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MANU/COM651 v2.0
25/10/06
Dear Customer
Thank you for purchasing this Trend product, we
hope you enjoy many years of creative and
productive use.
Please remember to return your guarantee card
within 28 days of purchase.
CONTENTS
TECHNICAL DATA _____________________1
SAFETY ____________________________2-3
DESCRIPTION OF PARTS _______________5
- Recommended Cutters ________________6
- Panel Connector Bolts _________________8
- Clamp ______________________________8
- Carry Case __________________________9
- Margin Distance _____________________10
- Setting out the Joints _________________10
- Setting the Length Stop ______________ 11
- Female Joint________________________11
- Male Joint__________________________12
- Out-of-Square Joints _________________12
- Strengthening the Joint _______________14
- Sealing the Joint ____________________14
- Curved Peninsular ___________________15
MAINTENANCE ______________________15
RECYCLING _________________________15
GUARANTEE ________________________15
SPARE PARTS
- Spare Parts List _____________________16
- Spare Parts Diagram _________________16
TROUBLE SHOOTING _________________IB
3:00 pm
Page 1
__________________
4
COMBI 651

TECHNICAL DATA

Jig thickness
Cutter size
Workpiece thickness max.
Worktop width
min.
max.
Guide bush size
Weight
The following symbols are used throughout this
manual:
Denotes risk of personal injury, loss of
life or damage to the tool in case of non-
observance of the instructions in this
manual.
Refer to the instruction manual of
your power tool.
This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
98/37/EC (identified by the CE marking on the
power tool).

INTENDED USE

This jig is intended for use with a plunge router
with suitable guide bush and router cutter fitted
to rout a kitchen joint in laminate covered
particle board.
If you require further safety advice,
technical information or spare parts,
please call our technical support
department on 01923 224681.
-1-
16mm
12.7mm
45mm
420mm
650mm
30mm
4.4kg

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Summary of Contents for TREND COMBI 651

  • Page 1: Table Of Contents

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 1 COMBI 651 TECHNICAL DATA Dear Customer Thank you for purchasing this Trend product, we Jig thickness 16mm hope you enjoy many years of creative and Cutter size 12.7mm productive use. Workpiece thickness max.
  • Page 2: Safety

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 2 COMBI 651 SAFETY and balance at all times. Do not use recommended when working awkward or uncomfortable hand outdoors. Wear protective hair WARNING: positions. covering to contain long hair. Observe the safety regulations in the 17.
  • Page 3: Safety

    15. All fastening screws and nuts should be adhered to. Recommended speeds 4. When using a template guide bush, be tightened using the appropriate are shown in the Trend Routing ensure there is sufficient clearance spanner or key and to the torque Catalogue and/or website.
  • Page 4: Items Enclosed

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 4 COMBI 651 ITEMS ENCLOSED COMBI 6 5 1 6 5 1 ITEMS REQUIRED ■ 1/2” plunge router ■ 30mm guide bush ■ 12.7 diameter x 50mm cut router cutter with 1/2” shank ■ Trestle x 2 ■...
  • Page 5: Description Of Parts

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 5 COMBI 651 DESCRIPTION OF PARTS E&F COMBI E&F Jig body Label Postform joint slot Female joint bush location hole Length setting stop location hole Male joint bush location hole Peninsular joint bush location hole...
  • Page 6: Accessories - Recommended Cutters

    This can be achieved using Trend sub-bases and 30mm outside diameter guide bush ref. GB30. Trend sub-bases have a central recess to allow fitting of the Trend guide bush to most makes of routers and are available ready to fit the most popular makes.
  • Page 7 MANU/COM651 v2.0 25/10/06 3:00 pm Page 7 COMBI 651 Ref. GB/5 Fits following Router Models Description Order Ref. Elu MOF31,77,98,131,177(E), Bosch GOF1600A & 1700ACE DeWalt DW625EK, 629 Performance Pro CLM2050R, CLM1250R >11/2003 Felisatti R346EC, TTECH TTR127 GB/5 Makita 3612BR & 3600B Ryobi RE600N &...
  • Page 8: Panel Connector Bolts

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 8 COMBI 651 Panel Connector Bolts Ref. PC/10/M ( Pack of 10) Ref. PC/50/M ( Pack of 50) Ref. PC/100/M ( Pack of 100) Ref. PC/1000/M ( Pack of 1000) Panel butt connectors are essential for connecting worktops.
  • Page 9: Carry Case

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 9 COMBI 651 Carry Case Ref. CASE/651 Hard wearing carry case to protect and allow ease of carrying of the COMBI651 Jig.
  • Page 10: Assembly

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 10 COMBI 651 ASSEMBLY Location Bush Identification Margin Distance Three location bushes are used in different holes Allow 8.5mm when cutting joints. Measure or in the jig to align the correct template aperture use a batten of this for the application.
  • Page 11: Operation

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 11 COMBI 651 OPERATION Setting the Length Stop Setting the Length Stop for the Female Joint Length stop on Carry out the setting operation first: underside. ■ Fit bushes into Red dot location holes and Retained with screw &...
  • Page 12: Male Joint

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 12 COMBI 651 Male Joint Routing the male part of the Joint Depending on accessibility lay female worktop into position on units. Lay male worktop on top and support other end. Using a pencil draw round the female cut onto the male.
  • Page 13: Cutting The Bolt Recesses

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 13 COMBI 651 ■ Insert both location bushes into Red dot Setting up length stop for out- of-square joints holes. Red dot face uppermost. ■ Lay jig across the worktop, ensure the Quick action location bushes touch the postform edge.
  • Page 14: Strengthening The Joint

    Underside View biscuit dowels. The biscuit jointing cutter set Trend Ref. 342 can be used with a portable router. The size of biscuit used should be No. Ref. BSC/20/100 (100 biscuits) Ref. BSC/20/1000 (1000 biscuits) A 650mm worktop should have at least 5 biscuits.
  • Page 15: Sealing The Joint

    COMBI 651 Biscuit Sealing the Joint The cut edges of the joint should be coated with a water-resistant adhesive, or Trend Fill & Seal before assembly, to prevent moisture seeping No.20 into the core of the worktops, which would swell, and disfigure the worktop.
  • Page 16: Spare Parts List

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 16 COMBI 651 COMBI 651 - SPARE PARTS DIAGRAM v1.0 04/2003 COMBI COMBI 651 - SPARE PARTS LIST v1.0 04/2003 Qty. Desc. Ref. Combi 651 Jig COMBI/651 Alloy Bush CJ/BUSH Length Setting Stop CJ/LSK...
  • Page 17: Trouble Shooting

    MANU/COM651 v2.0 25/10/06 3:00 pm Page 17 COMBI 651 TROUBLE SHOOTING Fault Cause Remedy ■ Joint does not fit correctly Cutter or guide bush is the Check concentricity of cutter at the radius. incorrect diameter or location with guide bush. Cutter 12.7mm...
  • Page 18 Web: __________________www.trend-uk.com RECYCLABLE © Copyright Trend 2006. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools...
  • Page 19 MANU/COM651 v2.0 25/10/06 3:00 pm Page 19 COMBI 651...

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