ABB RELION REF615R Installation Manual
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ABB RELION REF615R Installation Manual

ABB RELION REF615R Installation Manual

Protection and control
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RELION® PROTECTION AND CONTROL
REF615R
Installation Manual

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Summary of Contents for ABB RELION REF615R

  • Page 1 — RELION® PROTECTION AND CONTROL REF615R Installation Manual...
  • Page 3 Document ID: 1MRS240046-IB Issued: 2019-07-02 Revision: B Product version: 4.1 © Copyright 2019 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
  • Page 5 ABB is not liable for any such damages and/or losses.
  • Page 6 (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
  • Page 7 Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed.

  • Page 9: Table Of Contents

    Table of contents Table of contents Section 1 Introduction................3 This manual....................3 Intended audience..................3 Product documentation................4 Product documentation set..............4 Document revision history..............4 Related documentation................4 Symbols and conventions.................5 Symbols....................5 Document conventions................ 5 Section 2 Environmental aspects............7 Sustainable development................. 7 Disposal of a protection relay..............
  • Page 10 Table of contents Connecting wires ................... 23 Connecting protective grounding............23 Connecting analog signals..............24 Connecting current and voltage inputs ..........24 Connecting IED with a test switch............25 Connecting binary signals...............25 Connecting power supply............... 25 Connecting communication..............26 Energizing the IED..................26 Inner assembly of the IED..............

  • Page 11: Section 1 Introduction

    Section 1 1MRS240046-IB B Introduction Section 1 Introduction This manual The installation manual contains instructions on how to install the protection relay. The manual provides procedures for mechanical and electrical installation. The chapters are organized in the chronological order in which the relay should be installed. Intended audience This manual addresses the personnel responsible for installing the product hardware.

  • Page 12: Product Documentation

    Document revision/date Product version History A/2013-11-22 First release B/2019-07-02 Content updated Download the latest documents from the ABB Web site http://www.abb.com/substationautomation. 1.3.3 Related documentation Product series- and product-specific manuals can be downloaded from the ABB Web site http://www.abb.com/substationautomation. REF615R Installation Manual...

  • Page 13: Symbols And Conventions

    Section 1 1MRS240046-IB B Introduction Symbols and conventions 1.4.1 Symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock. The warning icon indicates the presence of a hazard which could result in personal injury. The caution icon indicates important information or warning related to the concept discussed in the text.
  • Page 14 Section 1 1MRS240046-IB B Introduction Select Main menu/Settings. • WHMI menu names are presented in bold. Click Information in the WHMI menu structure. • LHMI messages are shown in Courier font. To save the changes in nonvolatile memory, select Yes and press •...

  • Page 15: Section 2 Environmental Aspects

    Section 2 1MRS240046-IB B Environmental aspects Section 2 Environmental aspects Sustainable development Sustainability has been taken into account from the beginning of the product design including the pro-environmental manufacturing process, long life time, operation reliability and disposing of the protection relay. The choice of materials and the suppliers have been made according to the EU RoHS directive (2002/95/EC).
  • Page 16 Section 2 1MRS240046-IB B Environmental aspects All parts used in this product are recyclable. When disposing of a protection relay or its parts contact a local waste handler who is authorized and specialized in disposing of electronic waste. These handlers can sort the material by using dedicated sorting processes and dispose of the product according to the local requirements.

  • Page 17: Section 3 Unpacking, Inspecting And Storing

    Section 3 1MRS240046-IB B Unpacking, inspecting and storing Section 3 Unpacking, inspecting and storing Removing transport packaging Protection relays require careful handling. Examine the delivered products to ensure that they have not been damaged during the transport. Remove the transport packaging carefully without force. The cardboard packaging material is 100% recyclable.

  • Page 18: Returning A Product Damaged In Transit

    Returning a product damaged in transit If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents.

  • Page 19: Section 4 Mounting

    Section 4 1MRS240046-IB B Mounting Section 4 Mounting Checking environmental conditions and mounting space The mechanical and electrical environmental conditions at the installation site must be within the limits described in the technical manual. • Avoid installation in dusty, damp places. Avoid places susceptible to rapid temperature variations, powerful vibrations and shocks, surge voltages of high amplitude and fast rise time, strong induced magnetic fields or similar extreme conditions.
  • Page 20 Section 4 1MRS240046-IB B Mounting GUID-E087DD00-2DBA-4790-9E26-21BFB398307E V1 EN Figure 2: Plug-in unit partially withdrawn after opening the knurled screw and pulling the unit partly using the handle provided in the front of the unit 1 Handle 2 Knurled screw with provision for seal wire Turn off the power.

  • Page 21: Installing The Plug-In Unit

    Section 4 1MRS240046-IB B Mounting 4.2.2 Installing the plug-in unit To reinstall the unit into the case, align and insert the lips on both sides of the tray into the guide rails on the inside walls of the case. GUID-2F0052BC-228F-4BE1-A779-59E08A7184FE V1 EN Figure 3: Guide rail inside the case 1 Tray (plug-in unit) guide rail...

  • Page 22: Mounting The Ied

    Section 4 1MRS240046-IB B Mounting Forcing a non-suitable plug-in unit into the case can break the plug-in unit and the case, and can cause danger. Mounting the IED 4.3.1 Required tools Use only adjustable torque screwdrivers, 5/16" wrench, 1/16" wrench or hex nut driver.
  • Page 23 Section 4 1MRS240046-IB B Mounting GUID-F923014A-6408-4230-AF9C-0E9D544711D4 V1 EN Figure 4: Dimensions and isometric view of the IED 17.12 in. (434.9 mm) H 18.312 in. (465.1 mm) 14.69 in. (373.1 mm) I 2.25 in. (57.2 mm) C 1.625 in. (41.3 mm) 5.22 in.

  • Page 24: Flush Mounting Or Semi-Flush Mounting The Ied

    Section 4 1MRS240046-IB B Mounting brackets on either side of the IED to have semi-flush mounting. Check that there is adequate space on the front of the unit for the semi-projection portion of the unit. GUID-E9598552-2B0B-4936-9C93-F4F668120119 V1 EN Figure 5: Moving the rack-mounting brackets Check the allowed minimum bending radius from the optical cable manufacturer.
  • Page 25 3 #10, Lock washer, medium split, SSTL, ANSI B18.21.1 4 10-32 Hex nut, UNC, SSTL, ANSI B18.6.3 5 Panel mount bezel 6 Bezel gasket ABB #613641 Requirements for installation: • Panel cut-out and holes for mounting screws as shown in Figure •...
  • Page 26 Section 4 1MRS240046-IB B Mounting • For semi-flush mounting, depth behind the panel should be about 7.4 inches (188.0 mm). Add about 2 inches space for wire, cable duct and so on. Check the allowed minimum bending radius from the optical cable manufacturer.
  • Page 27 Section 4 1MRS240046-IB B Mounting GUID-FD3CCE7D-0DCD-4F7C-9D76-F132CB5C68F7 V1 EN Figure 8: Fixing bezel hardware over the case 1 Dust cover assembly 2 Set screws removed 3 Mounting brackets removed 4 Panel mounting bezel 5 Bezel hardware Attach the bezel frame to the case using 6-32 flat head screws from the kit and four screws left from the removal of the brackets.

  • Page 28: Mounting Lens Sensors For An Arc Flash Detector System

    Section 4 1MRS240046-IB B Mounting GUID-5F927FB0-0909-4E0E-B3B3-2201DB2F3083 V1 EN Figure 9: Flush-mounted IED with front dust cover 1 Dust cover assembly 2 Panel 3 Panel mountin bezel 4.3.4 Mounting lens sensors for an arc flash detector system Arc flash detector is used to detect arc situations in air insulated metal-clad switchgear. The arc flash detector system determines where in the switchgear cubicle the optional lens sensors are installed.
  • Page 29 Section 4 1MRS240046-IB B Mounting Drill a hole Ø 0.38 inches (10 mm) in the wall of the supervised space. A040183 V2 EN Figure 10: Dimensions of the lens sensor A 0.14 inches (3.5 mm) B 0.39 inches (9.9 mm) C ∅...
  • Page 30 Section 4 1MRS240046-IB B Mounting A040182 V1 EN Figure 11: Mounting the lens sensor Make sure that the cable tie lies in the groove of the sensor to prevent it from blocking the light. REF615R Installation Manual...

  • Page 31: Section 5 Connecting

    Section 5 1MRS240046-IB B Connecting Section 5 Connecting Required tools Only use a screwdriver and insert bits for Phillips (PH 2) cross-recessed head screws when handling terminals of screw-compression type. Connecting wires All connections are made on the rear of the case suitable for ring-lug connection. No soldering is needed.

  • Page 32: Connecting Analog Signals

    Section 5 1MRS240046-IB B Connecting SELECTABLE N.O. OR N.C. N.O. WITH HIGH SPEED OUTPUT OPTION HIGH SPEED OUTPUT WITH HIGH SPEED OUTPUT OPTION ■ SINGLE ENDED INPUT WITH HIGH SPEED OUTPUT OPTION † FOR HWFAxxxx33xxxxxxxx, REFER TO TECHNICAL MANUAL FOR X5 PIN ASSIGNMENTS CONNECTIONS †...

  • Page 33: Connecting Ied With A Test Switch

    Section 5 1MRS240046-IB B Connecting Each terminal for CTs/VTs is dimensioned for one 10 Gauge wire or for two wires of maximum 12 Gauge. See the specific card variants from the application manual. Connecting IED with a test switch • When the IED is used with a test switch, connect the current and voltage transformers directly to the switch.

  • Page 34: Connecting Communication

    Section 5 1MRS240046-IB B Connecting SELECTABLE N.O. OR N.C. N.O. WITH HIGH SPEED OUTPUT OPTION HIGH SPEED OUTPUT WITH HIGH SPEED OUTPUT OPTION ■ SINGLE ENDED INPUT WITH HIGH SPEED OUTPUT OPTION † FOR HWFAxxxx33xxxxxxxx, REFER TO TECHNICAL MANUAL FOR X5 PIN ASSIGNMENTS CONNECTIONS †...

  • Page 35: Inner Assembly Of The Ied

    PCB and assemblies are mounted together. Do not dissemble or assemble the internal components or repair or replace boards at site. For any repairs of boards or assemblies, please contact your local ABB representative. GUID-71F99083-9085-436F-916D-26DC7DB9CF5B V1 EN Figure 14:...

  • Page 37: Section 6 Removing, Repairing And Exchanging

    Protection relay specific options can be found from Retrofit Solutions Database on the Internet www.abb.com by following the links within ABB Service Guide or via ABB Product Guide from the product specific Service & Support sheet. Checking protection relay information The protection relay information includes detailed information about the device, such as version and serial number.

  • Page 38: Removing The Ied

    Loosen the four fixing screws. Detach the case from the panel cut-out. Sending protection relay for repair • In case of product problems, contact the nearest ABB office or representative for consultation and instructions. Exchanging protection relay • To exchange the protection relay with another identical unit, remove the protection relay and install the new one.

  • Page 39: Section 7 Technical Data

    Section 7 1MRS240046-IB B Technical data Section 7 Technical data Case and HMI display variants 7.1.1 Front side of the IED The IED is available with IEC and ANSI display variants. GUID-4B2A5FAE-18FD-4343-8069-20D4182E81E4 V1 EN Figure 15: Front view with LHMI (ANSI variant) GUID-497C4732-55E5-483A-89AE-F8BACFE8DF36 V1 EN Figure 16: Front view with LHMI (IEC variant)

  • Page 40: Rear Side Of The Ied

    Section 7 1MRS240046-IB B Technical data 7.1.2 Rear side of the IED SELECTABLE N.O. OR N.C. N.O. WITH HIGH SPEED OUTPUT OPTION HIGH SPEED OUTPUT WITH HIGH SPEED OUTPUT OPTION ■ SINGLE ENDED INPUT WITH HIGH SPEED OUTPUT OPTION † FOR HWFAxxxx33xxxxxxxx, REFER TO TECHNICAL MANUAL FOR X5 PIN ASSIGNMENTS CONNECTIONS †...

  • Page 41: Dimensions

    Section 7 1MRS240046-IB B Technical data Dimensions GUID-F923014A-6408-4230-AF9C-0E9D544711D4 V1 EN Figure 18: Main dimensions 17.12 in. (434.8 mm) H 18.312 in. (465.1 mm) 14.69 in. (373.1 mm) I 2.25 in. (57.2 mm) C 1.625 in. (41.3 mm) 5.22 in. (132.6 mm) D 8.21 in.

  • Page 42: Enclosure Class

    Section 7 1MRS240046-IB B Technical data Enclosure class Table 5: Degree of protection of flush-mounted protection relay Description Value Front side (with dust cover accessory) IP 54 REF615R Installation Manual...

  • Page 43: Section 8 Accessories And Ordering Data

    Bezel/cover kit for panel mounting 2RGA018542A0001 Table 9: Spare parts Item Order number RJ45 plug 2RGA019358P0001 Table 10: Test switches Item Order number FT-1, FT-14 and FT-19 Flexitest switches See Descriptive bulletins DB 41-077 and DB 41-078 on www.abb.com/ substationautomation REF615R Installation Manual...

  • Page 45: Section 9 Glossary

    Section 9 1MRS240046-IB B Glossary Section 9 Glossary Analog input module ANSI American National Standards Institute Binary input and output CCEB Communication card extension board Current transformer Electromagnetic compatibility Hardware Intelligent electronic device Internet protocol Liquid crystal display Liquid crystal polymer Light-emitting diode LHMI Local human-machine interface...
  • Page 48 — ABB Distribution Solutions Distribution Automation P.O. Box 699 FI-65101 VAASA, Finland Phone +358 10 22 11 ABB Inc. 655 Century Point Lake Mary, FL 32746, USA Phone +1-800-222 1946 www.abb.com/mediumvoltage www.abb.com/relion www.abb.com/substationautomation © Copyright 2019 ABB. All rights reserved.

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