Integrated "Wsd" Wireless Safety Device

    Reversing function Menu "2.5": Limiting of the number of reversing movements following safety edge system activations via automatic closing. If the set value is exceeded, automatic closing is deactivated and the "F2.2" fault indication is displayed. Note!  To reset fault "F2.2": Move to CLOSE final limit position Integrated "WSD"...
  • Page 40 Note! ▶ For a description of the safety device and relevant adjustment procedures see X2  Crash switch function as NO contact is hidden  If the battery is low, fault indication "F1.9" appears and there is a changeover to the "hold-to-run"...

  • Page 41: Emergency Operation

    EMERGENCY operation Warning!  "Hold-to-run" door operating mode: The door must be fully visible from the operating point EMERGENCY operation allows for moving the door to a required position by bypassing faults with the signal transmission of the safety device. EMERGENCY operation is activated after 7 seconds of continuously pressing the STOP push-button and indicated by the flashing display.

  • Page 42: Functional Description

    10 Functional description X: 24 V DC voltage supply Connection of external devices such as photo cell, radio receiver, relay, etc. via the 24 V and GND terminals. Attention – Damage to components!  Total current consumption of external devices: maximum 350 mA X1: Mains supply line for control and external supply Mains supply line for control Connection via terminals X1/1.1 to X1/1.4 and PE.

  • Page 43: X4: Input, Automatic Closing Off/On

    X4: Input, automatic closing Off/On Connection of a switch via terminals X4/1 and X4/2 for switching the automatic closing off and on. X5: Input, control device Warning! ▶ "Hold-to-run" door operating mode: The door must be fully visible from the operating point Door operating mode "3"...

  • Page 44: X6: Input, "Through / Reflective Photo Cell" Or Light Curtain

    X6: Input, "Through / reflective photo cell" or light curtain Photo cell A photo cell is used for presence detection. It is only active in door operating modes "3" and "4", in the OPEN final limit position or during the closing operation. If the light beam is interrupted, fault indication "F2.1"...
  • Page 45 Effect of interrupting the light beam Door position Effect of interrupting the light beam CLOSE final limit position  No action Upwards travel  No action OPEN final limit position  No action Without automatic closing OPEN final limit position ...
  • Page 46 Interruption to photo cell operation Menu "3.2" Function Interruption to photo cell operation "0" "1" Teach-in mode first active when exiting the program. Warning!  Presence detection is disabled in the teach-in mode In the teach-in mode, the door must be fully opened and closed twice. The light beam must be interrupted twice at the same door position.

  • Page 47: X7: Input, Pull Switch/Radio Receiver

    X7: Input, pull switch/radio receiver Connection of a pull switch or external radio receiver via terminals X7/1 and X7/2. The switching contact must be potential-free (NO contact). Pull switch or radio receiver function Menu "2.6": Pulse type Reaction upon activation ...

  • Page 48: Internal Radio Receiver

    Internal radio receiver The integrated radio receiver can be set for a specific radio transmitter manufacturer via menu "7.6". One or more radio transmitters can be taught or deleted via menu "7.7". Note!  A combination of different radio transmitter manufacturers is possible ...

  • Page 49: Deleting An Individual Radio Transmitter

    Deleting an individual radio transmitter Deleting an individual radio transmitter 1. Activate delete, 10 seconds active 2. Delete 3. Switch to door operation Deleting all radio transmitters Deleting all radio transmitters 1. Delete all channels 2. Switch to door operation...

  • Page 50: X8: Input, Intermediate Stop On/Off

    X8: Input, intermediate stop On/Off Connect a switch to terminals X8/1 and X8/2 to activate and deactivate the intermediate stop. Programme the intermediate stop position via menu “1.6”. With an OPEN command, the door moves to the stored door position. When the intermediate stop function is deactivated, the door can move back to the OPEN final limit position.

  • Page 51: X20 / X21: Potential-Free Relay Contacts

    X20 / X21: Potential-free relay contacts The relay functions are described under menu "2.7" or "2.8". Attention – Damage to components!  Maximum current of 1 A at 230 VAC and 0.4 A at 24 VDC  We recommend the use of LED lamps ...

  • Page 52: Ubs System

    "F4.1" fault indication is displayed. Resetting occurs when a final limit position for the door is reached. UBS system The UBS system is a simple pluggable connection technology from GfA. The control devices are connected to the control by a commercially available patch cable and detected automatically.

  • Page 53: Maintenance Cycle Counter

    Maintenance cycle counter Menu "8.5": A value between 0 and 99,000, as a multiple of 1000, can be selected for the maintenance cycle setting. The maintenance cycle counter reading is reduced by one each time the Open final limit position is reached. Once the maintenance cycle reaches zero, the setting from menu “8.6”...

  • Page 54: Standby Function

    Standby function If there is no fault or command pending, "Standby" is displayed on the control. Standby is active if the automatic closing duration is longer than 60 seconds. Only the left point, or with an active "WSD" both points, is/are displayed. Execution of the “Standby”...

  • Page 55: Status Display

    11 Status display Faults Faults Display: "F" and code Status Fault description Measures for fault correction code Check door safety switch. Terminals X2.1 – X2.2 are open. Check whether the connection cable is Slack-rope/pass-door contact is open. connected. Safety circuit is opened. Check emergency manual operation.
  • Page 56 Faults Display: "F" and code Status Fault description Measures for fault correction code Check whether the safety edge system is correctly functioning. 8k2 safety edge system has been activated. Check whether the connection cable has short- circuited. Check whether the safety edge system is correctly functioning.
  • Page 57 Faults Display: "F" and code Status Fault description Measures for fault correction code No limit switch detected Connect the limit switch to the control. (active at initial start-up). Check the limit switch connection cable. Limit switch system has been changed without Reset the control via resetting the control.
  • Page 58 Faults Display: "F" and code Status Fault description Measures for fault correction code Switch control off and on. RAM error. Replace control if necessary. Switch control off and on. Internal control error. Replace control if necessary. Check connector and connection cable. Fault with digital limit switch (DES).
  • Page 59 Faults Display: "F" and code Status Fault description Measures for fault correction code Check mains input voltage. Excess voltage in the DC voltage link. Release of failure through command. Change slope times/speeds. Check for overload of the drive unit. Temperature limit exceeded. Cool down the drive unit and reduce the number of cycles.

  • Page 60: Commands

    Commands Commands Display: "E" and code Code Command description An Open command is present. Inputs X5.3, X7.2, internal radio system, UBS control device or UBS radio receiver A STOP command is present. Inputs X5.2, X7.2, internal radio system, UBS control device or UBS radio receiver or simultaneous OPEN and CLOSE commands A CLOSE command is present.

  • Page 61: Status Indications

    Status indications Status indications Status Description display Preset value for maintenance cycle counter status reached Dot on left is not lit: Control circuit has short-circuited or is overloaded. Dot on right is lit: Internal "WSD" wireless safety device is active. Function for changing the rotating direction is activated, only possible during initial operation.

  • Page 62: Explanation Of Symbols

    12 Explanation of symbols Symbol Explanation Prompt: Read installation instructions Prompt: Check Prompt: Note Prompt: Note the setting of the program below Default adjustment of the program Default adjustment of the program, value on the right Default adjustment of the minimum limit, dependent on drive unit Default adjustment of the maximum limit, dependent on drive unit Setting range Prompt: Select program or value,...
  • Page 63 Symbol Explanation Prompt: Setting via OPEN/CLOSE built in push button, open push button: Value upwards; CLOSE button: Value downwards Prompt: Press stop button once via built in push button Prompt: Save, press stop button once via built in push button Prompt: Save, press stop button for three seconds via built in push button Prompt: Reset the control,...

  • Page 64: Declaration Of Incorporation/Declaration Of Conformity

    Declaration of Incorporation/Declaration of Conformity Declaration of Incorporation pursuant to Machinery Directive 2006/42/EG for a partly completed machine Appendix II Part B GfA - Gesellschaft für Antriebstechnik Dr.-Ing Hammann GmbH & Co KG Declaration of Conformity Wiesenstraße 81 40549 Düsseldorf pursuant to EMC Directive 2004/108/EC GfA –...

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