ABB SAM600 Operation Manual
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ABB SAM600 Operation Manual

Process bus i/o system
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Grid Automation Products
SAM600 Process Bus I/O System
Version 1.2
Operation Manual

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Summary of Contents for ABB SAM600

  • Page 1 Grid Automation Products SAM600 Process Bus I/O System Version 1.2 Operation Manual...
  • Page 3 Document ID: 1MRK 511 434-UEN Issued: May 2019 Revision: B Product version: 1.2 © Copyright 2017 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software and hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
  • Page 5 This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
  • Page 6 (Low-voltage directive 2014/35/EU). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standard EN 60255-27 for the low voltage directive. The product is...
  • Page 7 SAM600 products. Dangerous voltages can occur on the connectors, even though auxiliary voltages are disconnected. Each SAM600 product must be safely connected to ground using the ground strap. Only a competent electrician is allowed to carry out the electrical installation.

  • Page 9: Table Of Contents

    Communication ports and available services................ 14 2.3.3 Bridging of sampled values streams ..................15 2.3.4 Quality information in sampled values streams..............16 2.3.5 Merging and bridging of SV streams in a SAM600 system..........16 2.3.6 Simulation of sampled values....................18 2.3.7 Digital inputs ..........................19 2.3.8 Configuration of time synchronization...................
  • Page 10 Start-up behavior ..........................35 Section 6 Diagnostics and Maintenance................. 37 Maintenance instructions ......................37 Section 7 Technical Data....................39 Module dimensions and mounting distances................39 Labels, connectors and indications of SAM600 modules............40 7.2.1 SAM600 module identification....................40 7.2.2 Connector diagrams........................40 7.2.2.1 SAM600-CT..........................40 7.2.2.2...

  • Page 11: Introduction

    This manual addresses engineers and operators who configure, install, commission and operate a SAM600 system. The user must be trained in and have a basic knowledge of how to operate substation automation secondary system equipment. The manual contains terms and expressions commonly used to describe this kind of equipment.

  • Page 12: Symbols And Conventions

    • Parameter names are shown in italics. Operation setting. For example, the function can be enabled and disabled with the SAM600 Process Bus I/O System Operation Manual © Copyright 2017 ABB. All rights reserved...

  • Page 13: Sam600 Process Bus I/O System

    (SAMU) functionality according to the IEC 61850-9-2 standard. • DIN-rail mountable SAM600 modules with a compact form factor can be placed close to the primary apparatus. SAM600 modules support operating temperature ranges between -40°C to +70°C.

  • Page 14: Sam600-Ct For Conventional Current Measurements

    • A SAM600 system can be assembled by connecting the individual modules in a daisy chain or in a High-availability Seamless Redundancy ring for added reliability. •...

  • Page 15: Sam600-Vt For Conventional Voltage Measurements

    The polarities of the binary inputs are configurable. A SAM600-VT module can be configured to provide IEC 61850 access points on each physical port that is not used for SAM600 system bus connection. An IEC61850 access point can subscribe or publish IEC/UCA 61850-9-2LE streams.

  • Page 16: Sam600-Ts For Time Synchronization And Iec 61850 Gateway

    A SAM600-TS module provides communication redundancy and time synchronization. The module also has a hardware watchdog functionality. A SAM600 system can run in a free-running mode or synchronize with IEEE 1588 (profile IEC/ IEEE 61850-9-3) or 1PPS signal. Conversely, SAM600 can synchronize through SAM600-TS other merging units or IED devices through the five 1PPS outputs available or through the module’s...

  • Page 17: System Functionality

    Tool and are assigned to the available IEC 61850 access points of a SAM600 system. Usage of electrical or optical communication ports SAM600 modules can be placed in a single marshaling kiosk or in separate housings in order to achieve close proximity to primary equipment (see...
  • Page 18 PCM600 generates a SAM600 system configuration which is downloaded to a SAM600 system by connecting to any SAM600 module through USB and then replicated to the other SAM600 modules in the system. The IEC 61850 configuration of a SAM600 system can also be exported and used in IEC 61850 system engineering tools.

  • Page 19: Installing Sam600

    (Figure Figure 6b). • The SAM600 system bus can be formed as HSR ring. It is possible to use electrical and optical connections within one ring if the modules are not located in one marshalling kiosk (Figure Figure 6c).
  • Page 20 SAM600 SAM600 9‐2LE 1PPS SAM600 SAM600 Analog current SAM600 Process Bus Analog current SAM600 Analog voltage Analog voltage IEC18000516 V1 EN-US Figure 5: Installation options of SAM600 process bus I/O system SAM600 Process Bus I/O System Operation Manual © Copyright 2017 ABB. All rights reserved...

  • Page 21: Functional Description

    2004. Inputs are converted following the IEC 61869-9 standard for protection and operational metering applications. The amplitude accuracy and phase displacements for the analog input channels for both SAM600-CT and SAM600-VT are specified in the SAM600 product guide (1MRK 511 437-BEN).

  • Page 22: Communication Ports And Available Services

    Table 1 indicates the various services available on different ports. A combination of services can be applied to one physical port, except the SAM600 system bus communication which is exclusive. Table 1: Available services on different ports...

  • Page 23: Bridging Of Sampled Values Streams

    Figure 8 depicts a SAM600 system configured for increased communication reliability. The SAM600 system bus is set-up as HSR ring. Note that the ring can span optical and electrical links as it connects SAM600 modules in two different marshalling kiosks.

  • Page 24: Quality Information In Sampled Values Streams

    The other quality attributes can be a combination of the possible values. Sample quality indications If a SAM600 module is configured for sending unmerged sampled value streams to its uplinks, Invalid (quality code 0x0001) then the sample quality of the not contained quantity is set to Good (0x0000).
  • Page 25 SAM600 module position within the SAM600 system. The other ports can be used as uplink ports. Each SAM600 module can be configured to send a total of 10 IEC/UCA 61850-9-2LE streams to its uplink access points. This may be any combination of merged and bridged streams. The...

  • Page 26: Simulation Of Sampled Values

    SAM600-VT and SAM600-CT modules support a simulation mode. An individual SAM600 module or all SAM600-VT and SAM600-CT modules of a SAM600 system can be set to simulation mode by selecting the SAM600 Command Simulation Mode in the PCM600 navigation tree on the appropriate level.

  • Page 27: Digital Inputs

    (24V, 48V, 110V, 125V, 220V DC). The voltage level of the low potential (channel is off ) is The voltage level can be set as a configuration parameter on SAM600 system level and on the Digital inputs rated voltage in the PCM600 Parameter Setting individual SAM600 modules Tool.
  • Page 28 IEC/IEEE 61850-9-3, which is a profile of IEEE 1588 v2 (PTP). One of the SAM600 modules is PTP Master and all others are PTP slaves, or all of the modules in the system are PTP slaves to an external PTP Master depending on the configured synchronization method.
  • Page 29 1588. Free-running Free-running is the default time synchronization method of a SAM600 system. Based on the IEEE 1588 best master clock algorithm one SAM600 module will take the role of the time SAM600 Process Bus I/O System Operation Manual © Copyright 2017 ABB. All rights reserved...
  • Page 30 Section 2 1MRK 511 434-UEN B SAM600 Process Bus I/O System master of the SAM600 system. A free running SAM600 system in which a SAM600-TS module takes the role of the time master is shown in Figure 12. The SAM600 system is free running and not externally synchronized.

  • Page 31: Sam600 Module And System Supervision

    SmpSync Backwards Compatibility True if free running parameter is set to True , then the SmpSync 3) If the value will be (1), else it will be (0) and the PPS outputs will be disabled from TS modules in the SAM600 system.

  • Page 32: System Error Announcement

    In case the SAM600 system bus is configured as HSR ring, a single link failure in the ring is logged and indicated by the neighboring modules. A double link failure in the HSR ring (or a single link failure in a daisy chain SAM600 system bus) will be indicated by all modules in the SAM600 system.

  • Page 33: Watchdog Functionality

    Default value of the parameter is FALSE, which means the watchdog is not operated in case of a single link failure in the SAM600 system bus. Due to the communication redundancy of the HSR ring such a single link error has no impact on the system functionality.

  • Page 34: Sam600 System Configuration Mismatch

    SAM600 modules by the same ports as defined in the configuration. If the user attempts to write a configuration to the SAM600 system that is not matching the physical SAM600 module system, then PCM600 issues a warning. The user may still choose to write the configuration.

  • Page 35: Pcm600 Device Configuration Tool

    GUID-7F1E6191-DC72-41F2-B11C-D37D08D6BAA4 v1 A Connectivity package is a software component that consists of executable code and data which enables IEC 61850 system tools to communicate with a SAM600 system. Connectivity packages are used to create configuration structures in PCM600. A connectivity package includes all the data which is used to describe the IED and communicate with it.

  • Page 37: Commissioning Sam600

    DC/DC converter to the SAM600 module uses a 3-pin connector. Power supply connectors Each SAM600 module has two power supply connectors (X1 and X2). This allows to connect the SAM600 modules to individual power supply units. The two connections X1 and X2 are module internally decoupled to support power supply redundancy.

  • Page 38: Communication Wiring

    When laying the fiber optic cables, make sure to observe the permissible bending radius and follow the manufacturer’s recommendations. Each SAM600 module has two SFP (small form factor pluggable) cages, which can be equipped with optical SFP modules. Use only the approved SFP modules to avoid malfunctioning. Use approved SFP modules listed in Accessory list (1MRK 511 436-UEN).
  • Page 39 Commissioning SAM600 Connecting 1PPS time sync interface Depending on the application, a SAM600 system can be setup to run as a free-running system or require an external 1PPS signal from a time master or another merging unit. If an external 1PPS synchronization is required, use port X300 on SAM600-TS to connect a 1PPS signal.
  • Page 40 1MRK 511 434-UEN B Commissioning SAM600 If SAM600 modules are deployed in marshalling kiosks close to the primary equipment in the field, fiber optic patch panels are recommended to terminate the rugged outdoor cable at the entry of the marshalling kiosk and use more flexible optical cable for internal connections.

  • Page 41: Storing, Mounting And Disposal

    GUID-A68FD978-067B-438D-AE63-5BE3F08987B3 v1 Storing SAM600 modules SAM600 modules not immediately installed should be stored in a dry and clean place. It is recommended to avoid extreme temperature fluctuations. Do not remove the module from shipping boxes and do not remove wrapping material.
  • Page 42 • Remove the SAM600 module’s power supply • Unplug the digital inputs • Remove the wiring from measurement equipment to the terminal blocks of the SAM600 module • Remove the network cables from the SAM600 module • On the SAM600-TS module remove all 1PPS and 1PPS out connections •...

  • Page 43: Sam600 System Startup

    The HMI flashes to indicate the The user has to create a configuration for the SAM600 system, and write the configuration to the SAM600 modules in order to switch on their sampling and merging functionality. The process for creating and downloading a configuration is described in the SAM600 Engineering Manual (1MRK 511 433-UEN).

  • Page 45: Diagnostics And Maintenance

    SAM600 modules are self-supervising. If a SAM600 module experiences a problem it will store the information in the event log. It is advisable to read the contents of the SAM600 module’s event log during regular intervals and to back-up the information in case a later analysis should be necessary.

  • Page 47: Technical Data

    (see Figure 14). SAM600 modules can be mounted both in horizontal or vertical orientation. All SAM600 modules are equipped with a marked safety GND connection point on the left side of the module. IEC18000514 V1 EN-US Figure 14: SAM600 module (SAM600-VT) Table 7 provides an overview of the dimensions and weights of the SAM600 modules.

  • Page 48: Labels, Connectors And Indications Of Sam600 Modules

    SAM600 module article number For internal ABB use only. 7.2.2 Connector diagrams GUID-971383B1-4316-4472-920E-B1A16FF874F9 v1 This section describes the connection interfaces of SAM600 modules, and the LED HMI. 7.2.2.1 SAM600-CT GUID-D1032B85-0AE5-4BFD-9162-A9E481037F34 v1 SAM600-CT has four current measurement channels and digital inputs for auxiliary signal supervision.
  • Page 49 Figure 16: SAM600-CT module electrical Ethernet side view IEC18000527 V1 EN-US Figure 17: SAM600-CT module fiber optical Ethernet side view Wiring diagrams Wiring diagrams for SAM600-CT can be found in document 1KHL511912. Connector descriptions Table 9 lists the interface descriptions for the SAM600-CT module. Table 9:...

  • Page 50: Sam600-Vt

    Section 7.2.3 7.2.2.2 SAM600-VT GUID-9F23E161-3BBF-468E-8468-F8FB7F00939B v1 SAM600-VT has four voltage measurement channels and digital inputs for auxiliary signal supervision. Those channels are accessible via the connectors X11 and X10, respectively. Figure 18 Figure 19 depict the position and numbering of connectors of the SAM600-VT module.
  • Page 51 1MRK 511 434-UEN B Section 7 Technical Data Wiring diagrams Wiring diagrams for SAM600-VT can be found in document 1KHL511911. Connector descriptions Table 10 lists the interface descriptions for the SAM600-VT module. Table 10: Interfaces for SAM600-VT Interface Connector Remark...

  • Page 52: Sam600-Ts

    For more details refer to Section 7.2.3 7.2.2.3 SAM600-TS GUID-32DE8A52-6540-44AA-AEB8-8D2212C47228 v1 SAM600-TS has two additional optical SFP connectors and watchdog contacts. Figure 20 Figure 21 depict the position and numbering of connectors of the SAM600-TS module. Side plate connector positions...
  • Page 53 1PPS input X300 1PPS output interface X301-X305 1PPS output X301 1PPS output X302 1PPS output X303 1PPS output X304 1PPS output X305 Table continues on next page SAM600 Process Bus I/O System Operation Manual © Copyright 2017 ABB. All rights reserved...

  • Page 54: Led Indications For All Sam600 Modules

    The SAM600 modules contain several LEDs to indicate the current operation states. The main SAM600 module indication LEDs are located on the front side (see Figure 22). These 3 LEDs are common for all the three SAM600 module. Enumerated from top to bottom these LEDs are indicating: • Ready (green) •...

  • Page 55: Description Of Led Hmi Functionality

    Figure 24: TS side of the optical transceivers with the LEDs D2.1 to D2.4 and D9.1 to D9.4 7.2.3.1 Description of LED HMI functionality GUID-C643D737-6D44-44C9-818F-EB73C4CA49E4 v1 On the top-plate of each SAM600 module, there are three status LEDs which have a fixed function and cannot be configured. The function of each LED is as follows: •...
  • Page 56 Section 7 1MRK 511 434-UEN B Technical Data Table 13: SAM600 LED HMI optical transceiver definition Description Applies to SAM600-CT SAM600- SAM600-TS LED group D2: Optical transceiver information for X101 and X102 TX/RX traffic on X102 Link indication of port X102...

  • Page 57: System Log Events

    Section 8 System Log Events Section 8 System Log Events GUID-D6DA2BDF-E112-4AFE-8939-A21567B1A859 v1 SAM600 system events The following Table 14 lists the system events recorded by SAM600 modules. Table 14: SAM600 system events Event name Severity Status Description Required action Application...
  • Page 58 / 1-PPS source. X10* link status Information ON / Created when the link None status of the respective network port changes. Table continues on next page SAM600 Process Bus I/O System Operation Manual © Copyright 2017 ABB. All rights reserved...
  • Page 59 The physical watchdog contact is closed. Security-related events The following Table 15 lists the security related events recorded by SAM600 modules. Table 15: Security-related events Event name Severity Status Description Required action...
  • Page 60 If the error apply failed module could not correctly persists after apply the settings of the writing the configuration. configuration again to the SAM600 system, call help line. SAM600 Process Bus I/O System Operation Manual © Copyright 2017 ABB. All rights reserved...

  • Page 61: Glossary

    System Configuration Description Language System Configuration Tool Small Form factor Pluggable SMVID Sample Value Identifier System Specification Tool Sample Value Universal Serial Bus Coordinated Universal Time SAM600 Process Bus I/O System Operation Manual © Copyright 2017 ABB. All rights reserved...
  • Page 64 ABB AB Grid Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 21 32 50 00 Scan this QR code to visit our website www.abb.com/protection-control © Copyright 2017 ABB. All rights reserved.

This manual is also suitable for:

Sam600-ctSam600-tsSam600-vt

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