ProMinent Beta BT4a Operating Instructions Manual

ProMinent Beta BT4a Operating Instructions Manual

Solenoid dosing pump
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" ром им ех" - дистрибьютор и сервесный п ртнер ProMinent
www.promhimtech.ru / zakaz@promhimtech.ru
Operating Instructions Manual
Solenoid Dosing Pump
®
Beta
BT4a and BT5a
BT4A
BT5A
Two sets of operating instructions are required for the safe and correct use of the metering pumps:
Please read the Operating Instructions manual through completely before commissioning this equipment.
Do not discard! The operator shall be liable for any damage caused by installation or operating errors!
Part No. 987871
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Please enter identcode of the device here.
The product specific operating instructions manual
and the "General Operating Instructions ProMinent
The two are valid only when read in conjunction with one another.
ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany
®
Solenoid Metering Pumps".
BA BE 021 07/08 GB

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Summary of Contents for ProMinent Beta BT4a

  • Page 1 " ром им ех" - дистрибьютор и сервесный п ртнер ProMinent www.promhimtech.ru / zakaz@promhimtech.ru Operating Instructions Manual Solenoid Dosing Pump ® Beta BT4a and BT5a ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ BT4A...
  • Page 2 Publishing details: Operating Instructions for Solenoid Dosing Pump ProMinent ® Beta ® © ProMinent Dosiertechnik GmbH, 1998 Address: ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany info@prominent.com www.prominent.com Subject to technical modifications ProMinent ® Please tear out this page!
  • Page 3 ® Illustrated views of Beta Fig. 01 Page 1...
  • Page 4 3g Bypass tubing nozzle General User Information: This operating instructions manual contains the product descriptions in the main text. • main points instructions and safety information are indicated by pictograms (see chap. 2). NOTE Working guidelines. ProMinent ® Page 2...
  • Page 5: Table Of Contents

    ® Beta Relay Retrofit Kit ..........20 8 Maintenance ................24 9 Repairs ................... 24 10 Troubleshooting ..............29 11 Decommissioning, Dismantling and Disposal ....29 Appendix: ..................30 Exploded diagrams of liquid ends .......... 30 ProMinent ® Page 3...
  • Page 6: Application

    Application / Safefy Application The pumps in the ProMinent ® Beta ® series are microprocessor controlled solenoid metering pumps. Liquid media They offer highly accurate reproducible metering in the dosing of liquid chemicals in pressurised pipe systems and into open and closed containers.
  • Page 7: Safety Guidelines

    • When installing outside Germany, always observe relevant national regulations! • Combining ProMinent ® metering pumps with parts not approved and tested by ProMinent is not permissible. It can cause injury or damage to persons or materials for which we cannot accept liability! CAUTION •...
  • Page 8: Ec Declaration Of Conformity

    Safety EC Declaration of Conformity ProMinent ® Page 6...
  • Page 9: Design And Function

    Options The float switch connector can be used to connect a two stage float switch. There is also optionally available a relay terminal for an alarm indicating relay, and a switch output which is synchronised to each stroke. ProMinent ® Page 7...
  • Page 10: Technical Data

    ....Version ® with ProMinent logo Custom version ....
  • Page 11: Sizes And Weights

    ® 1000 – 1601 1602 1005 0708 0413 – 0220 1605 1008 0713 – 0420 0232 62 (Ø 70) 66 (Ø 70) Ø 90 Ø 90 Ø 90 Ø 90 Ø 90 Ø 90 Ø 110 ProMinent ® Page 9...
  • Page 12 81/96 41/36 92/102 132/144 ® ® Dimensions Beta / 4 / Beta 1000-1602 1005 0708-0413 0220 1605 0408-0713 0420 0232 Ø 70 Ø 90 Ø 90 Ø 90 Ø 90 Ø 90 Ø 90 Ø 110 ProMinent ® Page 10...
  • Page 13 0708 – 0413 0220 1605 1008 – 0713 0420 0232 51 (Ø 60) 66 (Ø 70) 68 (Ø 80) 81 (Ø 85) 81 (Ø 85) 68 (Ø 80) 81 (Ø 85) 81 (Ø 85) 96 (Ø 100) ProMinent ® Page 11...
  • Page 14: Capacity Data

    ** Priming lift when valves are clean and have been wetted. Intake head at 100 % stroke length and free run-off or vent valve open. *** The feed rates are minimum feed rates and relat to water. **** For 6 x 4 mm stainless steel version. ProMinent ® Page 12...
  • Page 15 ** Priming lift when valves are clean and have been wetted. Intake head at 100 % stroke length and free run-off or vent valve open. *** The feed rates are minimum feed rates and relat to water at 20 °C. **** For 6 x 4 mm stainless steel version. ProMinent ® Page 13...
  • Page 16: Reproducibility

    17 W 22 W Current (l eff) 0.2 A 0.3 A Peak current: 1.2 A 2.8 A Peak switching current: 15 A for < 1 ms 15 A for < 1 ms Fuse: 0.8 AT 0.8 AT ProMinent ® Page 14...
  • Page 17: Environmental Conditions

    IP 65 according to IEC 529, EN 60529, DIN VDE 0470 part 1 Noise level Noise level: < 70 dB(A) within 1 m distance according to EN 12639 Electrical safety requirements Safety class 1 – mains connector with earth lead ProMinent ® Page 15...
  • Page 18: Removal Of Packaging

    Check that the details given on the metering pump device label correspond with your ordering details! Should you experience any problems, contact your ProMinent branch or supplier! Give the identity code and serial number, which you will find on the device label, in the event of goods returns or when ordering replacement parts.
  • Page 19: Operation And Settings

    When connecting the 5P universal control cable for external contact control, do not connect the grey wire instead of the white one! At first, the pump functions without any faults, however, the electronic system of the pump will be destroyed after approx. 10 million strokes! ProMinent ® Page 17...
  • Page 20 The ”auxiliary frequency“ function overrides a manually set operating frequency and also ”external“ operating mode. If the ”auxiliary frequency“ function and the ”pause“ function are both active the pump stops. In the standard version this function is programmed to 100 % stroking rate. ProMinent ® Page 18...
  • Page 21 = 1 mA • Contact load: • Maximum current: < 100 mA 24 V/100 mA 50/60 Hz • Max. voltage: 24 V DC • Operating life: • Pacing relay pulse length approx. 100 ms > 200.000 switch functions ProMinent ® Page 19...
  • Page 22: Beta ® Relay Retrofit Kit

    The pump is programmed ex factory to “alarm relay drop-out action” and, if fitted, “pacing relay pick-up action“. The pump can be reprogrammed at the Heidelberg plant if any other switching function is required. Fig. 11 ProMinent ® Page 20...
  • Page 23 54 strokes/min 144 strokes/min 54 strokes/min 126 strokes/min 36 strokes/min 126 strokes/min 36 strokes/min 108 strokes/min 18 strokes/min 108 strokes/min 18 strokes/min 100% 100% stroke length stroke length Correction factor Correction factor Back pressure Back pressure ProMinent ® Page 21...
  • Page 24 54 strokes/min 144 strokes/min 54 strokes/min 126 strokes/min 36 strokes/min 126 strokes/min 36 strokes/min 108 strokes/min 18 strokes/min 108 strokes/min 18 strokes/min 100% 100% stroke length stroke length Correction factor Correction factor Back pressure Back pressure ProMinent ® Page 22...
  • Page 25 54 strokes/min 144 strokes/min 54 strokes/min 126 strokes/min 36 strokes/min 126 strokes/min 36 strokes/min 108 strokes/min 18 strokes/min 108 strokes/min 18 strokes/min 100% 100% stroke length stroke length Correction factor Correction factor Back pressure Back pressure ProMinent ® Page 23...
  • Page 26: Maintenance

    Maintenance or repair work will only be carried out if a Safety Declaration - correctly and fully completed by an authorised and qualified member of the Operator's staff - is available. A copy of the form is included in the “General operating instructions for ProMinent soleniod dosing pumps” or can be downloaded at www.prominent.com.
  • Page 27 Repairs WARNING Pumps used for radioactive materials cannot be returned to ProMinent after use! They will not be accepted by ProMinent! Repairs: These should only be carried out by qualified personnel (in accordance with Safety section): • Cleaning the valve •...
  • Page 28 (1) lightly and tighten (starting torque, see below). For versions with coarse/fine bleed function, ensure that the liquid end cover engages in the liquid end, then push the coarse/fine bleed vent (knob) into the liquid end. ProMinent ® Page 26...
  • Page 29 Hold the diaphragm (3) in this position, set the stroke length to 0 % and stop the pump. Screw the diaphragm (3) tight once more. Position the top plate (4) on the pump housing (6). Only for Type 0232: Screw down the head disk (4) with the screws. ProMinent ® Page 27...
  • Page 30 4 Top plate 5 Safety diaphragm 6 Pump housing NOTE • Check the screw torque after 24 hours in operation! • For PP liquid ends recheck the screw torque after three months! Screw torques: 4.5 to 5 Nm ProMinent ® Page 28...
  • Page 31: Troubleshooting

    • When disposing of a pump it must be broken down into separate material types. All parts must be sent for recycling or for correct disposal according to current legal waste disposal requirements. Cleaned, chemical-free pumps may be returned to your ProMinent branch for disposal. ProMinent ®...
  • Page 32: Exploded Diagrams Of Liquid Ends

    1601 1001645 1602 1001646 1005 (1605) 1001647 1000 1001652 1601 1001653 1602 1001654 1005 (1605) 1001655 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_18-04_2 ProMinent ® Page 30...
  • Page 33 1001648 0413 (0713) 1001649 0220 (0420) 1001650 0708 (1008) 1001656 0413 (0713) 1001657 0220 (0420) 1001658 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_19-04_2 ProMinent ® Page 31...
  • Page 34 Suction valve set 1001436 Spare parts kits for: Type Material Order No. 0232 1001651 0232 1001659 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_40-04_2 ProMinent ® Page 32...
  • Page 35 1601 1001714 1602 1001715 1005 (1605) 1001716 1000 1001721 1601 1001722 1602 1001723 1005 (1605) 1001724 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_23-04_2 ProMinent ® Page 33...
  • Page 36 1001716 0413 (0713) 1001717 0220 (0420) 1001718 0708 (1008) 1001725 0413 (0713) 1001726 0220 (0420) 1001727 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_24-04_2 ProMinent ® Page 34...
  • Page 37 Suction valve set 1001434 Spare parts kits for: Type Material Order No. 0232 1001719 0232 1001728 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_34-04_2 ProMinent ® Page 35...
  • Page 38 1601 1001714 1602 1001715 1005 (1605) 1001716 1000 1001721 1601 1001722 1602 1001723 1005 (1605) 1001724 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_21-04_2 ProMinent ® Page 36...
  • Page 39 1001716 0413 (0713) 1001717 0220 (0420) 1001718 0708 (1008) 1001725 0413 (0713) 1001726 0220 (0420) 1001727 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_22-04_2 ProMinent ® Page 37...
  • Page 40 Suction valve set 1001434 Spare parts kits for: Type Material Order No. 0232 1001719 0232 1001728 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_20-04_2 ProMinent ® Page 38...
  • Page 41 Connector kit 8/5 PPB 817174 Connector kit 6/4 PCE 791161 Connector kit 8/5 PCE 792058 The listed items are included in the spare parts kit. Connector kit 6/4 PCB 817065 Connector kit 8/5 PCB 817066 Subject to technical alterations. ProMinent ® Page 39...
  • Page 42 Connector kit 12/9 PPB 817175 Connector kit 8/5 PCE 792058 Connector kit 12/9 PCE 790577 Connector kit 8/5 PCB 817066 Connector kit 12/9 PCB 817067 The listed items are included in the spare parts kit. Subject to technical alterations. ProMinent ® Page 40...
  • Page 43 1 Seal set 4.7-2 PVT 1023130 Membran 1601 1000245 Membran 1602 1000246 Membran 1005 1000247 Suction valve set 4.7-2 PVT 1023128 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. ProMinent ® Page 41...
  • Page 44 1 Seal set 9.2-2 PVT 1023129 Diaphragm 0708/1008 1000248 Membran 0413/0713 1000249 Membran 0220/0420 1000250 Suction valve set 9.2-2 PVT 1023126 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. ProMinent ® Page 42...
  • Page 45 4 Valve balls 9.2 404281 1 Seal set 9.2-2 PVT 1023129 Diaphragm 0232 1000251 Suction valve set 9.2-2 PVT 1023126 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. ProMinent ® Page 43...
  • Page 46 Suction valve set TTT 809407 Type Material Order No. 1000 1001737 1601 1001738 1602 1001739 1005 (1605) 1001740 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_29-04_2 ProMinent ® Page 44...
  • Page 47 Suction valve set TTT 809445 Type Material Order No. 0708 (1008) 1001741 0413 (0713) 1001742 0220 (0420) 1001754 The listed items are included in the spare parts kit. Connector kit * Customer accessories Subject to technical alterations. 60_07-104_00_30-04_2 ProMinent ® Page 45...
  • Page 48 Diaphragm 0232 1000251 Suction valve set TTT 809445 Spare parts kits for: Type Material Order No. 0232 1001755 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_35-04_2 ProMinent ® Page 46...
  • Page 49 Spare parts kits for: Type Material Order No. 1000 1001729 1601 1001730 1602 1001731 1005 (1605) 1001732 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_25-04_2 ProMinent ® Page 47...
  • Page 50 Suction valve set 12 mm SST 809447 0708 (1008) 1001733 0413 (0713) 1001734 0220 (0420) 1001735 The listed items are included in the spare parts kit. * Customer accessories Connector kit Subject to technical alterations. 60_07-104_00_26-04_2 ProMinent ® Page 48...
  • Page 51 Suction valve set 12 mm SST 809447 Spare parts kits for: Type Material Order No. 0232 1001736 Connector kit The listed items are included in the spare parts kit. * Customer accessories Subject to technical alterations. 60_07-104_00_36-04_2 ProMinent ® Page 49...
  • Page 52 ProMinent ® Page 50...
  • Page 53 ProMinent ® Page 51...
  • Page 54 Tanzania · Tunesia · Turkey · Turkmenistan · UAE · Uganda · Uruguay · Venezuela · Vietnam · White Russia · Zambia · Zimbabwe Anschriftennachweise erhalten Sie durch: / Addresses of distributors are available from: ProMinent Dosiertechnik GmbH, Germany 05/08...

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